Performance of Diamond Cup Wheels with Nano-Scale Rare-Earth Oxide and Carbide

2013 ◽  
Vol 631-632 ◽  
pp. 622-626 ◽  
Author(s):  
Yun Ping Cheng ◽  
Cheng Yong Wang ◽  
Wen Ge Wu ◽  
Ying Ning Hu
Keyword(s):  
Wear Resistance ◽  
Fine Structure ◽  
Rare Earth ◽  
Rare Earth Oxide ◽  
Test Machine ◽  
Technological Parameters ◽  
Ceramic Tiles ◽  
Structural Pattern ◽  
Nano Scale ◽  
Cup Wheel

Diamond cup wheel is one of important tools for machining of ceramic tile. In this paper, ceramic tiles were ground by diamond cup wheels which segments adding nano-scale rare-earth oxide and nano-scale carbide on a special designed test machine. The wear resistance of diamond cup wheels and materials’ removal process of ceramic tiles had been tested, and grinding ratio were calculated and compared. Different grinding ratios can be obtained according to different technological parameters. The segments of adding nano-scale rare-earth oxide and nano-scale carbide were observed from microgram and metallography structural pattern. The results showed that nano-scale rare-earth oxide and nano-scale carbide can fine structure, make grain boundary clear and increase grasping of diamond grits.

Edge Grinding of Ceramic Tile by Diamond Cup Wheels

2006 ◽  
Vol 304-305 ◽  
pp. 85-89 ◽  
Author(s):  
Hui Yuan ◽  
Y.P. Cheng ◽  
Cheng Yong Wang ◽  
Ying Ning Hu
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Wear Resistance ◽  
Surface Morphology ◽  
Ceramic Tile ◽  
Ground Surface ◽  
Test Machine ◽  
Ceramic Tiles ◽  
Cup Wheel ◽  
Scanning Electron

As one of the excellent decorative materials ceramic tiles must be ground and polished to present the glossy surface. In this paper the ceramic tiles were edge ground by diamond cup wheels in the special designed test machine. The surface morphology of the polished ceramic tiles and the wear of diamond cup wheel were examined by Scanning electron microscopy (SEM). The wear resistance of diamond cup wheel and the materials’ removal process of ceramic tiles had been tested. The results showed that the wear of diamond cup wheel was stable when grinding with high grinding ratio. The ground surface showed that only the fracture of ceramic tiles was acted by diamond grits during grinding with water by means of good quality diamond cup wheel.

Wear resistance of hot-pressed Si3N4/SiC micro/nanocomposites sintered with rare-earth oxide additives

Wear ◽  
2010 ◽  
Vol 269 (11-12) ◽  
pp. 867-874 ◽  
Author(s):  
P. Tatarko ◽  
M. Kašiarová ◽  
J. Dusza ◽  
J. Morgiel ◽  
P. Šajgalík ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Rare Earth ◽  
Rare Earth Oxide

scholarly journals Study of Cracking Mechanism and Wear Resistance in Laser Cladding Coating of Ni-based Alloy

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Zhenglei Yu ◽  
Lunxiang Li ◽  
Deqiang Zhang ◽  
Guangfeng Shi ◽  
Guang Yang ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Rare Earth ◽  
Fracture Mechanics ◽  
Composite Coating ◽  
Laser Cladding ◽  
Rare Earth Oxide ◽  
Cracking Mechanism ◽  
Crack Susceptibility ◽  
The Rare Earth

