Tribological Behaviour of Copper-Graphene Composite Materials

2016 ◽  
Vol 674 ◽  
pp. 219-224 ◽  
Author(s):  
Marcin Chmielewski ◽  
Remigiusz Michalczewski ◽  
Witold Piekoszewski ◽  
Marek Kalbarczyk
Keyword(s):  
Composite Materials ◽  
Volume Fraction ◽  
Copper Matrix ◽  
Optical Microscope ◽  
Wear Behaviour ◽  
Pressing Pressure ◽  
Matrix Composites ◽  
Tribological Behaviour ◽  
Graphene Composite ◽  
Plasma Sintering

In the present study, the influence of the volume fraction of graphene on the tribological properties of copper matrix composites was examined. The composites were obtained by the spark plasma sintering technique in a vacuum. The designed sintering conditions (temperature 950°C, pressing pressure 50 MPa, time 15 min) allowed obtaining almost fully dense materials. The tribological behaviour of copper-graphene composite materials was analysed. The tests were conducted using a CSM Nano Tribometer employing ball-on-plate tribosystem. The friction and wear behaviour of copper-graphene composite materials were investigated. An optical microscope, interferometer, and scanning electron microscope were used to analyse the worn surfaces. In friction zone, the graphene acts as a solid lubricant, which results in the increase in the content in the composites positively influencing the tribological characteristics of the steel- Cu-graphene composite.

Effect of Coating on the Thermal Conductivities of Diamond/Cu Composites Prepared by Spark Plasma Sintering (SPS)

2014 ◽  
Vol 722 ◽  
pp. 25-29 ◽  
Author(s):  
Q.L. Che ◽  
X.K. Chen ◽  
Y.Q. Ji ◽  
Y.W. Li ◽  
L.X. Wang ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Thermal Properties ◽  
Theoretical Prediction ◽  
Volume Fraction ◽  
Interface Reaction ◽  
Copper Matrix ◽  
Bonding Force ◽  
Ti Alloys ◽  
Plasma Sintering ◽  
Spark Plasma

The carbide forming is proposed to improve interfacial bonding between diamond particles and copper-matrix for diamond/copper composites. The volume fraction of diamond and minor titanium are optimized. The microstructures, thermal properties, interface reaction production and its effect of minor titanium on the properties of the composites are investigated. The results show that the bonding force and thermal conductivity of the diamond/Cu-Ti alloys composites is much weaker and lower than that of the coated-diamond/Cu. the thermal conductivity of coated-60 vol. % diamond/Cu composites is 618 W/m K which is 80 % of the theoretical prediction value. The high thermal conductivity has been achieved by forming the titanium carbide at diamond/copper interface to gain a good interface.

A study on tribological behaviour and analysis of ZnO reinforced AA6061 matrix composites fabricated by stir casting route

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sakthi Sadhasivam RM ◽  
Ramanathan K. ◽  
Bhuvaneswari B.V. ◽  
Raja R.
Keyword(s):  
Wear Rate ◽  
Sliding Wear ◽  
Stir Casting ◽  
Industrial Applications ◽  
Wear Behaviour ◽  
Matrix Composites ◽  
Tribological Behaviour ◽  
Content Type ◽  
Zno Particles ◽  
The Matrix

Purpose The most promising replacements for the industrial applications are particle reinforced metal matrix composites because of their good and combined mechanical properties. Currently, the need of matrix materials for industrial applications is widely satisfied by aluminium alloys. The purpose of this paper is to evaluate the tribological behaviour of the zinc oxide (ZnO) particles reinforced AA6061 composites prepared by stir casting route. Design/methodology/approach In this study, AA6061 aluminium alloy matrix reinforced with varying weight percentages (3%, 4.5% and 6%) of ZnO particles, including monolithic AA6061 alloy samples, is cast by the most economical fabrication method, called stir casting. The prepared sample was subjected to X-ray photoelectron spectroscopy (XPS) analysis, experimental density measurement by Archimedian principle and theoretical density by rule of mixture and hardness test to investigate mechanical property. The dry sliding wear behaviour of the composites was investigated using pin-on-disc tribometer with various applied loads of 15 and 20 N, with constant sliding velocity and distance. The wear rate, coefficient of friction (COF) and worn surfaces of the composite specimens and their effects were also investigated in this work. Findings XPS results confirm the homogeneous distribution of ZnO microparticles in the Al matrix. The Vickers hardness result reveals that higher ZnO reinforced (6%) sample have 34.4% higher values of HV than the monolithic aluminium sample. The sliding wear tests similarly show that increasing the weight percentage of ZnO particles leads to a reduced wear rate and COF of 30.01% and 26.32% lower than unreinforced alloy for 15 N and 36.35% and 25% for 20 N applied load. From the worn surface morphological studies, it was evidently noticed that ZnO particles dispersed throughout the matrix and it had strong bonding between the reinforcement and the matrix, which significantly reduced the plastic deformation of the surfaces. Originality/value The uniqueness of this work is to use the reinforcement of ZnO particles with AA6061 matrix and preparing by stir casting route and to study and analyse the physical, hardness and tribological behaviour of the composite materials.

