Preparation of Magnetic Abrasive by Sintering Method

2010 ◽  
Vol 135 ◽  
pp. 382-387
Author(s):  
Zeng Dian Zhao ◽  
Yu Hong Huang ◽  
Yu Gang Zhao

In this paper, ferrosilicon powder was used as the ferromagnetic phase, corundum powder as the abrasive phase, high temperature inorganic binder as the adhesive, and after the ferrosilicon powder was modified, a series of magnetic abrasive was obtained by sintering method. Scanning electron microscope (SEM) and Energy dispersive spectrometer (EDS) were respectively used to characterize the morphology and elemental composition of magnetic abrasive. and through experiments carried out on the magnetic abrasive grinding performance testing and durability analysis. The experimental results showed that the magnetic abrasive prepared had good polishing ability and longer using time, and the surface roughness of the grinding sample can reach 0.12μm and the using time is up to 25 min.

2009 ◽  
Vol 416 ◽  
pp. 553-557 ◽  
Author(s):  
Zeng Dian Zhao ◽  
Yu Hong Huang ◽  
Yu Gang Zhao ◽  
Xian Jin Yu

The silicon-coated iron powder was evenly mixed with corundum powder and high temperature binder. After tabletting and sintering, followed by crushing and screening, the magnetic abrasive with a certain size was obtained. Scanning electron microscope (SEM), Energy dispersive spectrometer (EDS) and X-ray diffraction (XRD) were respectively used to characterize the morphology, elemental composition and the crystalloid structures of magnetic abrasive. The ferromagnetic phase and abrasive phase were combined firmly. The magnetic abrasive prepared showed a good grinding ability, whose durable time was up to 24 min. Irregular particles was obtained by smashing the magnetic abrasive, mainly composed of Al2O3, Fe2O3, α-Fe, AlFeO3, (Al, Fe)7BO3(SiO4)3O3.


2014 ◽  
Vol 490-491 ◽  
pp. 8-13
Author(s):  
Jing Yang ◽  
Zhi Yu Yan ◽  
Bing Sun ◽  
Qiao Min Wang

A preparation of nanometer silver sol by micro arc discharge has been study here through the reduction of Ag3PO4. Sodium citrate and polyvinylpyrrolidone were added respectively into the electrolyte as stabilizer. The results show that, the Ag3PO4 concentration, stabilizer type and concentration have great impacts on the formation of the nanometer silver sol. By means of UV-VIS extinction spectrophotometer, scanning electron microscope and energy dispersive spectrometer, it is found that the solid powder extracted from the electrolyte solution after discharge is the aggregation of the silver formed in the solution and their original size maybe less than 20nm. Nanometer silver with smaller size and narrower size distribution can be obtained with sodium citrate as stabilizer than with polyvinylpyrrolidone. But the latter has higher conversion rate. From this experiment, we found that micro arc discharge can be a rapid, stable preparation method of nanometer silver sol.


2017 ◽  
Vol 47 (8) ◽  
pp. 2029-2049 ◽  
Author(s):  
Siddhan Periyasamy ◽  
Krishna Prasad G ◽  
Raja ASM ◽  
Prashant G Patil

The present study aims to produce submicron surface roughening of aliphatic polyamide 6,6 (nylon 6,6) fabric using dielectric barrier discharge-based atmospheric low temperature plasma for improving the adhesion bonding with rubber. The plasma treatment was done in the time ranging from 15 s to 300 s. Formation of surface roughness on the fabric due to plasma treatment and the associated chemical changes were studied through high-resolution scanning electron microscope, geometrical surface roughness by Kawabata evaluation system surface tester, contact angle measurements and Fourier transform infrared in Attenuated total reflectance mode. Scanning electron microscope micrographs revealed the presence of submicron roughness on the nylon 6,6 fibre surface with pores of around 100 nm (0.1 µm) for the optimum treatment time of 180 s above which the pore merging effect dominated resulting in the net low surface roughness. Geometrical roughness (SMD) results were also well in agreement with the scanning electron microscope results for the roughening and the optimum effect of the plasma treatment. The control and plasma treated nylon 6,6 samples were used as reinforcements for rubber composite. The peel strength of the rubber composite, which is a measure of interfacial bonding, increased to 150% as the maximum for the optimum plasma treatment time of 180 s. Intense rubber deposits over the 180 s plasma treated samples were observed while only a few deposits of rubber were observed on the control fabric when their interfaces were examined through scanning electron microscope after peeling test.


2019 ◽  
Vol 38 (2019) ◽  
pp. 541-546
Author(s):  
Jolanta Romanowska

AbstractThe paper presents results of calorimetric investigation of the Bi-Cu-Sn system by means of differential scanning calorimetry (DSC) at the temperature interval 25-1250∘C, Values of liquidus, solidus and invariant reactions temperatures, as well as melting enthalpies of the selected alloys were determined. Microstructure investigation of the alloys were performed by the use of a scanning electron microscope (SEM) equipped with an energy-dispersive spectrometer (EDS).


