Effect of Small Addition of Si on Superplastic Elongation at Room Temperature in Zn-Al Eutectoid Superplastic Alloy

2014 ◽  
Vol 922 ◽  
pp. 328-331 ◽  
Author(s):  
Yuhei Kamiya ◽  
Masaki Ninomiya ◽  
Tokuteru Uesugi ◽  
Yorinobu Takigawa ◽  
Kenji Higashi

Recent experimental data have revealed that a small amount of impurity can significantly influence the superplastic behavior in Zn-Al eutectoid superplastic alloy. However, the effect of Si content on the superplastic behavior in Zn-Al alloy has not been reported. In this study, the superplastic behavior at a room temperature of two grades of the Zn-Al eutectoid superplastic alloy was studied under identical conditions of grain size, temperature, and strain rate. These two grades were prepared from high-purity Zn, Al and Al-Si alloy using the same procedure but different Si impurity levels; Zn-Al-10Si and Zn-Al-1000Si contain 10 and 900 wt. ppm of Si, respectively. As a result of annealing treatments, an average grain size of 0.6 μm in both grades. To investigate the effects of Si content on superplastic properties, the tensile tests were performed at a room temperature of 298 K and a constant strain rate of 1×10-3 s-1. Microstructures before and after the tensile tests was observed using a scanning electron microscope. The experimental results show that the elongations decreased with increasing the Si content. In contrast, the flow stress of Zn-Al alloys was not affected by the Si content. On the microstructure observation of the two grades of the Zn-Al alloy before and after the tensile tests, cavities existed at grain boundaries and strain enhanced grain growth was observed.

2016 ◽  
Vol 838-839 ◽  
pp. 404-409
Author(s):  
Roman Mishnev ◽  
Iaroslava Shakhova ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev

A Cu-0.87%Cr-0.06%Zr alloy was subjected to equal channel angular pressing (ECAP) at a temperature of 400 °C up to a total strain of ~ 12. This processing produced ultra-fine grained (UFG) structure with an average grain size of 0.6 μm and an average dislocation density of ~4×1014 m-2. Tensile tests were carried out in the temperature interval 450 – 650 °C at strain rates ranging from 2.8´10-4 to 0.55 s-1. The alloy exhibits superplastic behavior in the temperature interval 550 – 600 °C at strain rate over 5.5´10-3 s-1. The highest elongation-to-failure of ~300% was obtained at a temperature of 575 °C and a strain rate of 2.8´10-3 s-1 with the corresponding strain rate sensitivity of 0.32. It was shown the superplastic flow at the optimum conditions leads to limited grain growth in the gauge section. The grain size increases from 0.6 μm to 0.87 μm after testing, while dislocation density decreases insignificantly to ~1014 m-2.


2007 ◽  
Vol 551-552 ◽  
pp. 539-544 ◽  
Author(s):  
S. Ding ◽  
Kai Feng Zhang ◽  
Guo Feng Wang

Nanocrystalline pure nickel (nc-Ni) was produced by pulse electrodeposition and its superplastic properties at and above room temperature were investigated. The electrodeposited nickel has a narrow grain size distribution with a mean grain size of 70nm. Uniaxial tensile tests at room temperature showed that nc-Ni has a limited plasticity but high tensile strength up to 1GPa at strain rates between 10-5 and 10-2s-1. However, when the temperature increased to 420 and higher, test specimens showed uniform deformation and the elongation value was larger than 200%. A maximum elongation value of 380% was observed at 450°C and a strain rate of 1.67x10-3s-1, SEM and TEM were used to examine the microstructures of the as-deposited and deformed specimens. The results indicated that fracture was caused by intergranular cracking and most cracks were originated from the brittle oxide formed during the tensile test. Grain coarsening was observed in the deformed specimen. The role of temperature and strain on grain growth was evaluated by comparing the microstructure of deformed samples with that of samples statically annealed. Deformation mechanism was discussed based upon the deformed microstructure and strain rate jump tests.


