Performance Stability of Recycle Amine-Free Water-Soluble Coolant in Long Term Operation

2014 ◽  
Vol 625 ◽  
pp. 530-535
Author(s):  
Kenji Yamaguchi ◽  
Yasuo Kondo ◽  
Satoshi Sakamoto ◽  
Mitsugu Yamaguchi ◽  
Ryoichi Nakazawa
Keyword(s):  
Environmental Effect ◽  
Free Water ◽  
Water Soluble ◽  
Water Recovery ◽  
Machining Processes ◽  
Cooling Performance ◽  
Recycling System ◽  
Term Operation ◽  
The Stability

Recently, the concern for the environment has been increasing rapidly. In machining processes, the treatment of water-soluble coolants waste has caused environmental problems. Water-soluble coolants contain surfactants, preservatives, and corrosion inhibitors for maintaining the stability and performance of the coolants. To reduce the management cost and environmental effect of water-soluble coolants, the authors have been studying a recycling system for water-soluble coolants. In the recycling system, oil-free recycle water is isolated from the coolant waste and reused as a diluent of the new coolant. The authors have been developing different types of water recovery methods for the recycling system, and the recovered water from the coolant waste has potential as a diluent for a new coolant. In this report, we focused on the amine (alkanolamine) -free water-soluble coolant. Some amine-free water-soluble coolants have been developed and are commercially available. A reduction in the environmental effect in the waste treatment of coolants is expected with amine-free coolants. We have demonstrated that the amine-free water-soluble coolant has equal or better cooling and lubricating performance compared with the conventional amine-containing coolant. In addition, the amine-free coolant shows good recyclability for the recycling system. The processing time of the recycling treatment of the amine-free coolant has been decreased by half with our recycling process compared with the conventional amine-containing coolant. In this report, we examined the stability, cooling performance and lubricating performance of the recycle amine-free water-soluble coolant in long term operation. The recycle amine-free water-soluble coolant is operated in a 3-axis machining center for several months. We observed concentration, pH, corrosion inhibition performance, cooling performance, and lubricating performance of the coolant. The results from these experiments show the amine-free water-soluble coolant has the advantage to use in the recycling system for water-soluble coolant.

Property and Recyclability Change of Corrosion-Inhibition-Improved Amine-Free Water-Soluble Cutting Fluid with Repeated Recycling

2017 ◽  
Vol 749 ◽  
pp. 65-69
Author(s):  
Kenji Yamaguchi ◽  
Kazuo Ogawa ◽  
Tsuyoshi Fujita ◽  
Yasuo Kondo ◽  
Satoshi Sakamoto ◽  
...  
Keyword(s):  
Corrosion Inhibition ◽  
Metal Cutting ◽  
Free Water ◽  
Water Soluble ◽  
Cutting Fluid ◽  
Water Recovery ◽  
Recycled Water ◽  
Recycling System ◽  
Inhibition Performance ◽  
Cooling And Lubrication

Cutting fluid is commonly used during metal cutting process for cooling and lubrication. Fluid types are generally classified into mineral or fatty oils and water miscible oils. In Japan, the former is called water-insoluble coolants, and the latter is called water-soluble coolants. Water-insoluble coolants are specified as dangerous material by the Japanese law due to its flammability. Therefore, the water-insoluble coolants are not appropriate for unmanned operation of machine tools. Therefore, the usage rate of water-soluble coolants is increasing. Water soluble coolants are diluted with a water by several ten times. The waste management of the water-soluble coolant become important for environment-conscious green manufacturing. We have been developing a recycling system for water-soluble coolants. In the recycle system, water is extracted from the waste coolant and the water is then reutilized as a diluent of a new coolant. We have developed various types of chemical or bio-chemical water recovery methods for recycling systems. We found a commercially available amine-free water-soluble coolant is suitable for the recycling system. The processing time, processing cost, and the biochemical and chemical oxygen demand of the extracted water are improved by the amine-free water soluble coolant compared with a conventional amine-containing coolant. However, its corrosion inhibition performance was poor in general machining applications. Our cooperative company developed a prototype of a corrosion-inhibition-improved amine-free water-soluble cutting coolant. The prototype coolant showed a good stability and cooling and lubricating performances, and its recyclability was as good as that of conventional amine-free coolants. In this study, we focused on repeated recycling of the prototype coolant. We repeatedly applied the water recycling process to the recycled coolant. The recyclability of the prototype coolant was not affected by repeated recycling; however, process residues increased with the number of recycles, and a deterioration was noticed in the corrosion-inhibition performance of the coolant diluted with recycled water.

