Button of Hydroxyapatite Composite for Craniotomy Flap Fixation: Fabrication and Mechanical Properties

2020 ◽  
Vol 841 ◽  
pp. 248-253
Author(s):  
Anirut Raksujarit ◽  
Sittiporn Punyanitya
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Bending Strength ◽  
Liquid Phase Sintering ◽  
Bovine Bone ◽  
Outer Plate ◽  
Maximum Value ◽  
Hydroxyapatite Composite ◽  
Flap Fixation ◽  
Powder Compression

This paper deals with the development of button made from a hydroxyapatite (HA) and bioglass composite. The HA powder derived from the bovine bone were added 2.5 and 5 wt% of P2O5-CaO-Na2O-bases glass and subsequently sintered at 1200 - 1350 °C to form the HA ceramics. It was observed that the densest HA ceramic could be achieved for the sample composed of hydroxyapatite with the addition of 5 wt% of bioglass and sintered at 1300°C, resulting in the maximum value of bending strength of about 77 MPa, which ensured the use in load bearing applications of this HA ceramic. The HA and 5 wt% bioglass composite is designed as a button for reattach the bone flap after a craniotomy procedure. Each device is comprised of an inner plate and an outer plate. The fabrication processing was used the powder compression and then sintering at 1300°C for 3 h. The button have fracture toughness (K1C) values of 1.3±0.1 MPa.m1/2 and bending strength of 65.7±3.8 MPa. The liquid phase sintering of this sample contributed to the high mechanical properties that can be use as craniotomy flap fixation.

Preparation and Mechanical Properties of Nanocobalt Coated Al2O3-TiC Composites

2007 ◽  
Vol 334-335 ◽  
pp. 913-916 ◽  
Author(s):  
Yan Sheng Yin ◽  
Shou Gang Chen ◽  
Xue Ting Chang ◽  
Alan Kin Tak Lau
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Liquid Phase ◽  
Fracture Surface ◽  
Bending Strength ◽  
Liquid Phase Sintering ◽  
Sem Images ◽  
Coating Layers ◽  
Cobalt Coating ◽  
Refinement Effect

Al2O3-TiC composites were fabricated by hot-pressing Cobalt coated powders at low temperature through liquid phase sintering. Cobalt coating layers effectively hinder the growth of grain and harmful reaction between Al2O3 and TiC particles, which would improve the mechanical properties of Al2O3-TiC composites. The hardness decreases with the increase of Co content and the bending strength was enhanced to 782MPa owing to the grain refinement effect of Co phase. The fracture toughness, about 9.23 MPa.m1/2, was measured for the composites containing 3wt% Co sintered at 1550°C. SEM images of fracture surface show that the toughening effect should be attributed to the conversion of fracture mode caused by the Co phase.

In Situ Preparation and Mechanical Properties of (ZrB2+ZrC)/Zr3[Al(Si)]4C6 Composites

2014 ◽  
Vol 602-603 ◽  
pp. 438-442
Author(s):  
Lei Yu ◽  
Jian Yang ◽  
Tai Qiu
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Bending Strength ◽  
Coefficient Of Thermal Expansion ◽  
Raw Materials ◽  
Linear Increase ◽  
Fine Grain ◽  
Fine Grain Strengthening ◽  
Uniform Microstructure

Fully dense (ZrB2+ZrC)/Zr3[Al (Si)]4C6 composites with ZrB2 content varying from 0 to 15 vol.% and fixed ZrC content of 10 vol.% were successfully prepared by in situ hot-pressing in Ar atmosphere using ZrH2, Al, Si, C and B4C as raw materials. With the increase of ZrB2 content, both the bending strength and fracture toughness of the composites increase and then decrease. The synergistic action of ZrB2 and ZrC as reinforcements shows significant strengthening and toughing effect to the Zr3[Al (Si)]4C6 matrix. The composite with 10 vol.% ZrB2 shows the optimal mechanical properties: 516 MPa for bending strength and 6.52 MPa·m1/2 for fracture toughness. With the increase of ZrB2 content, the Vickers hardness of the composites shows a near-linear increase from 15.3 GPa to 16.7 GPa. The strengthening and toughening effect can be ascribed to the unique mechanical properties of ZrB2 and ZrC reinforcements, the differences in coefficient of thermal expansion and modulus between them and Zr3[Al (Si)]4C6 matrix, fine grain strengthening and uniform microstructure derived by the in situ synthesis reaction.