2012 ◽  
Vol 488-489 ◽  
pp. 27-34 ◽  
Author(s):  
Muhammad Waseem Soomro ◽  
Thomas Rainer Neitzert

The influence of temperature, grain size and strain rate on superplasticity of magnesium is investigated. Different approaches are compared along with their experimental results to show the variation in the amount of superplasticity by varying above mentioned parameters. At room temperature magnesium alloys usually have poor formability but recent studies of some alloys such as ZE10, AZ31, AZ61 AZ60, AZ80 and AZ91 are pointing that by varying the temperature along with grain size and strain rate improved formability is possible or even superplastic forming of these alloys can be achieved to meet the demands of automotive, aircraft and other weight conscious industries.


2006 ◽  
Vol 503-504 ◽  
pp. 781-786 ◽  
Author(s):  
Johannes May ◽  
Heinz Werner Höppel ◽  
Matthias Göken

The dependence of the strain rate sensitivity (SRS) of α-Fe and Al 99.5, as typical representatives of fcc- and bcc-type metals, on the testing temperature and with respect to the microstructure is investigated. In particular, the differences between conventional grain size (CG) and ultrafine grain size (UFG) are pointed out. UFG Al 99.5 generally shows an elevated SRS compared to CG Al 99.5. In case of α-Fe the SRS of the UFG state is decreased at room temperature, but increased at 200 °C, compared to the CG state. It is shown that the SRS also influences the ductility of UFG-metals in tensile tests.


2008 ◽  
Vol 584-586 ◽  
pp. 153-158
Author(s):  
M.R. Shagiev ◽  
G.A. Salishchev

Homogeneous nanocrystalline structure with the average grain size of about 300 nm was produced in Ti2AlNb-based intermetallic alloy by a thermomechanical processing which included multistep isothermal forging at temperatures below the β-transus and intermediate annealings. Nanostructured material possessed excellent mechanical properties. At room temperature, elongations up to 25% were obtained and the ultimate strength reached 1400 MPa. The alloy exhibited superplastic behavior in the temperature range of 850-1000°C. The maximum elongation of 930% and steady state flow stress σ50 of about 125 MPa were obtained at 900°C and strain rate of 4.2×10-3 s-1. The rolling temperatures of nanostructured alloy were defined from analysis of its mechanical behavior at a typical rolling strain rate of about 10-1 s-1 and intermetallic sheets with improved mechanical properties were produced.


2004 ◽  
Vol 19 (11) ◽  
pp. 3329-3342 ◽  
Author(s):  
I. Charit ◽  
R.S. Mishra

Friction stir processing (FSP) has been developed as a potential grain refinement technique. In the current study, a commercial 5083 Al alloy was friction stir processed with three combinations of FSP parameters. Fine-grained microstructures with average grain sizes of 3.5–8.5 μm were obtained. Tensile tests revealed that the maximum ductility of 590 was achieved at a strain rate of 3 × 10−3 s−1 and 530 °C in the 6.5-μm grain size FSP material, whereas for the material with 8.5-μm grain size, maximum ductility of 575 was achieved at a strain rate of 3 × 10−4 s−1 and490 °C. The deformation mechanisms for both the materials were grain boundary sliding (m ∼0.5) However, the 3.5-μm grain size material showed maximum ductility of 315 at 10−2 s−1 and 430 °C. The flow mechanism was solute-drag dislocation glide (m ∼0.33) This study indicated that establishing a processing window is crucial for obtaining optimized microstructure for optimum superplasticity.