Recyclability and Performance Stability of Corrosion Inhibition Improved Amine-Free Water-Soluble Cutting Coolant

2016 ◽  
Vol 1136 ◽  
pp. 104-109 ◽  
Author(s):  
Kenji Yamaguchi ◽  
Tsuyoshi Fujita ◽  
Yasuo Kondo ◽  
Satoshi Sakamoto ◽  
Subaru Tsukano ◽  
...  
Keyword(s):  
Corrosion Inhibition ◽  
Waste Treatment ◽  
Free Water ◽  
Water Soluble ◽  
Environmental Load ◽  
Machining Processes ◽  
Recycling System ◽  
Treatment Processes ◽  
And Performance ◽  
Inhibition Performance

The concern for environmental problems has been increasing rapidly in recent years. Water-soluble coolants are widely used in machining processes. To reduce management costs and the environmental load of water-soluble coolants, the authors studied a recycling system for water-soluble coolants. With this recycling system, water is extracted from a waste coolant by chemical or biochemical treatment; the recovered water is re-utilized as a diluent for a new coolant. Coolant recyclability depends on the coolant type. Most water-soluble coolants contain alkanolamines for corrosion inhibition and maintenance of putrefaction prevention. However, alkanolamines are difficult to eliminate from water-soluble coolants by chemical and physical waste treatment processes. Some amine-free, water-soluble coolants have been developed and are commercially available. The reduction of environmental load in the treatment of waste coolants is anticipated for amine-free coolants. We applied the recycling process to a commercially available amine-free, water-soluble coolant. The amine-free coolant showed good recyclability and lubricating performance. However, the corrosion inhibition performance of the coolant was inadequate for use in general machining. Recently, our cooperative company developed a prototype amine-free, water-soluble coolant with improved corrosion inhibition. In this study, we experimentally examined the recyclability and performance stability of this newly developed coolant. The experimental results showed that the new amine-free coolant has good corrosion inhibition equivalent to conventional amine-containing coolants. In addition, the recyclability, stability, and cooling and lubricating performance of the coolant are equal to conventional amine-free coolants. The amine-free, water-soluble coolant with improved corrosion inhibition has the advantage that it can be used in the recycling system for water-soluble coolants.

Detection method for stability of microcontroller accessories based on biosensor

2021 ◽  
pp. 1-14
Author(s):  
Yan Ren ◽  
Jiayong Liu
Keyword(s):  
Process Design ◽  
Detection Method ◽  
Detection Accuracy ◽  
Stability Testing ◽  
Term Operation ◽  
Existing Problems ◽  
Testing Method ◽  
And Performance ◽  
The Stability

In order to solve the problem of poor accuracy of traditional microcontroller attachment stability testing method, a microcontroller attachment stability testing method based on biosensor was designed to solve the existing problems. The reliability test index of the microcontroller is established, then the interference of the microcontroller accessory is detected and responded, and the interference detection signal of the microcontroller accessory is selected. The process design of stability detection of microcontroller accessories based on biosensor is completed. The experimental results show that the stability detection method based on biosensor designed in this paper can ensure the stability detection accuracy of microcontroller accessories above 80%, which is more accurate than traditional methods. It can be used to evaluate the stability, reliability and performance of microcontroller accessories in long-term operation.

scholarly journals Rail Track with Rail Compression

2021 ◽  
Vol 20 (3) ◽  
pp. 234-242
Author(s):  
V. N. Sukhodoev
Keyword(s):  
Effective Property ◽  
Operating Conditions ◽  
Design Parameters ◽  
Labor Costs ◽  
Term Operation ◽  
Rail Track ◽  
Loading And Unloading ◽  
The Stability ◽  
The Cost

The problem of damping the noise on the track, arising from the movement of the train, is solved sufficiently but it is simple, if the rail with spacers is laid inside the longitudinally located band sleeper-mechanism. The result is a layered rail thread, consisting of belts: a rail tape with elastic spacers on three sides, a tie-mechanism tape and a ballast layer. The unity of the layers is carried out due to their own mass. This is the static track without external load. Rail compression is an effective property of rail tracks. It is formed in the sleeper mechanism under the influence of vertical forces with displacements and their horizontal derivatives. When loading the track, the compression is carried out repeatedly with subsequent unloading.n this case, each previous changes in the conditions in work of the track are taken into account in the subsequent cycle of loading and unloading. A rail track with a rail compression is a kind of self-adapting linear system, which is necessary with frequent changes in load and operating conditions for silent performance of a functional purpose. The specificity of this path is that the movement of the wheel creates rail vibration and noise, which are immediately damped by compression with damping. The balance between the occurrence of noise and its suppression is achieved by the ratio of the lengths of half-sleeper shoulders as a lever. The condition for the appearance of a shift of the compression forces in the direction from vertical shoulder of the half-sleepers is the unequal settlements of the horizontal shoulder of the L-shaped half-sleepers and its eccentric loading. As a result of the research, the advantages of a rail track with rail compression have been revealed, which is a guarantor of the stability of the design parameters during long-term operation of the track. The cost of a rail track with rail reduction is halved as a result of steel savings, lower labor costs and operational needs.

