Constitutive Modeling for Superplastic Flow Behavior of H62 Alloy

2014 ◽  
Vol 941-944 ◽  
pp. 1488-1491
Author(s):  
Zhi Ping Guan ◽  
Hong Jie Jia ◽  
Ming Wen Ren ◽  
Dong Lai Wei

In order to precisely describe superplastic flow behavior of H62 alloy, a empirical constitutive equation was established based on the experimental data, which were obtained from the constant strain rate tensions (2.0×10-4~4.0×10-2s-1) at 720 °C. Through verification of the constitutive equation with the experimental data in constant strain rate tensions and constant velocity tensions, it was indicated that the empirical constitutive equation has high accuracy and comprehensive reliability in a wide range of strain rates (2.0×10-4~2.0×10-2s-1) and strains (0~1.8). In addition, the empirical constitutive equation has a good ability to model the superplastic flow behavior of H62 alloy at 720 °C under other deformation conditions besides constant strain rate tension.

2014 ◽  
Vol 941-944 ◽  
pp. 1501-1504
Author(s):  
Zhi Ping Guan ◽  
Ming Wen Ren ◽  
Pin Kui Ma ◽  
Po Zhao

With the development of numerical calculation and precision forming, constitutive equations are required to possess high accuracy and good reliability, rather than simplicity of mathematical form. Due to simple algorithm and constant parameters, the conventional constitutive models can not be suited to describing superplastic flow behavior which represents complex responses with a large strain. In this study, through surface fitting on experimental data from tension tests performed over a wide range of strain rates, tensile velocities and loads, an empirical approach was proposed to establish constitutive equation for complex superplastic behavior of Zn-5%Al alloy at 340 °C. The empirical constitutive equation not only represents the strain dependence and the strain rate dependence of stress, but also reflects the coupling effects of strain and strain rate on stress, which can not be achieved by traditional models. A comparison between the predicted flow stresses and the experimental data verified that the empirical constitutive equation has high accuracy and good reliability on modeling superplastic flow behavior of Zn-5%Al alloy at 340 °C in a wide range of strains 0~2.5 and strain rates 7.0×10-5~8.0×10-2s-1.


Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2098 ◽  
Author(s):  
Olga Yakovtseva ◽  
Maria Sitkina ◽  
Ahmed O. Mosleh ◽  
Anastasia Mikhaylovskaya

Increasing the strain rate at superplastic forming is a challenging technical and economic task of aluminum forming manufacturing. New aluminum sheets exhibiting high strain rate superplasticity at strain rates above 0.01 s−1 are required. This study describes the microstructure and the superplasticity properties of a new high-strength Al-Zn-Mg-based alloy processed by a simple thermomechanical treatment including hot and cold rolling. The new alloy contains Ni to form Al3Ni coarse particles and minor additions of Zr (0.19 wt.%) and Sc (0.06 wt.%) to form nanoprecipitates of the L12-Al3 (Sc,Zr) phase. The design of chemical and phase compositions of the alloy provides superplasticity with an elongation of 600–800% in a strain rate range of 0.01 to 0.6/s and residual cavitation less than 2%. A mean elongation-to-failure of 400% is observed at an extremely high constant strain rate of 1 s−1. The strain-induced evolution of the grain and dislocation structures as well as the L12 precipitates at superplastic deformation is studied. The dynamic recrystallization at superplastic deformation is confirmed. The superplastic flow behavior of the proposed alloy is modeled via a mathematical Arrhenius-type constitutive model and an artificial neural network model. Both models exhibit good predictability at low and high strain rates of superplastic deformation.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Ramzi Othman

In several industrial applications, metallic structures are facing impact loads. Therefore, there is an important need for developing constitutive equations which take into account the strain rate sensitivity of their mechanical properties. The Johnson-Cook equation was widely used to model the strain rate sensitivity of metals. However, it implies that the yield and flow stresses are linearly increasing in terms of the logarithm of strain rate. This is only true up to a threshold strain rate. In this work, a three-constant constitutive equation, assuming an apparent activation volume which decreases as the strain rate increases, is applied here for some metals. It is shown that this equation fits well the experimental yield and flow stresses for a very wide range of strain rates, including quasi-static, high, and very high strain rates (from 10−5to 5 × 104 s−1). This is the first time that a constitutive equation is showed to be able to fit the yield stress over a so large strain rate range while using only three material constants.


