Effect of Addition of Al & Ca and Heat Treatment on the Cast Mg-6Zn Alloy

2013 ◽  
Vol 765 ◽  
pp. 33-37 ◽  
Author(s):  
S.S. Joshi ◽  
M.S. Mohan ◽  
S. Seshan ◽  
S. Kumar ◽  
S. Suwas

In the present investigation, the effect of addition of Al and small amounts of Ca as well as the effect of heat treatment has been investigated on microstructure, tensile properties and corrosion behaviour of Mg-6Zn alloy produced by squeeze casting. The Mg-6Zn-1Al (ZA61) alloy consisted of α-Mg grains and MgZn (β) phase at the grain boundaries with a much higher strength and ductility than pure Mg. The addition of 0.1 and 0.5 wt% Ca to the ZA61 alloy refined the grain size and increased the volume fraction of the grain boundary phase but did not change the nature of the phase. Consequently, strength increased without much reduction in ductility. The increase in Al content of the alloy to 4 wt% (ZA64) changed the grain boundary phase to Al5Mg11Zn4 (Φ) phase, increased its volume fraction and refined the grain size as compared to ZA61 alloy. Consequently, strength increased with a reduction in ductility. On heat treatment of ZA61+0.5Ca and ZA64 alloys, the volume fraction of grain boundary phases decreased, fine precipitates were obtained in the matrix and the grain size increased. Thus, higher strength with a lower ductility was obtained on heat treatment but the ductility of both the alloys was still higher than that of pure Mg. Thus, 130 MPa 0.2%PS, 225 MPa UTS and 4.9% elongation to fracture could be obtained for the squeeze cast ZA64 alloy in the T6 condition, which are very good tensile properties for a cast Mg alloy. Increase in Al content and heat treatment reduced the corrosion resistance and addition of Ca improved it. The highest corrosion rate was observed to be 0.85 mm/year for the ZA64 alloy in the T6 condition.

2011 ◽  
Vol 488-489 ◽  
pp. 521-524
Author(s):  
Aleksandar Davidkov ◽  
Roumen H. Petrov ◽  
Peter De Smet ◽  
Leo Kestens

The bending properties of high strength precipitation-hardening AA6016-type Al alloy thin sheets in pre-aged T4P temper state were studied in this work. Microstructural features like grain boundary particles distribution and volume fraction of the matrix strengthening phases were considered as factors controlling the mechanical properties and the fracture of this grade. Remarkable decrease in ductility, accompanied by severe deterioration of bendability occurred when coarse precipitates were found into the grain boundaries. The in-situ fracture sequence investigations as well as the post-failure surfaces observations indicated that grain boundary ductile fracture mechanisms were involved in the propagation of the cracks during bending. Heat treatment simulations were carried out and the results showed that the precise control of the technological parameters during production of these sheets is the key factor responsible for obtaining an appropriate combination of strength and bendability. Only by providing both, homogeneous distribution of the matrix strengthening phases and a favourable grain boundary structure, the severe and often contradictory requirements for the functional properties of these alloys can be successfully satisfied.


2011 ◽  
Vol 484 ◽  
pp. 52-56
Author(s):  
Katsumi Yoshida ◽  
Yuki Sekimoto ◽  
Keiichi Katayama ◽  
Thanakorn Wasanapiarnpong ◽  
Masamitsu Imai ◽  
...  

Alpha- or beta-Si3N4 powder with larger grain size was uses as starting material, and the effect of heat-treatment on thermal conductivity of Si3N4 ceramics using MgO, Y2O3 and SiO2 as sintering additives was investigated in terms of their microstructure and the amount of grain boundary phase. Most of the components derived from sintering additives existed as glassy phase in sintered Si3N4. After heat-treatment at 1950oC for 8 h, the amount of glassy phase significantly decreased, and then small amount of glassy phase existed in Si3N4 ceramics was crystallized as Y2O3 and Y2Si3N4O3. In the case of Si3N4 ceramics using SN-7 powder, thermal conductivity of heat-treated Si3N4 was around twice of the value of sintered Si3N4, and the thermal conductivity was increased from 41.4 to 87.2 W/m•K due to not only the reduction of grain boundary phase but also the grain growth. In the case of Si3N4 using SN-F1 powder, thermal conductivity of Si3N4 ceramics was also significantly increased from 36.0 to 73.2 W/m•K after heat-treatment. In this case, the reduction of grain boundary phase mainly affected the thermal conductivity of Si3N4 ceramics because the grain size of heat-treated Si3N4 was nearly the same as that of sintered Si3N4. The reduction of grain boundary phase from Si3N4 was effective for the improvement of their thermal conductivity in addition to grain growth of Si3N4.