Targeted filling of silica in Nafion by a modified in situ sol–gel method for enhanced fuel cell performance at elevated temperatures and low humidity

2019 ◽  
Vol 55 (38) ◽  
pp. 5499-5502 ◽  
Author(s):  
Guoxiao Xu ◽  
Shuai Li ◽  
Jing Li ◽  
Zhao Liu ◽  
Ying Li ◽  
...  
Keyword(s):  
Elevated Temperatures ◽  
Sol Gel ◽  
Silica Network ◽  
Fuel Cell Performance ◽  
Term Operation ◽  
Ionic Cluster ◽  
Low Humidity ◽  
The Stability

By facilely utilizing an ionic cluster as a nano-reactor, a silica network can be targeted filled in Nafion to increase the PEMFC performance at elevated temperatures and low humidity. Moreover, the stability of Nafion can be improved for the long-term operation of PEMFC under harsh conditions.

scholarly journals Effect of Additives Ag and Rare‐Earth Elements Y and Sc on the Properties of Hydrogen Sensors Based on Thin SnO2 Films during Long‐Term Testing

Coatings ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 423 ◽  
Author(s):  
Maksimova ◽  
Almaev ◽  
Sevastyanov ◽  
Potekaev ◽  
Chernikov ◽  
...  
Keyword(s):  
Tin Dioxide ◽  
Oxygen Adsorption ◽  
Hydrogen Sensors ◽  
Band Bending ◽  
Term Operation ◽  
Adsorption Sites ◽  
Effect Of Additives ◽  
Clean Air ◽  
The Stability

The paper presents the results of an investigation of the nanostructure, elements, and phase composition of thin (100–140 nm) tin dioxide films obtained via magnetron sputtering and containing Ag, Y, Sc, Ag + Y, and Ag + Sc additives in the volume. Electrical and gas‐sensitive characteristics of hydrogen sensors based on these films with dispersed Pt/Pd layers deposited on the surface were studied. The additives had a significant effect on the nanostructure of the films, the density of oxygen adsorption sites on the surface of tin dioxide, the band bending at the grain boundaries of tin dioxide, the resistance values in pure air, and the responses to hydrogen in the concentration range of 50–2000 ppm. During the long‐term tests of most of the samples studied, there was an increase in the resistance of the sensors in clean air and in the response to hydrogen. It has been established that the joint introduction of Ag + Y into the volume of films prevents the increase in the resistance and response. For these sensors based on thin films of Pt/Pd/SnO2:Sb, Ag, Y the responses to 100 and 1000 ppm of H2 are 25 and 575, correspondingly, the response time at exposure to 100 and 1000 ppm of H2 are 10 and 90 s, the recovery time at exposure to 100 and 1000 ppm of H2 17 and 125 s. Possible mechanisms of the effect of additives on the properties of sensors and the stability of their parameters during long‐term operation were considered.

scholarly journals Stability Analysis on the Long-Term Operation of the Horizontal Salt Rock Underground Storage

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Chengzhong Zhang ◽  
Qiang Zhang ◽  
Weiwei Li ◽  
Zhanping Song ◽  
Junbao Wang
Keyword(s):  
Underground Storage ◽  
Salt Rock ◽  
Height Ratio ◽  
Design Capacity ◽  
Term Operation ◽  
Operation Process ◽  
The Stability ◽  
Rock Deposit ◽  
Optimal Diameter

The construction of the vertical cavern in the salt dome deposit can meet the requirements of both storage capacity and tightness. However, if the vertical cavern is still used as the design shape of the salt rock underground storage in the layered salt rock deposit, the high design capacity cannot be guaranteed while the tightness is satisfied. In this case, the use of a large-span horizontal cavern as the design shape of the salt rock storage can not only effectively increase the design capacity of the storage, but also solve the problems such as the stability and tightness of the storage during the operation period by improving the structural form and working mode. Based on this, the ellipsoid-shaped horizontal salt rock underground storage is taken as an example, and a single-cavern horizontal salt rock underground storage model with different diameter-to-height ratios is established by using FLAC3D software. The change law of vertical and horizontal displacements, volume loss rate, and plastic zone distribution of salt rock storage changing with the diameter-to-height ratio are studied, and the optimal diameter-to-height ratio is determined. And then the long-term operation process of the double-cavern horizontal salt rock underground storage under the optimal diameter-to-height ratio is simulated, and the optimal pillar width is obtained.