Reuse of polyester-glass laminate waste in polymer composites

2021 ◽  
Vol 2 (107) ◽  
pp. 49-58
Author(s):  
M. Chomiak
Keyword(s):  
Tensile Strength ◽  
Composite Materials ◽  
Impact Strength ◽  
Volume Fraction ◽  
Matrix Composites ◽  
Glass Laminate ◽  
The Sustainable Development ◽  
Processing Properties ◽  
New Generation ◽  
Practical Implications

Purpose: of this paper is to develop a new generation of polymer composite materials that would ensure the use of residual and serious environmental problems of polyester-glass laminate waste. Design/methodology/approach: The glass reinforced polyester waste was ground and added to produce new composites. Thermoplastic - high impact polystyrene was selected for the composite matrix. Composites containing 10, 20, 30% by weight of the filler of polyester-glass laminate powder were made. The process of extrusion and subsequent injection was used to prepare the test samples. The influence of the filler on selected properties of composites was evaluated. The physical properties of the filler as well as the processing properties of the mixture as well as the mechanical properties - impact strength and tensile strength of the obtained composites were investigated. Findings: A decrease in tensile strength and impact strength was observed along with an increase in the amount of filler. Research limitations/implications: It would be interesting to carry out further analyzes, in particular with a higher volume fraction of the filler or with a different composite structure, e.g. using PVC as a matrix. The developed research topic is a good material for the preparation of publications of a practical and scientific nature, especially useful in the research and industrial environment. Practical implications: The shredded glass-polyester waste can be used as a filler of polystyrene, however, the resulting composite could be used to produce parts with slightly less responsible functions such as artificial jewelery or toy elements. Originality/value: Obtained results are a new solution a global waste management solution for glass reinforced polyester waste, which may contribute to the sustainable development of the composite materials industry through the partial utilization of waste composites with a duroplastic matrix.

MICROSTRUCTURE AND PROPERTIES OF SiC PARTICLES REINFORCED COPPER BASED ALLOY COMPOSITE

2013 ◽  
Vol 27 (19) ◽  
pp. 1341025 ◽  
Author(s):  
YU HONG ◽  
XIAOLI CHEN ◽  
WENFANG WANG ◽  
YUCHENG WU
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Electrical Conductivity ◽  
Relative Density ◽  
Volume Fraction ◽  
Copper Matrix ◽  
Matrix Composites ◽  
Wear Properties ◽  
Sic Particles ◽  
Copper Based Alloy

Copper-matrix composites reinforced with SiC particles are prepared by mechanical alloying. The microstructure characteristics, relative density, hardness, tensile strength, electrical conductivity, thermal conductivity and wear properties of the composites are investigated in this paper. The results indicate that the relative density, macro-hardness and mechanical properties of composites are improved by modifying the surface of SiC particles with Cu and Ni . The electrical conductivity and thermal conductivity of composites, however, are not obviously improved. For a given volume fraction of SiC , the Cu / SiC ( Ni ) has higher mechanical properties than Cu / SiC ( Cu ). The wear resistance of the composites are improved by the addition of SiC . The composites with optimized interface have lower wear rate.

Thermo-Physical Properties of Copper Matrix Composites Reinforced with 3D-SiC Network

2010 ◽  
Vol 150-151 ◽  
pp. 144-149
Author(s):  
Hong Wei Xing ◽  
Jin Song Zhang ◽  
Xiao Ming Cao
Keyword(s):  
Thermal Conductivity ◽  
Physical Properties ◽  
Room Temperature ◽  
Volume Fraction ◽  
Copper Matrix ◽  
High Thermal Stability ◽  
Matrix Composites ◽  
Copper Matrix Composites ◽  
Specific Heat Capacities ◽  
Thermo Physical Properties

Copper matrix composites reinforced with 3D-SiC network (15v% and 20v% SiC) were fabricated by squeezing copper alloy into 3D-SiC network preforms. The thermo-physical properties of the copper matrix composites were investigated. The specific heat capacities of the composites were about 0.39~0.50 J•g-1•K-1. The coefficients of thermal expansion (CTEs) of the composites were found to be lower than 6.9×10-6 -1 at Room Temperature. The composites exhibited high thermal stability for 3D-SiC network advent. The thermal conductivity of the composites was in the range of 50~80W•m−1•K−1. The thermo-physical properties of Cu matrix composites had a great relationship with the structures of 3D-SiC network preforms. The thermal conductivity of the composites decreased with an increase in the volume fraction of SiC or the structures of the limbs changing compacted, but the CTEs were not completely according this rule.