2018 ◽  
Vol 921 ◽  
pp. 214-221
Author(s):  
Mang Jiang ◽  
Jin Jun Xu

Under single-step and double-step homogenization conditions, the precipitation behavior of Al3Zr dispersoids and its effects on the microstructures and tensile properties of an Al-3.5Cu-1.5Li-0.11Zr alloy were investigated in the current study. It was found that a double-stage homogenization (460 °C/16 h, 520 °C/24 h) enhanced the uniformity of the Al3Zr dispersoids distribution compared with the single-stage homogenized samples. Al3Zr particles which are coherent with the matrix would inhibit the movement of dislocation induced by stress and also the migration of sub-grain boundary and grain boundary induced by thermal activation. The finer particle size and distribution more diffuse of Al3Zr particles reduced recrystallization during hot rolling and solution heat treatment, improving the tensile properties of the as-aged sample.


2016 ◽  
Vol 61 (2) ◽  
pp. 1075-1081
Author(s):  
A. Gryc ◽  
T. Rzychoń

Abstract In the paper the microstructures of WE43 matrix composites reinforced with carbon fibres have been characterised. The influence of reinforcement type and T6 heat treatment (a solution treatment at 525°C for 8 h, a hot water quench and a subsequent ageing treatment at 250°C for 16 h) on microstructure have been evaluated. The light microscope and scanning electron microscope investigations have been carried out. No significant differences in samples reinforced with non-coated textiles have been reported. The substantial changes in sample reinforced with nickel-coated textile have been observed. The segregation of alloying elements to the matrix-reinforcement layer has been identified. The T6 heat treatment caused the appearance of disperse precipitates of β phase, but the process cannot be considered as satisfactory (irregular distribution, low volume fraction, relatively large size).


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 906
Author(s):  
Dong Han ◽  
Yongqing Zhao ◽  
Weidong Zeng

The present study focuses on the effect of 1% Zr addition on the microstructure, tensile properties and superplasticity of a forged SP700 alloy. The results demonstrated that Zr has a significant effect on inhibiting the microstructural segregation and increasing the volume fraction of β-phase in the forged SP700 alloy. After annealing at 820 °C for 1 h and aging at 500 °C for 6 h, the SP700 alloy with 1% Zr showed a completely globular and fine microstructure. The yield strength, ultimate tensile strength and tensile elongation of the alloy with optimized microstructure were 1185 MPa, 1296 MPa and 10%, respectively. The superplastic deformation was performed at 750 °C with an elongation of 1248%. The improvement of tensile properties and superplasticity of the forged SP700 alloy by Zr addition was mainly attributed to the uniform and fine globular microstructures.


2011 ◽  
Vol 214 ◽  
pp. 108-112 ◽  
Author(s):  
Prachya Peasura ◽  
Bovornchok Poopat

The Inconel X-750 indicates good hot corrosion resistance, high stability and strength at high temperatures and for this reason the alloy is used in manufacturing of gas turbine hot components. The objective of this research was study the effect of post weld heat treatment (PWHT) on fusion zone and heat affected zone microstructure and mechanical properties of Inconel X-750 weld. After welding, samples were solutionized at 1500 0C. Various aging temperature and times were studied. The results show that aging temperature and time during PWHT can greatly affect microstructure and hardness in fusion zone and heat affected zone. As high aging temperature was used, the grain size also increased and M23C6 at the grain boundary decreased. This can result in decreased of hardness. Moreover excessive aging temperature can result in increasing MC carbide intensity in parent phase (austenite). It can also be observed that M23C6 at the grain boundary decreased due to high aging temperature. This resulted in decreasing of hardness of weld metal and heat affected zone. Experimental results showed that the aging temperature 705 0C aging time of 24 hours provided smaller grain size, suitable size and intensity of MC carbide resulting in higher hardness both in weld metal and HAZ.


2012 ◽  
Vol 482-484 ◽  
pp. 1384-1389 ◽  
Author(s):  
Ling Gang Meng ◽  
Can Feng Fang ◽  
Peng Peng ◽  
Nai Pu Li ◽  
Qiong Zhu ◽  
...  