2018 ◽  
Vol 37 (1) ◽  
pp. 75-87
Author(s):  
Jun Cai ◽  
Kuaishe Wang ◽  
Jiamin Shi ◽  
Wen Wang ◽  
Yingying Liu

AbstractConstitutive analysis for hot working of BFe10-1-2 alloy was carried out by using experimental stress–strain data from isothermal hot compression tests, in a wide range of temperature of 1,023~1,273 K, and strain rate range of 0.001~10 s–1. A constitutive equation based on modified double multiple nonlinear regression was proposed considering the independent effects of strain, strain rate, temperature and their interrelation. The predicted flow stress data calculated from the developed equation was compared with the experimental data. Correlation coefficient (R), average absolute relative error (AARE) and relative errors were introduced to verify the validity of the developed constitutive equation. Subsequently, a comparative study was made on the capability of strain-compensated Arrhenius-type constitutive model. The results showed that the developed constitutive equation based on modified double multiple nonlinear regression could predict flow stress of BFe10-1-2 alloy with good correlation and generalization.


Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 846 ◽  
Author(s):  
Changmin Li ◽  
Yuan Liu ◽  
Yuanbiao Tan ◽  
Fei Zhao

The H13-mod steel optimized by composition and heat treatment has reached the performance index of the shield machine hob. The hot deformation behavior of the H13-mod steel was investigated by compression tests in the temperature range from 900 to 1150 °C and the strain rate range from 0.01 to 10 s−1. The true stress-strain curve showed that the rising stress at the beginning of deformation was mainly caused by work hardening. After the peak stress was attained, the curve drop and the flow softening phenomenon became more obvious at low strain rates. The flow behavior of the H13-mod steel was predicted by a strain-compensated Arrhenius-type constitutive equation. The relationship between the material constant in the Arrhenius-type constitutive equation and the true strain was established by a sixth-order polynomial. The correlation coefficient between the experimental value and the predicted value reached 0.987, which indicated that the constitutive equation can accurately estimate the flow stress during the deformation process. A good linear correlation was achieved between the peak stress (strain), critical stress (strain) and the Zener‒Hollomon parameters. The processing maps of the H13-mod steel under different strains were established. The instability region was mainly concentrated in the high-strain-rate region; however, the microstructure did not show any evidence of instability at high temperatures and high strain rates. Combined with the microstructure and electron backscattered diffraction (EBSD) test results under different deformations, the optimum hot working parameters were concluded to be 998–1026 °C and 0.01–0.02 s−1 and 1140–1150 °C and 0.01–0.057 s−1.


Author(s):  
Trunal Bhujangrao

The existing experimental tests are mainly designed to study the mechanical response of materials at various strain rates. Many researchers performed the experimental test in tension, compression, and shear (with torsion test) over a wide range of strain rates. They found out that material exhibits an increase in yield stress as well as flows stress with an increase in strain rate. It illustrates that there is a need for experimental data to study the material behaviour over the full range of strain rates, from quasi-static to high strain rate test. Many special techniques have been developed to bridge the strain rate gap between quasi-static and high strain rate testing to provide a method for an intermediate strain rate test for engineering materials. Some researchers have tried to conduct intermediate strain rate tests with standard servo-hydraulic load frames. However, the results of such tests are not accurate. The problem is that during the experiment, the whole machine is not in static equilibrium. The inertial effect influences the experimental data. The records obtained from these machines are often noisy with large oscillation. therefore, the comprehensive review is given to describes the development and evolution of the existing intermediate strain rate testing devices which includes the working principles, some critical theories, technological innovation in load measurement techniques, components of the device, basic technical assumption, and measuring techniques. In addition, some research direction on future implementation and development of an intermediate strain rate apparatus is also discussed in detail.