AbstractNickel-based alloy coatings were widely used for the remanufacturing of dies and moulds by laser cladding, but the crack sensitivity would be increase due to the higher strength and hardness, which reduced the wear resistance of Ni-based alloys. In this paper, Ni-based coatings with the addition of a plastic phase (an austenitic stainless net) were prepared using laser cladding technology, and the CeO2 was added in cladding layers. The cracking mechanism, microhardness, microstructure, phase composition, and wear properties were investigated. The relationship between thermal stress and the elastic and plastic fracture had been developed from the standpoint of fracture mechanics and thermal elastic fracture mechanics. The fracture criterion of the nickel-based coating was obtained, and the study has shown that the crack sensitivity could be reduced by decreasing the thermal expansion coefficient Δα. Thus, a new method was proposed, which the stainless steel nets were prefabricated on the substrate. It was found that the number of cracks reduced significantly with the addition of stainless steel net. When the stainless steel net with 14 mesh was added in Ni-based coatings, the average microhardness of nickel composite coating was 565 HV0.2, which was 2.6 times higher than that of the 45 steel substrate. Although the rare earth oxide 4 wt.% CeO2 and stainless steel net were added in the Ni-based coating reducing the microhardness (the average microhardness is 425 HV0.2), the wear resistance of it improved substantially. The wear volume of Ni-based composite coating was 0.56×10−5 mm3·N−1·m−1, which was 85.1% lower than that of 45 steel. The experiment results have shown that the Nickel-based composite coating is equipped with low crack sensitivity and high abrasive resistance with austenitic stainless net and the rare earth oxide 4 wt.% CeO2. This research offers an efficient solution to produce components with low crack susceptibility and high wear-resistance coatings fabricated by laser cladding.

Study of Surface of Edge Grinding of Ceramic Tile by Diamond Cup Wheels

2010 ◽  
Vol 135 ◽  
pp. 277-281
Author(s):  
Yun Ping Cheng ◽  
Cheng Yong Wang ◽  
Ying Ning Hu ◽  
Wei Zheng Si
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Ceramic Tile ◽  
Test Machine ◽  
Feed Speed ◽  
Ceramic Tiles ◽  
Good Surface ◽  
Surface Micromorphology ◽  
Cup Wheel ◽  
Scanning Electron

As one of the excellent decorative materials, ceramic tiles must be ground and polished to present the glossy surface. Diamond cup wheel is one of important tools. Ceramic tiles were ground by diamond cup wheel with a special designed test machine. The materials’ removal process of ceramic tiles had been tested, and surface roughness was measured. The surface micromorphology of the polished ceramic tiles under different depth of grinding and feed speed was examined by Scanning Electron Microscopy (SEM). The results showed that a lot of materials’ removal can be obtained by increasing the depth of grinding and feed speed in rough process of ceramic tile. On the contrary, good surface can be obtained by reducing depth of grinding and feed speed in fine process of ceramic tile.

Effect of Micro-Addition Rare Earth and Chrome on Friction and Wear Behavior of Boronized Layer

2005 ◽  
Vol 297-300 ◽  
pp. 1401-1405 ◽  
Author(s):  
Bin Xu ◽  
Shu Hua Wang ◽  
Yu Peng Lu ◽  
Jianjun Cui ◽  
Mu Sen Li
Keyword(s):  
Wear Resistance ◽  
Rare Earth ◽  
Service Life ◽  
Friction And Wear ◽  
Wear Behavior ◽  
Wear Test ◽  
High Hardness ◽  
Test Machine ◽  
Friction And Wear Behavior ◽  
Fe2b Phase

Application of powder boronizing to mechanical industry has been restricted because of the brittleness of boronized layer, which inevitably leads to decrease of service life of boronized parts. Therefore, attention should be paid to reducing the brittleness of boronized layer without decreasing its high hardness. In the present paper, a study on the effect of micro-addition rare earth and chrome on friction and wear behavior of boronized layer was carried out using an MM-200 wear test machine. Compared with that of pure single Fe2B phase, the brittleness of the boronized layer containing minim rare earth and chrome elements, obtained by powder RE-chrome-boronizing, is reduced, which results in increasing the bearing capacity and wear resistance of the boronized layer. The friction and wear mechanism is also briefly analyzed.

scholarly journals Study of Cracking Mechanism and Wear Resistance in Laser Cladding Coating of Ni-based Alloy

2021 ◽  
Author(s):  
Zhenglei Yu ◽  
Lunxiang Li ◽  
Deqiang Zhang ◽  
Guangfeng Shi ◽  
Guang Yang ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Rare Earth ◽  
Fracture Mechanics ◽  
Composite Coating ◽  
Laser Cladding ◽  
Rare Earth Oxide ◽  
Abrasive Resistance ◽  
Cracking Mechanism ◽  
The Rare Earth