Microstructure evolution of Mg-5Gd-2Y-2Zn-0.5Zr alloy during high temperature heat-treatment at 500°C in the time range 10-70h was investigated. The results show that after adding the element Y, the as-cast Mg-5Gd-2Y-2Zn-0.5Zr alloy forms the Mg12Zn(Y,Gd) phase with 18R-LPSO structure at the grain boundary. During heat-treatment at 500°C, the stability of 18R-LPSO structure is weakened by Gd atoms, parts of LPSO phases dissolve gradually into the matrix with time prolonged and a new type Mg(Y,Gd)Zn phase come into being. LPSO phase in the grain boundary can ensure the ultimate tensile strength and elongation of the alloy, and effect of dissevering on the LPSO phase by Mg(Gd,Y)Zn phase results the decrease of UTS and elongation.


2010 ◽  
Vol 97-101 ◽  
pp. 153-157
Author(s):  
Tao Wang ◽  
Hong Zhen Guo ◽  
Jian Hua Zhang ◽  
Ze Kun Yao

The microstructures and room temperature and 600°C tensile properties of Ti-5.8Al-4.0Sn-4.0Zr-0.7Nb -0.4Si-1.5Ta alloy after isothermal forging have been studied. The forging temperature range was from 850°C to 1075°C, and the constant strain rate of 8×10-3/S-1 was adopted. With the increase of forging temperature, the volume fraction of primary α phase decreased and the lamellar α phase became thicker when the temperatures were in range of 850°C -1040°C; The grain size became uneven and the α phase had different forms when the forging temperature was 1040°C and 1075°C respectively; The tensile strength was not sensitive to the temperature and the most difference was within 20MPa. Tensile strength and yield strength attained to the maximum when temperature was 1020°C; the ductility decreased with the increase of forging temperature, and this trend became more obvious if forging temperature was above the β-transus temperature.


2022 ◽  
Vol 905 ◽  
pp. 51-55
Author(s):  
Li Wang ◽  
Ya Ya Zheng ◽  
Shi Hu Hu

The effects of two-stage aging on the microstructures, tensile properties and intergranular corrosion (IGC) sensitivity of Al-Mg-Si alloys were studied by tensile testing and IGC experiments and transmission electron microscope (TEM). The results show that the two-stage aging (180°C, 2h+160°C, 120h) can reduce the IGC sensitivity without decrease the tensile properties. The grain is distributed with high-density β′′ phases, and the grain boundary phases are spherical and intermittently distributed. The formation of the microstructure characteristic is due to the lower re-aging temperature, which results in a decline differences in the diffusion rate between the matrix and grain boundaries. As a result, the pre-precipitated phase can maintain a better strengthening effects due to the slower growth rate. The pre-precipitated phase of the grain boundary presents a spherical and intermittent distribution due to the fast coarsening speed.


2020 ◽  
Vol 986 ◽  
pp. 33-40
Author(s):  
Mohammed Kasim Mohsun

For a unique microstructure creation, thermo-hydrogen treatment (THT), using hydrogen as a temporary alloying element within the heat treatment, is applied. This advanced heat treatment requires reliable data about the hydrogen diffusion coefficient (DH) for understanding diffusion kinetics and its effect on the mechanical behavior of the resulted phases. In this research, three different homogeneous microstructures were established for the investigation using different homogenization parameters. After that, the concentration of hydrogen, charged in the half-length of thin titanium rods via electrochemical hydrogenation, is specified. Then, a diffusion annealing heat treatment was carried out at different temperatures, leading to hydrogen diffusion in the hydrogenated specimens. Furthermore, DH was systematically determined using two methods including the explicit finite difference method (EFDM) and Matano technique (MT). For this purpose, Abaqus software was employed for modeling the hydrogen gradient established in the specimens. Additionally, scanning electron microscopy (SEM) was used for the microstructure examination in order to specify the influence of different hydrogen concentrations on the hydrogenated specimens. The experimental outcomes reveal a substantial effect of the β phase stability and grains sizes of the β and α phases on the hydrogen diffusion. Correspondingly, the results confirm that DH was independent of the hydrogen concentration, and obeys an Arrhenius-type temperature dependence. Furthermore, hydrogen diffusion in the α+β titanium alloys Ti-6Al-4V was slower in comparison to the hydrogen diffusion in the metastable β titanium alloys Ti-10V-2Fe-3Al. In conclusion, it was observed that DH is influenced by the previously performed heat treatments that determine the resulted microstructure types, and a slight influence of the volume fraction of the α phase on DH was observed as well.


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