Study on Metabolic System for Water-Soluble Coolant — Machining Performance and Long-Term Stability of Recycled Coolant

2009 ◽  
Vol 407-408 ◽  
pp. 313-316 ◽  
Author(s):  
Kenji Yamaguchi ◽  
Yasuo Kondo ◽  
Satoshi Sakamoto ◽  
Shu Kohira
Keyword(s):  
Tap Water ◽  
Water Soluble ◽  
Environmental Load ◽  
Water Recovery ◽  
Recycled Water ◽  
Machining Performance ◽  
Metabolic System ◽  
Term Stability ◽  
Long Term Stability

To reduce the management cost and environmental load of water-soluble coolant, authors have been studying on a metabolic system for water-soluble coolant. More than 90% of waste water-soluble coolant is composed of water phase. If the oily additives and contaminants can be isolated from the waste coolant, the amount of waste coolant decreases remarkably because the recycled water can be reutilized as a diluent of renewal coolant. Authors has been developed some types of water recovery methods for the metabolic system. To complete the metabolic system for water-soluble coolant, the coolant diluted with recovered water should have the same machining performance and long-term stability as those of coolant diluted with tap water. In this report, we examined the machining performance and ability change of water-soluble coolant diluted with recycled water under operations encountered in machine tool.

scholarly journals High-Performance Ultraviolet Photodetector Based on a Zinc Oxide Nanoparticle@Single-Walled Carbon Nanotube Heterojunction Hybrid Film

Nanomaterials ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 395 ◽  
Author(s):  
Myung-Soo Choi ◽  
Taehyun Park ◽  
Woo-Jae Kim ◽  
Jaehyun Hur
Keyword(s):  
Zinc Oxide ◽  
Aspect Ratio ◽  
Hybrid Film ◽  
Defect Density ◽  
Superior Performance ◽  
Zno Nps ◽  
Transport Pathways ◽  
Term Operation ◽  
The Stability

A hybrid film consisting of zinc oxide nanoparticles (ZnO NPs) and carbon nanotubes (CNTs) is formed on a glass substrate using a simple and swift spin coating process for the use in ultraviolet photodetectors (UV PDs). The incorporation of various types of CNTs into ZnO NPs (ZnO@CNT) enhances the performance of UV PDs with respect to sensitivity, photoresponse, and long-term operation stability when compared with pristine ZnO NP films. In particular, the introduction of single-walled CNTs (SWNTs) exhibits a superior performance when compared with the multiwalled CNTs (MWNTs) because SWNTs can not only facilitate the stability of free electrons generated by the O2 desorption on ZnO under UV irradiation owing to the built-in potential between ZnO and SWNT heterojunctions, but also allow facile and efficient transport pathways for electrons through SWNTs with high aspect ratio and low defect density. Furthermore, among the various SWNTs (arc-discharged (A-SWNT), Hipco (H-SWNT), and CoMoCat (C-SWNT) SWNTs), we demonstrate the ZnO@A-SWNT hybrid film exhibits the best performance because of higher conductivity and aspect ratio in A-SWNTs when compared with those of other types of SWNTs. At the optimized conditions for the ZnO@A-SWNT film (ratio of A-SWNTs and ZnO NPs and electrode distance), ZnO@A-SWNT displays a sensitivity of 4.9 × 103 % with an on/off current ratio of ~104 at the bias of 2 V under the UV wavelength of 365 nm (0.47 mW/cm2). In addition, the stability in long-term operation and photoresponse time are significantly improved by the introduction of A-SWNTs into the ZnO NP film when compared with the bare ZnO NPs film.

Fiberglass: Lateral Loads from Climatic and Temporary Factors

2021 ◽  
Vol 1031 ◽  
pp. 88-96
Author(s):  
Irina V. Zlobina
Keyword(s):  
Electromagnetic Field ◽  
Environmental Factors ◽  
Bending Strength ◽  
Lateral Loads ◽  
Functional Dependencies ◽  
Initial State ◽  
Term Operation ◽  
The Stability ◽  
Control Samples

The influence of modification of fiberglass in the cured state in the microwave electromagnetic field on the value of the limit stresses is significantly manifested when testing samples in the initial state. The increase in limit voltages is on average 7%. Tests of modified samples after exposure in full-scale conditions showed a decrease in the effect with an increase in the exposure time from 6% for exposure of 3 months to 3% for exposure of 8 months. This significantly increases the uniformity of the bending strength values in the batch, which is manifested in a decrease in the coefficient of variation of limit stresses relative to the control samples by 33%. Functional dependencies in the form of 2nd-order polynomials are obtained, which allow predicting the stability of products made of modified fiberglass for long-term operation under the influence of environmental factors with a confidence of up to 98%.

Sign in / Sign up

Export Citation Format

Share Document