Preparation and Microstructure of Pressureless Sintered Si2ON2-SiC Ceramic

2011 ◽  
Vol 335-336 ◽  
pp. 699-703
Author(s):  
Hui Hui Tan ◽  
Zhu Xing Tang ◽  
Xia Zhao ◽  
He Zhang

This paper introduces Si2ON2-SiC ceramic fabricated by pressureless sintering method and studies the effect of additives, nitriding temperatures on bulk density, porosity, phase composition and microstructure. It is discovered that additives MgO, CeO2 can increase the densities of Si2ON2-SiC ceramic apparently, and MgO additive has a better effect than CeO2. Nitriding temperature also is an important factor. The bulk density of the specimen with MgO additive reaches maximum at 1.91 g/cm3 when sintered at 1450 °C, and the bulk density of specimen with CeO2 additive is 1.86 g/cm3 at the same condition while the bulk density of the specimen without additive is only 1.75 g/cSuperscript textm3. The X-ray diffraction and scanning electron microscopy of the specimens show that the amount of Si2ON2 increase with the sintering temperature increase. But when the temperature is higher than 1500 °C the Si2ON2 grains will decompose into Si3N4, and Si2ON2 will vanish at 1550 °C

2011 ◽  
Vol 399-401 ◽  
pp. 855-859
Author(s):  
Ting Ting Wu ◽  
Bo Lin Wu

In order to improve the acid resistance and reduce the apparent density of fracturing proppants, TiO2 powder added in the system of BaO-MgO-Al2O3 fracturing proppants were prepared by the technique of pressureless sintering. The properties of the samples were investigated by the measurements of acid solubility, X-ray diffraction and scanning electron microscopy. The results show that the acid solubility of alumina matrix fracturing proppants contenting TiO2 of the 4wt% and BaO/MgO with the ratio of 3:7 is 0.15%. It is an important development in acid resistance performance of fracturing proppants research on laboratory. TiO2 is added to the raw materials and then calcine them to ceramics, which can reduces the sintering temperature, promote the densification and improve acid-resistant property of fracturing proppants.


2019 ◽  
Vol 26 (1) ◽  
pp. 94-98
Author(s):  
Jianying HAO ◽  
Huilan HAO ◽  
Yunfeng GAO ◽  
Xianjun LI ◽  
Mei QIN ◽  
...  

Calcined flint clay (45.6 wt.% Al2O3) and solid waste coal gangue were used to prepare low-density ceramic proppant by solid state sintering method. The density and breakage ratio of the ceramic proppant were systematically investigated as a function of sintering temperature. The morphology and phase composition of the ceramic proppant were examined by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the ceramic proppant is composed of rod-like mullite and granular cristobalite. Bulk density and apparent density of the proppant first rise and then slightly decrease with increasing the sintering temperature, while breakage ratios under 35 MPa and 52 MPa pressure gradually decrease and then increase. As the sintering temperature increases up to 1400 °C, the ceramic proppant shows denser microstructure. The proppant sintered at 1400 °C have the best performance with 1.27 g/cm3 of bulk density, 2.79 g/cm3 of apparent density, 3.27 % of breakage ratio under 35 MPa closed pressure and 8.36 % of breakage ratio under 52 MPa closed pressure, which conform to the requirement of low-density ceramic proppant. The addition of solid waste can greatly reduce the preparation cost of the ceramic proppant.


2012 ◽  
Vol 557-559 ◽  
pp. 839-844 ◽  
Author(s):  
Gao Xiang Du ◽  
Ran Fang Zuo ◽  
Wei Juan Guo ◽  
Jing Hui Liao

Based on the background that large amount of iron ore tailings are stockpiled in China, the utilization of iron ore tailings to prepare sintering brick was studied. The main objective of this paper was to investigate the influence of sintering temperature on sintering bricks from iron ore tailings, in the presence of clay, coal refuses and bentonite. Sintering bricks were prepared at different temperature with 40 wt% iron ore tailings. Drying was investigated as well as the loss on ignition, bulk density and compressive strength of the specimens. Their mechanical and microstructure properties were also investigated by radioactivity, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that compressive strengths of the specimens produced were higher than that required by the standards MU20 of GB5101-2003, up to 128.0Mpa at 1100°C corresponding to its higher bulk density completely.


2012 ◽  
Vol 512-515 ◽  
pp. 28-31 ◽  
Author(s):  
Meng Qi Li ◽  
Hong Xiang Zhai ◽  
Zhen Ying Huang

A high purity of Ti2AlC powder has been synthesized by pressureless sintering a mixture of Ti-Al-TiC-Sn (Sn as an additive) powders. Four recipes with different mole ratios of Ti-Al-TiC-Sn were examined at sintering temperature from 1400°C to 1480°C. A high purity of Ti2AlC powder can be obtained by sintering all these four recipes at temperature 1450°C for 10 min in an Ar atmosphere. The synthesis of Ti2AlC on this large mole ratio scale of starting materials is associated with the evaporation of Al at high temperature and the structure stability of Ti2AlC. From the X-ray diffraction analysis, a reaction path for the Ti2AlC formation is proposed. Scanning electron microscopy was also used to characterize the samples.