The Effect of Al2O3-SiC and B4 Cadditions on Mechanical Properties of Cusnmatrix Composites for Cutting Tools

2013 ◽  
Vol 685 ◽  
pp. 15-18 ◽  
Author(s):  
Kerim Emre Öksüz ◽  
Hanlar Bağirov ◽  
Hasan Yilmaz ◽  
Buket Silahşor ◽  
Vedat Yildirim
Keyword(s):  
Mechanical Properties ◽  
Boron Carbide ◽  
Cutting Tools ◽  
Aluminium Oxide ◽  
Optical Microscope ◽  
Wear Behaviour ◽  
Reinforcement Particle ◽  
Matrix Composites ◽  
Hardness Values ◽  
Structural Aspects

Keywords: Boron Carbide; Silisium Carbide; Composite; Powder Metallurgy. Abstract : In this study, effect of boron carbide (B4C), aluminium oxide (Al2O3) and silisium carbide (SiC) addition on microstructure and mechanical properties of diamond cutting segments was investigated. The effects of reinforcement particle additions on characteristic of CuSn matrix composites have been investigated. For this purpose, Al2O3, SiC and B4C addition quantity was added as 2 wt.%. Samples of segments were processed by cold pressing at 550 MPa, followed by sintering at 850°C/30min. Micro-structural aspects were observed by optical microscope. Density, hardness and wear tests were also performed. Wear behaviour and hardness values of segments changed depending on aluminium oxide, silisium carbide and boron carbide addition. The alloy CuSn– 2 wt.%. B4C presented the best results, available for use in cutting tools.

scholarly journals Mechanical and Tribological Properties of Ti3Al Reinforced Aluminium Matrix Composites

2004 ◽  
Vol 13 (1) ◽  
pp. 096369350401300 ◽  
Author(s):  
D. Busquets-Mataix ◽  
N. Martvnez ◽  
M.D. Salvador ◽  
V. Amigσ
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Powder Metallurgy ◽  
Aluminium Matrix ◽  
Wear Behaviour ◽  
Matrix Composites ◽  
High Tensile Strength ◽  
Tribological Behaviour ◽  
Aluminium Matrix Composites ◽  
Mechanical And Tribological Properties

Mechanical properties and tribological behaviour of AA6061 and AA7015 aluminium matrix composites reinforced with Ti3Al intermetallics have been studied. Processing of the composites consisted of a combination of powder metallurgy and extrusion techniques. High tensile strength was attained on both alloys, although composites did not improve these properties. Also ductility was impaired on composites, but values above 10% were obtained in every case. Regarding friction coefficient, all composites showed a lower value with respect to base alloys, being lower as the amount of reinforcement increased. Wear behaviour of composites was improved.

scholarly journals Study of the Microstructure and Ring Element Segregation Zone of Spray Deposited SiCp/7055Al

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1299 ◽  
Author(s):  
Hao Yang ◽  
Xin-wei She ◽  
Bin-bin Tang ◽  
Chun-mei Li ◽  
Xian-quan Jiang
Keyword(s):  
Volume Fraction ◽  
Spray Deposition ◽  
Optical Microscope ◽  
Matrix Composites ◽  
Pinning Effect ◽  
Sic Particles ◽  
Transmission Electron ◽  
Al Matrix Composites ◽  
Element Enrichment ◽  
Al Matrix

Composites of 7055 aluminum (Al) matrix reinforced with SiC particles were prepared using the spray deposition method. The volume fraction of the phase reinforced with SiC particles was 17%. The effect of the introduction of SiC particles on the deposited microstructure and properties of the composites was studied in order to facilitate the follow-up study. The structure and element enrichment zone of spray-deposited SiCp/7055 Al matrix composites were studied by Optical Microscope (OM), X-ray diffraction (XRD), Scanning Electronic Microscopy (SEM) and Transmission electron microscopy (TEM). The results show that the reinforcement phases of the SiC particles were uniformly distributed on the macro and micro levels, and a few SiC particles were segregated into annular closed regions. C and Si on the surface of SiC particles diffused to the Al matrix. The distribution of the two elements was gradient weakening with SiC particles as the center, and the enrichment zones of Si, Mg and Cu formed in the middle of the closed annular area of a few SiC particles. The enrichment zones were mainly composed of alpha-Al, SiC, Al2CuMg, Al2Cu and MgZn2. AlCu and AlMgCu phase precipitate on the surface of the SiC particles, beside the particle boundary, and had the characteristics of preferred nucleation. They tended to grow at the edges and corners of SiC particles. It was observed that the formation of nanoparticles in the alloy had a pinning effect on dislocations. The different cooling rates of the SiC particles and the Al matrix led to different aluminum liquid particle sizes, ranging from 20 to 150 μm. In the region surrounded by SiC particles, the phenomenon of large particles extruding small particles was widespread. Tearing edges and cracks continued to propagate around the SiC particles, increasing their propagation journey and delaying the fracture of the materials.

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