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5262
Author(s):  
Liping Wu ◽  
Jianguo Zhi ◽  
Jiangshan Zhang ◽  
Bo Zhao ◽  
Qing Liu

The effects of Cerium (Ce) were studied on the casting slab quality, microstructure, and inclusion evolution of cryogenic vessel steel. An optical metallographic microscope, scanning electron microscope, energy dispersive spectrometer, and Thermo-calc thermodynamic software were used for characterization and analysis. The results indicated that the central segregation was significantly improved after adding Ce and reached the lowest level when the content of Ce was 0.0009 wt.%. Meanwhile, the presence of Ce reduces the size of ferrite and improves pearlite morphology. Ce also enables the modification of Al2O3 and MnS + Ti4C2S2 inclusions into ellipsoid CeAlO3 and spherical Ce2O2S + Ti4C2S2 composite inclusions, respectively, which are easier to remove. The formed Ce2O2S inclusions are fine and can work as heterogeneous nucleation points to refine the microstructure of steel.


2021 ◽  
Vol 143 (4) ◽  
Author(s):  
Zheng Min ◽  
Yingjie Wu ◽  
Kailai Yang ◽  
Jin Xu ◽  
Sarwesh Narayan Parbat ◽  
...  

Abstract Microchannel manufacturing is one of the fastest growing areas in advanced manufacturing with numerous applications, including turbine blade cooling structures, compact microchannel heat exchangers, and electronic cooling devices. Recent development of metallic additive manufacturing (AM) based on direct metal laser sintering technology is capable of fabricating microscale structures with high complexity and design flexibility. However, powder bed laser sintering process produces rough surface characteristics caused by hatch overlaps and particle attachments, leading to channel size reductions and rough surfaces. In this paper, dimensional metrology of cross-sectional views of multirow microchannels made by AM was conducted by a scanning electron microscope (SEM) at different locations along the printing direction. Channel size reduction, surface roughness, and circularity tolerance of the as-printed channels were analyzed based on micrographs captured by SEM. Results showed that both channel sizes and hole pitches affected the printing qualities of microchannels. The as-printed channel sizes reduced by more than 15% compared to the designed values. Two approaches were made in this paper to improve printing qualities. The first one was to redesign channel size in computer-aided design (CAD) model to make the as-printed channel sizes closer to the objective values. Electrochemical polishing (ECP) was then applied as a second way using sulfuric acid solutions. Surface roughness value was reduced by more than 40% after the ECP process.


2017 ◽  
Vol 9 (2) ◽  
pp. 4-10
Author(s):  
Krishna Prasada L ◽  
Jyothsna S Jathanna ◽  
Naveen Kumar ◽  
Ramya M.K ◽  
Elizabeth Issac

BACKGROUND: To determine the effectiveness of three polishing systems on three different composite materials by evaluating surface roughness using a Profilometer and Scanning electron microscope. METHODOLOGY: A total of Sixty-three resin composite disks were prepared in rectangular acrylic mould of 8×2mm dimension, with 4mm thickness. Specimens were made of light activated resin composite Filtek Z-250-XT, Tetric-N-Ceram bulkfill, Ceram X Duo. The sixty-three samples were divided into three groups of twenty-one samples each i.e. Group A (Filtek Z-250-XT), Group B (TetricN-Ceram bulkfill) and Group C (Ceram-X-Duo).Out of 21 samples of each of the material, 7 specimens were polished with multi enhance polishing agents, 7 specimens were polished with super snap polishing agents and 7 specimens were polished with sof-lexdiscs.Surface roughness of each sample after polishingwasevaluatedusingProfilometer and Scanning electron microscope. RESULTS: One-way anova and kruskalwallis test was used for statistical analysis. Ceram-X-Duo gave least roughness average value with Super snap polishing system when compared to multi enhance and sof-lex polishing system. CONCLUSION: Super snap polishing system is a better polishing system than multi enhance and soflex and Ceram-X-Duo composite material offers better polishability compared to Filtek Z-250-XT and Tetric-N-Ceram bulk fill.


2019 ◽  
Vol 27 (06) ◽  
pp. 1950155
Author(s):  
KWANG-HU JUNG ◽  
SEONG-JONG KIM

The corrosion characteristics of Inconel 600 were investigated at 650∘C in air and 76%[Formula: see text]%[Formula: see text]%[Formula: see text]%SO2 gas environment up to 500[Formula: see text]h. Specimens exposed to each condition were characterized by weight gain, scanning electron microscope, energy dispersive X-ray spectroscopy and X-ray diffraction. The oxide structure consisting of the thin Cr2O3 layer and Cr2O3 nodules was observed, which increased the weight gain of specimens. In the SO2-bearing gas, it showed a bigger weight gain due to the coarsening of Cr2O3 nodules. Therefore, it was suggested that the sulfur-accelerated coarsening of Cr2O3 nodules at the high temperature.


2013 ◽  
Vol 804 ◽  
pp. 333-336
Author(s):  
Yun Jian Jiang ◽  
Xiang Feng Zheng ◽  
Rong Gang Xue ◽  
Guo Zhen Dong ◽  
Ji Feng Zhao ◽  
...  

Through methods, such as microscope analysis, chemical analysis, metallography examination and scanning electron microscope etc, the causes resulting in high temperature reheater tube cracking of station boiler have been analyzed. The result indicates the crack is reheat crack, and structure stress, higher hardness and excessive welding residual stress are the primary inducement of tube joint crack.


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