1963 ◽  
Vol 36 (3) ◽  
pp. 682-696 ◽  
Author(s):  
Thor L. Smith

Abstract Tensile stress-strain curves determined at constant strain rates are nonlinear because relaxation of stress generally occurs during a test and also because of inherent nonlinear effects. To develop a method for determining the conditions under which time and nonlinear effects are separable, consideration was first given to a linear viscoelastic material. It was shown that stress-strain curves determined at different strain rates superpose to yield a single curve on a plot of log σ(ε, t)/ε vs. log t, where σ(ε, t) is the stress, a function of the strain ε and the time t; by definition t equals ε/ε where ε is the strain rate. The quantity σ(ε, t)/ε was called the constant-strain rate modulus F(t) which is related exactly to the stress-relaxation modulus E(t) by the equation E(t)=F(t)(1+m) where m=d log F(t)/d log t. For amorphous elastomers tested in tensions over a wide range of strain, it was proposed that stress-strain curves determined at constant strain rates can be represented by F(t)=g(ε)σ(ε,t)/ε where g(ε) is a function only of strain and approaches unity as the strain goes to zero. To test this equation, an analysis was made of stress-strain curves of an SBR gum vulcanizate measured to rupture at numerous strain rates at 10 temperatures between −42.8 and 93.3° C. From − 34.4 to 93.3° C, g (ε) was found to be independent of both time and temperature, but at −42.8° C for strains greater than about unity, g(ε) was found to be different. The functional form of g(ε) was compared with that predicted by three different analytical expressions for representing stress-strain data. To show further the advantages of F(t) for representing stress-strain data determined at different strain rates and temperatures, previously published data on the NBS polyisobutylene were presented on a plot of log F(t)298/T vs. log t/aT. From the composite curve, E(t) was calculated and found to be in close agreement with published data.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Zakaria El-Qoubaa ◽  
Ramzi Othman

Polyetheretherketone (PEEK) is used in several engineering applications where it has to bear impact loads. Nevertheless, the tensile behavior has only been studied in the quasi-static range of loading rates. To address the lack of data in the impact strain rate range, the tensile mechanical behavior of PEEK is investigated at room temperature over a large range of strain rates (from 0.001 to 1000/s). The macroscopic volume change is studied under uniaxial tension using digital image correlation (DIC) method, showing a significant dilatation that reaches 16% at a logarithmic axial strain of 40%. The true stress-strain behavior is therefore established based on the measured volume change. Elsewhere, the yield stress shows a significant sensitivity to strain rate. Besides, a new constitutive equation is proposed to take into account the increase in strain rate sensitivity at high strain rates. It assumes an apparent activation volume which decreases as the strain rate increases. The new constitutive equation gives similar results when compared to the Ree-Eyring equation. However, only three material constants are to be identified and are physically interpreted.


1999 ◽  
Vol 121 (3) ◽  
pp. 179-185 ◽  
Author(s):  
X. Q. Shi ◽  
W. Zhou ◽  
H. L. J. Pang ◽  
Z. P. Wang

In this study, tensile tests of 63Sn/37Pb solder were carried out at various strain rates from 10−5 s−1 to 10−1 s−1 over a wide temperature range from −40°C to 125°C to study the effect of strain rate and testing temperature on the mechanical properties in a systematic manner. Based on these experimental data, a set of empirical formulae was derived by a statistical method to describe the effect of temperature and strain rate in a quantitative manner and explain the variation in the mechanical properties published in other reports. It is concluded that the empirical formulae can be used to characterize the mechanical properties of 63Sn/37Pb over a wide range of temperatures and strain rates.


2010 ◽  
Vol 44-47 ◽  
pp. 2336-2340
Author(s):  
Xi Cheng Huang ◽  
Wen Jun Hu ◽  
Yi Xia Yan ◽  
Ruo Ze Xie ◽  
Fang Ju Zhang ◽  
...  

In this work the static and dynamic properties of vanadium alloy V-5Cr-5Ti over a wide range of temperature from 20 to 1000 degree at strain rates ranged from 10-4/s~103/s were studied experimentally under uniaxial quasi-static tension with MTS universal testing machine, uniaxial dynamic compression and tension with split Hopkinson bar system with temperature control. The stress-strain curves of V-5Cr-5Ti at various temperatures and various strain rates were obtained. Experimental data show that V-5Cr-5Ti behaves strain-rate sensitive and temperature dependent, for instance the material parameters yield stress, tensile strength and failure strain. And fracture mode of the material is also dependent on strain-rate and temperature. Based on experimental data the temperature-rate-dependent constitutive relations were established in the form of Johnson-Cook and Cowper-Symonds models which are widely used in numerical simulation of dynamic processes of structures under impact loading. The material microstructures and failure modes were analyzed using optical microscope, TEM etc, and results shows that the yield stress and strength are increased with strain rate. The brittle-ductile transition strain-rate is from 101/s to102/s.


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