Abstract Ni-based coatings with the addition of a plastic phase- an austenitic stainless net were prepared using laser cladding technology, and the CeO2 was added in cladding layers. The cracking mechanism, microhardness, microstructure, phase composition, and wear properties were investigated. The relationship between thermal stress and the elastic and plastic fracture had been developed from the standpoint of fracture mechanics and thermal elastic fracture mechanics. The Fracture criterion of the nickel-based coating was obtained, and the study has shown that the crack sensitivity could be reduced by decreasing the thermal expansion coefficient Δα. Then a new method was proposed, in which the substrate was prefabricated the stainless steel net. It was found that the number of cracks reduced significantly with the addition of stainless steel net. When the stainless steel net with 14 mesh was added in Ni-based coatings, the average microhardness of nickel composite coating was 565 HV0.2, which was 2.6 times higher than that of the 45 steel substrate. Although the rare earth oxide 4 wt.% CeO2 and stainless steel net were added in the Ni-based coating reducing the microhardness (the average microhardness is 425 HV0.2), the wear resistance of it improved substantially. The wear volume of Ni-Based composite coating was 0.56×10-5mm3·N-1·m-1, which was 85.1% lower than that of 45 steel and 61.9% lower than that of Ni-based coating without CeO2 and stainless steel net. The experiment results have shown that the Nickel-based composite coating is equipped with low crack sensitivity and high abrasive resistance with austenitic stainless net and the rare earth oxide 4 wt.% CeO2.

scholarly journals Effect of rare earth oxide CeO2 on the anodic bonding performance of PEG-based MEMS encapsulation materials

2021 ◽  
Vol 13 (3) ◽  
pp. 168781402110077
Author(s):  
Chao Du ◽  
Cuirong Liu ◽  
Xu Yin ◽  
Haocheng Zhao
Keyword(s):  
Tensile Strength ◽  
Rare Earth ◽  
Rare Earth Oxide ◽  
Solid Polymer Electrolytes ◽  
Anodic Bonding ◽  
Solid Polymer ◽  
Bonding Layer ◽  
Scanning Calorimetry ◽  
Ion Migration ◽  
Bonding Performance

Herein, we synthesized a new polyethylene glycol (PEG)-based solid polymer electrolyte containing a rare earth oxide, CeO2, using mechanical metallurgy to prepare an encapsulation bonding material for MEMS. The effects of CeO2 content (0–15 wt.%) on the anodic bonding properties of the composites were investigated. Samples were analyzed and characterized by alternating current impedance spectroscopy, X-ray diffraction, scanning electron microscopy, differential scanning calorimetry, tensile strength tests, and anodic bonding experiments. CeO2 reduced the crystallinity of the material, promoted ion migration, increased the conductivity, increased the peak current of the bonding process, and increased the tensile strength. The maximum bonding efficiency and optimal bonding layer were obtained at 8 wt% CeO2. This study expands the applications of solid polymer electrolytes as encapsulation bonding materials.

scholarly journals Improving the microstructure and mechanical properties of laser cladded Ni-based alloy coatings by changing their composition: A review

2020 ◽  
Vol 59 (1) ◽  
pp. 340-351
Author(s):  
Lin Yinghua ◽  
Ping Xuelong ◽  
Kuang Jiacai ◽  
Deng Yingjun
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Rare Earth ◽  
Composite Coatings ◽  
Single Element ◽  
Properties Of Coatings ◽  
Hard Particles ◽  
Microstructure And Mechanical Properties ◽  
Nickel Based Alloy

AbstractNi-based alloy coatings prepared by laser cladding has high bonding strength, excellent wear resistance and corrosion resistance. The mechanical properties of coatings can be further improved by changing the composition of alloy powders. This paper reviewed the improved microstructure and mechanical properties of Ni-based composite coatings by hard particles, single element and rare earth elements. The problems that need to be solved for the particle-reinforced nickel-based alloy coatings are pointed out. The prospects of the research are also discussed.

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