2008 ◽  
Vol 584-586 ◽  
pp. 221-226 ◽  
Author(s):  
Byung Ahn ◽  
R. Mitra ◽  
A.M. Hodge ◽  
Enrique J. Lavernia ◽  
S.R. Nutt

Al 5083 alloy powder was mechanically milled in liquid nitrogen to achieve a nanocrystalline (NC) structure having an average grain size of 50 nm with high thermal stability, and then consolidated by quasi-isostatic (QI) forging. The consolidation resulted in ultrafine grains (UFG) of about 250 nm, and the bulk material exhibited enhanced strength compared to conventionally processed Al 5083. The hardness of as-cryomilled powder and the UFG material was measured by nanoindentation using loading rates in the range of 50−50,000 /N/s, and results were compared with the conventional grain size alloy. Negative strain rate sensitivity was observed in the cryomilled NC powder and the forged UFG plate, while the conventional alloy was relatively strain rate insensitive.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 607
Author(s):  
A. I. Alateyah ◽  
Mohamed M. Z. Ahmed ◽  
Yasser Zedan ◽  
H. Abd El-Hafez ◽  
Majed O. Alawad ◽  
...  

The current study presents a detailed investigation for the equal channel angular pressing of pure copper through two regimes. The first was equal channel angular pressing (ECAP) processing at room temperature and the second was ECAP processing at 200 °C for up to 4-passes of route Bc. The grain structure and texture was investigated using electron back scattering diffraction (EBSD) across the whole sample cross-section and also the hardness and the tensile properties. The microstructure obtained after 1-pass at room temperature revealed finer equiaxed grains of about 3.89 µm down to submicrons with a high density of twin compared to the starting material. Additionally, a notable increase in the low angle grain boundaries (LAGBs) density was observed. This microstructure was found to be homogenous through the sample cross section. Further straining up to 2-passes showed a significant reduction of the average grain size to 2.97 µm with observable heterogeneous distribution of grains size. On the other hand, increasing the strain up to 4-passes enhanced the homogeneity of grain size distribution. The texture after 4-passes resembled the simple shear texture with about 7 times random. Conducting the ECAP processing at 200 °C resulted in a severely deformed microstructure with the highest fraction of submicron grains and high density of substructures was also observed. ECAP processing through 4-passes at room temperature experienced a significant increase in both hardness and tensile strength up to 180% and 124%, respectively.


2021 ◽  
Vol 21 (9) ◽  
pp. 4897-4901
Author(s):  
Hyo-Sang Yoo ◽  
Yong-Ho Kim ◽  
Hyeon-Taek Son

In this study, changes in the microstructure, mechanical properties, and electrical conductivity of cast and extruded Al–Zn–Cu–Mg based alloys with the addition of Li (0, 0.5 and 1.0 wt.%) were investigated. The Al–Zn–Cu–Mg–xLi alloys were cast and homogenized at 570 °C for 4 hours. The billets were hot extruded into rod that were 12 mm in diameter with a reduction ratio of 38:1 at 550 °C. As the amount of Li added increased from 0 to 1.0 wt.%, the average grain size of the extruded Al alloy increased from 259.2 to 383.0 µm, and the high-angle grain boundaries (HGBs) fraction decreased from 64.0 to 52.1%. As the Li content increased from 0 to 1.0 wt.%, the elongation was not significantly different from 27.8 to 27.4% and the ultimate tensile strength (UTS) was improved from 146.7 to 160.6 MPa. As Li was added, spherical particles bonded to each other, forming an irregular particles. It is thought that these irregular particles contribute to the strength improvement.


2006 ◽  
Vol 20 (02) ◽  
pp. 217-231 ◽  
Author(s):  
MUHAMMAD MAQBOOL ◽  
TAHIRZEB KHAN

Thin films of pure silver were deposited on glass substrate by thermal evaporation process at room temperature. Surface characterization of the films was performed using X-ray diffraction (XRD) and atomic force microscopy (AFM). Thickness of the films varied between 20 nm and 72.8 nm. XRD analysis provided a sharp peak at 38.75° from silver. These results indicated that the films deposited on glass substrates at room temperature are crystalline. Three-dimension and top view pictures of the films were obtained by AFM to study the grain size and its dependency on various factors. Average grain size increased with the thickness of the deposited films. A minimum grain size of 8 nm was obtained for 20 nm thick films, reaching 41.9 nm when the film size reaches 60 nm. Grain size was calculated from the information provided by the XRD spectrum and averaging method. We could not find any sequential variation in the grain size with the growth rate.


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