2012 ◽  
Vol 476-478 ◽  
pp. 1031-1035
Author(s):  
Wei Min Liu ◽  
Xing Ai ◽  
Jun Zhao ◽  
Yong Hui Zhou

Al2O3-TiC-ZrO2ceramic composites (ATZ) were fabricated by hot-pressed sintering. The phases and microstructure of the composites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The relative density and mechanical properties (flexural strength, fracture toughness and Vicker’s hardness) of the composites were tested. The results show that the microstructure of the composites was the gray core-white rim. With the increase of sintering temperature, the relative density and mechanical properties of the composites increased first and then decreased. The composite sintered at 1705°C has the highest synthetical properties, and its relative density, flexural strength, fracture toughness and Vickers hardness are 98.3%,970MPa,6.0 MPa•m1/2and 20.5GPa, respectively.


Author(s):  
Haiquan Wang ◽  
Shixuan Li ◽  
Kangguo Wang ◽  
Xiuli Chen ◽  
Huanfu Zhou

AbstractThis study investigates the bulk density, sintering behaviour, and microwave dielectric properties of the MgO-2B2O3 series ceramics synthesised by solid-state reaction. According to the X-ray diffraction and microstructural analyses, the as-prepared MgO-2B2O3 ceramics possess a single-phase structure with a rod-like morphology. The effects of different quantities of H3BO3 and BaCu(B2O5) (BCB) on the bulk density, sintering behaviour, and microwave dielectric properties of the MgO-2B2O3 ceramics were investigated. Accordingly, the optimal sintering temperature was obtained by adding 30 wt% H3BO3 and 8 wt% BCB. We also reduced the sintering temperature to 825 °C. Furthermore, the addition of 40 wt% H3BO3 and 4 wt% BCB increased the quality factor, permittivity, and temperature coefficient of resonance frequency of MgO-2B2O3 to 44,306 GHz (at 15 GHz), 5.1, and −32 ppm/°C, respectively. These properties make MgO-2B2O3 a viable low-temperature co-fired ceramic with broad applications in microwave dielectrics.


2015 ◽  
Vol 5 (01) ◽  
pp. 31
Author(s):  
Resky Irfanita ◽  
Asnaeni Ansar ◽  
Ayu Hardianti Pratiwi ◽  
Jasruddin J ◽  
Subaer S

The objective of this study is to investigate the effect of sintering temperature on the synthesis of SiC produced from rice husk ash (RHA) and 2B graphite pencils. The SiC was synthesized by using solid state reaction method sintered at temperatures of 750°C, 1000°C and 1200°C for 26 hours, 11.5 hours and 11.5 hours, respectively. The quantity and crystallinity level of SiC phase were measured by means of Rigaku MiniFlexII X-Ray Diffraction (XRD). The microstructure of SiC was examined by using Tescan Vega3SB Scanning Electron Microscopy (SEM). The XRD results showed that the concentration (wt%) of SiC phase increases with the increasing of sintering temperature. SEM results showed that the crystallinity level of SiC crystal is improving as the sintering temperature increases


1998 ◽  
Vol 13 (9) ◽  
pp. 2588-2596 ◽  
Author(s):  
K. H. Ryu ◽  
J-M. Yang

The low temperature pressureless sintering of a nanosized Si3N4 powder with doped sintering additives was investigated. The microstructural evolution during sintering at different temperatures was analyzed using x-ray diffraction and scanning electron microscopy. The effect of using nanosized Si3N4 powder as a catalyst to accelerate the α→β–Si3N4 transformation of a commercial Si3N4 powder with larger particle sizes was also investigated. Finally, two stage sintering was used to study the feasibility of controlling the microstructure and the mechanical properties of the nanosized silicon nitride.


2007 ◽  
Vol 26-28 ◽  
pp. 243-246
Author(s):  
Xing Hua Yang ◽  
Jin Liang Huang ◽  
Xiao Wang ◽  
Chun Wei Cui

BaBi4-xLaxTi4O15 (BBLT) ceramics were prepared by conventional solid phase sintering ceramics processing technology. The crystal structure and the microstructure were detected by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD analyses show that La3+ ions doping did not change the crystal structure of BBT ceramics. The sintering temperature increased from 1120°C to 1150°C with increasing Lanthanum content from 0 to 0.5, but it widened the sintering temperature range from 20°C to 50°C and refined the grain size of the BBT ceramic. Additionally, polarization treatment was performed and finally piezoelectric property was measured. As a result, the piezoelectric constant d33 of the 0.1at.% doped BBLT ceramics reached its highest value about 22pc/N at polarizing electric field of 8kV/mm and polarizing temperature of 120°C for 30min.


2021 ◽  
Vol 1016 ◽  
pp. 1790-1796
Author(s):  
Maxim Syrtanov ◽  
Egor Kashkarov ◽  
Tatyana Murashkina ◽  
Nahum Travitzky

This paper describes the influence of sintering temperature on phase composition and microstructure of paper-derived Ti3AlC2 composites fabricated by spark plasma sintering. The composites were sintered at 100 MPa pressure in the temperature range of 1150-1350 °C. Phase composition and microstructure were analyzed by X-ray diffraction and scanning electron microscopy, respectively. The multiphase structure was observed in the sintered composites consisting of Ti3AlC2, Ti2AlC, TiC and Al2O3 phases. The decomposition of the Ti3AlC2 phase into Ti2AlC and TiC carbide phases was observed with temperature rise. The total content of Ti3AlC2 and Ti2AlC phases was reduced from 84.5 vol.% (1150 °C) to 69.5 vol.% (1350 °C). The density of composites affected by both the content of TiC phase and changes in porosity.


Sign in / Sign up

Export Citation Format

Share Document