Effects of TiN Content on Mechanical Properties and Microstructure of ATN Materials

2013 ◽  
Vol 589-590 ◽  
pp. 590-593 ◽  
Author(s):  
Min Wang ◽  
Jun Zhao
Keyword(s):  
Mechanical Properties ◽  
Mechanical Property ◽  
Fracture Toughness ◽  
Vickers Hardness ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Ceramic Materials ◽  
Hot Press ◽  
Hot Press Sintering ◽  
Tin Content

In order to investigate the effects of TiN content on Al2O3/TiN ceramic material (ATN), the ATN ceramic materials were prepared of TiN content in 30%, 40%, 50%, 60% in the condition of hot press sintering. The sintering temperature is 1700°C, the sintering press is 32MPa, and the holding time are 5min, 10min, 15min. The effects of TiN content on mechanical properties and microstructure of ATN ceramic materials were investigated by analyzing the bending strength, hardness, fracture toughness. The results show that ATN50 has the best mechanical property, its bending strength is 659.41MPa, vickers hardness is 13.79GPa, fracture toughness is 7.06MPa·m1/2. It is indicated that the TiN content has important effect on microstructure and mechanical properties of ATN ceramic materials.

Fabrication of Carbon Nanotube Reinforced Boron Carbide Composite by Hot-Pressing Following Extrusion Molding

2014 ◽  
Vol 616 ◽  
pp. 27-31 ◽  
Author(s):  
Tomohiro Kobayashi ◽  
Katsumi Yoshida ◽  
Toyohiko Yano
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Elastic Modulus ◽  
Carbon Nanotube ◽  
Boron Carbide ◽  
Vickers Hardness ◽  
Hot Pressing ◽  
Bending Strength ◽  
Extrusion Direction ◽  
Sem Observation

The CNT/B4C composite with Al2O3 additive was fabricated by hot-pressing following extrusion molding of a CNT/B4C paste, and mechanical properties of the obtained composite were investigated. Many CNTs in the composite aligned along the extrusion direction from SEM observation. 3-points bending strength of the composite was slightly lower than that of the monolithic B4C. Elastic modulus and Vickers hardness of the composite drastically decreased with CNT addition. Fracture toughness of the composite was higher than that of the monolithic B4C.

scholarly journals Mechanical properties of microwave sintered Si3N4-based ceramics

2002 ◽  
Vol 34 (3) ◽  
pp. 223-229 ◽  
Author(s):  
O.I. Getman ◽  
V.V. Holoptsev ◽  
V.V. Panichkina ◽  
I.V. Plotnikov ◽  
V.K. Soolshenko
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Bending Strength ◽  
Normal Pressure ◽  
Ceramic Materials ◽  
Particle Sizes ◽  
Phase Measurements ◽  
Ceramic Samples ◽  
Mean Size ◽  
The Mean

The mechanical properties and microstructure formation processes in Si3N4+3% AI2O3+5% Y2O3(Yb2O3) ceramic compacts sintered under microwave heating (MWH) and under traditional heating (TH) were investigated. The initial ceramic materials were powder blends of silicon nitride with oxides. The mean powder particle sizes were 0.5-1.0 mim. The content of alfa-phase in the Si3N4 powder was more than 95 %. The samples were sintered at 1800BC in nitrogen at normal pressure, the heating rate in all experiments was 60BC/min. The Vickers hardness (HV), fracture toughness (K1C) and bending strength (on) were determined. The microstructures of fracture surfaces of samples were studied by SEM. Quantitative microstructure analysis was carried out. It was shown that the values of HV and Kic of ceramic samples sintered under MWH at 1800BC rose steadily with the sintering time. This caused an increase in density, which reached maximum as fast as after 30 min of the MWH sintering; the mass loss at that time amounted to 3-4 %. The porosity of sintered samples with an addition of yttria was less than 1 %, that of ytterbia was greater, 2.4 %. For similar values of relative density, the hardness and fracture toughness of ceramic samples produced under MWH were higher as compared with those of samples sintered under TH. The microstructure of samples had the form of elongated grains in a matrix of polyhedral grains of the beta-Si3N4 phase. Measurements showed the mean size of grains in samples produced by MWH to be greater that in samples produced by TH. A larger number of elongated grains were formed. It was concluded that for sintering under MWH of Si3N4-based ceramics the growth of elongated beta-Si3N4 grains and formation of a "reinforced" microstructure were promoted and thereby improved the mechanical properties of such ceramics.

scholarly journals Silicon Nitride-Based Composites with the Addition of CNTs—A Review of Recent Progress, Challenges, and Future Prospects

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2799
Author(s):  
Awais Qadir ◽  
Péter Pinke ◽  
Ján Dusza
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Carbon Nanotube ◽  
Silicon Nitride ◽  
Wear Rate ◽  
Recent Progress ◽  
Bending Strength ◽  
Microstructure Development ◽  
Future Prospects ◽  
Microstructure Characteristics

In this overview, the results published to date concerning the development, processing, microstructure characteristics, and properties of silicon nitride/carbon nanotube (Si3N4 + CNTs) composites are summarized. The influence of the different processing routes on the microstructure development of the Si3N4 + CNTs is discussed. The effects of the CNTs addition on the mechanical properties—hardness, bending strength and fracture toughness—and tribological characteristics—wear rate and coefficient of friction—are summarized. The characteristic defects, fracture origins, toughening and damage mechanisms occurring during the testing are described. The influence of the CNTs’ addition on the thermal and functional properties of the composites is discussed as well. New trends in the development of these composites with significant potential for future applications are outlined.

scholarly journals Microstructure and Mechanical Properties of ZrB2–HfC Ceramics Influenced by HfC Addition

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2046 ◽  
Author(s):  
Yi Jing ◽  
Hongbing Yuan ◽  
Zisheng Lian
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Grain Boundaries ◽  
Sintering Temperature ◽  
Liquid Phase Sintering ◽  
Weak Interface ◽  
Interface Bonding ◽  
Microstructure And Mechanical Properties ◽  
Small Grains

ZrB2–HfC ceramics have been fabricated using the liquid phase sintering technique at a sintering temperature as low as 1750 °C through the addition of Ni. The effects of HfC addition on the microstructure and mechanical properties of ZrB2–based ceramics have been investigated. These ceramics were composed of ZrB2, HfC, Ni, and a small amount of possible (Zr, Hf)B2 solid solution. Small HfC grains were distributed among ZrB2 grain boundaries. These small grains could improve the density of ZrB2–based ceramics and play a pinning role. With HfC content increasing from 10 wt % to 30 wt %, more HfC grains were distributed among ZrB2 grain boundaries, leading to weaker interface bonding among HfC grains; the relative density and Vickers hardness increased, and flexural strength and fracture toughness decreased. The weak interface bonding for 20 and 30 wt % HfC contents was the main cause of the decrease in both flexural strength and fracture toughness.

scholarly journals Bending strength and reliability of porcelains used in all-ceramic dental restorations

Cerâmica ◽  
2018 ◽  
Vol 64 (372) ◽  
pp. 491-497
Author(s):  
A. A. de Almeida Junior ◽  
G. L. Adabo ◽  
B. R. Galvão ◽  
D. Longhini ◽  
B. G. Simba ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Weibull Modulus ◽  
Bending Strength ◽  
Physical And Mechanical Properties ◽  
Weibull Analysis ◽  
Specific Group ◽  
Dental Restorations ◽  
Residual Amorphous Phase ◽  
All Ceramic

Abstract Four dental porcelains for covering zirconia were sintered (fired) at 910-960 °C and characterized, focusing in analyzing reliability, physical and mechanical properties. Samples with relative density close to 99% presented leucite crystallization apart from residual amorphous phase. Hardness between 491±23 and 575±32 HV was different among all ceramics. Fracture toughness between 1.13±0.11 and 1.42±0.25 MPa.m1/2 was statistically different. Bending strength results were not different for three porcelain groups (73±9 to 75±12 MPa), with the exception of one specific group (62±4 MPa). Weibull analysis indicated bending strength between 73 and 75 MPa, Weibull modulus (m) between 5.7 and 7.1, while the ceramic with strength of 60 MPa presented m=13.6. The use of classical theory of fracture mechanics associated to the results of properties obtained in this work indicated the critical failure size in these ceramics lays between 65 and 90 μm and the theoretical fracture energy of porcelains is approximately from 10.5 to 16.3 J/m. It was concluded that the porcelains had different behavior, and it seems that there is no clear relationship among the studied properties.

Pressureless Sintering and Properties Investigation of Silicon Nitride

2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Bending Strength ◽  
Fracture Morphology ◽  
Pressureless Sintering ◽  
Sintering Aids ◽  
Α Phase ◽  
Different Grain Size ◽  
Si3n4 Ceramics

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.

Microstructure and Mechanical Properties of Sintered Fibrous Monolith Cemented Carbide

2013 ◽  
Vol 815 ◽  
pp. 233-239
Author(s):  
Xue Quan Liu ◽  
Cun Guang Ding ◽  
Chang Hai Li ◽  
Yi Li ◽  
Li Xin Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Crack Propagation ◽  
Fracture Energy ◽  
Bending Strength ◽  
Extrusion Process ◽  
Cemented Carbide ◽  
Cemented Carbides ◽  
Microstructure And Mechanical Properties

A fibrous monolith cemented carbide with WC-6Co as cell and WC-20Co as cell boundaries was produced through hot co-extrusion process in this paper. The density, hardness, bending strength and fracture toughness of the fibrous monolith cemented carbide were tested, and the fracture and crack propagation were observed by metalloscope and SEM. The results showed that the bending strength and fracture toughness of the fibrous monolith cemented carbides was remarkably improved 71.91% and 45.7% respectively, while the hardness was slightly decreased 1% compared with WC-6Co composites. It is the reason that the tougher shell WC-20Co with higher bending strength and fracture toughness can absorb more fracture energy, which can slow down and prevent the crack propagating from brittle core WC-6Co.

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