The Impact of Hardened Steel Milling Surface Structure on Mould Service Load

2014 ◽  
Vol 800-801 ◽  
pp. 342-347
Author(s):  
Min Li Zheng ◽  
Jin Hui Xu ◽  
Wei Zhang ◽  
Zhao Xing Zhang ◽  
Tong Wu
Keyword(s):  
Hardened Steel ◽  
Surface Load ◽  
Surface Geometry ◽  
Surface Loading ◽  
Machined Surface ◽  
Geometry Model ◽  
Geometry Structure ◽  
Mould Surface ◽  
Service Load ◽  
The Impact

Mould surface loading state is one of the most important factors which would affect the mould performance in the course of service. According to the established hardened steel milling surface geometry model, a bending forming numerical simulation of hardened steel milling is conducted, the influence law of service process surface load state is analyzed under machined surface geometry structure which is formed by different milling parameters. The research results show: surface load concentrated area is mainly focusing on mould edge transition and fillet in the course of service; the surface geometry structure has an important influence on the mould service load in the course of service, service load more smaller which is more helpful to improve the mould service performance in the course of service.

Research on High-Speed Cutting of Cr12MoV Hardened Steel - A Review

2020 ◽  
Vol 15 ◽  
Author(s):  
Fei Sun ◽  
Guohe Li ◽  
Qi Zhang ◽  
Meng Liu
Keyword(s):  
High Speed ◽  
Cutting Temperature ◽  
High Hardness ◽  
High Strength ◽  
Hardened Steel ◽  
Parameters Optimization ◽  
Future Research ◽  
High Speed Machining ◽  
Machined Surface ◽  
Stamping Die

: Cr12MoV hardened steel is widely used in the manufacturing of stamping die because of its high strength, high hardness, and good wear resistance. As a kind of mainstream cutting technology, high-speed machining has been applied in the machining of Cr12MoV hardened steel. Based on the review of a large number of literature, the development of high-speed machining of Cr12MoV hardened steel was summarized, including the research status of the saw-tooth chip, cutting force, cutting temperature, tool wear, machined surface quality, and parameters optimization. The problems that exist in the current research were discussed and the directions of future research were pointed out. It can promote the development of high-speed machining of Cr12MoV hardened steel.

scholarly journals A Surface Geometry Model for LiDAR Depth Completion

2021 ◽  
pp. 1-1
Author(s):  
Yiming Zhao ◽  
Lin Bai ◽  
Ziming Zhang ◽  
Xinming Huang
Keyword(s):  
Surface Geometry ◽  
Geometry Model

Distributed-Parameter Modeling for Geometry Control of Manufacturing Processes With Material Deposition

1998 ◽  
Vol 122 (1) ◽  
pp. 71-77 ◽  
Author(s):  
Charalabos Doumanidis ◽  
Eleni Skordeli
Keyword(s):  
Solid Freeform Fabrication ◽  
Surface Topology ◽  
Distributed Parameter ◽  
Surface Geometry ◽  
Mass Source ◽  
Freeform Fabrication ◽  
Geometry Model ◽  
Material Deposition ◽  
Solid Objects ◽  
3D Solid

Recent solid freeform fabrication methods generate 3D solid objects by material deposition in successive layers made of adjacent beads. Besides numerical simulation, this article introduces an analytical model of such material addition, using superposition of unit deposition distributions, composed of elementary spherical primitives consistent with the mass transfer physics. This real-time surface geometry model, with its parameters identified by in-process profile measurements, is used for Smith-prediction of the material shape in the unobservable deposition region. The model offers the basis for a distributed-parameter geometry control scheme to obtain a desired surface topology, by modulating the feed and motion of a moving mass source. The model was experimentally tested on a fused wire deposition welding station, using optical sensing by a scanning laser stripe. Its applications to other rapid prototyping methods are discussed. [S0022-0434(00)02301-7]

Performance assessment of energy efficient and eco-friendly turning of Nimonic C-263: A comparative study on MQL and cryogenic machining

2021 ◽  
pp. 095440542110619
Author(s):  
Prashant S Jadhav ◽  
Chinmaya P Mohanty
Keyword(s):  
Work Environment ◽  
Manufacturing Industry ◽  
Cutting Speed ◽  
Machining Process ◽  
Depth Of Cut ◽  
Work Piece ◽  
Cryogenic Machining ◽  
Machined Surface ◽  
Machining Strategies ◽  
The Impact

Nimonic C-263 is predominantly used in the manufacturing of heat susceptible intricate components in the gas turbine, aircraft, and automotive industries. Owing to its high strength, poor thermal conductivity, the superalloy is difficult to machine and causes rapid tool wear during conventional machining mode. Moreover, the unpleasant machining noise produced during machining severely disrupts the tool engineer’s concentration, thereby denying a precise and environment friendly machining operation. Hence, close dimensional accuracy, superior machined surface quality along with production economy, and pleasant work environment for the tool engineers is the need of an hour of the current manufacturing industry. To counter such issues, the present work attempts to compare and explore the machinability of two of the most popular machining strategies like minimum quantity lubrication (MQL) and cryogenic machining process during turning of Nimonic C-263 work piece in order to achieve an ideal machining environment. The machining characteristics are compared in terms of surface roughness (SR), power consumption (P), machining noise (S), nose wear (NW), and cutting forces (CF) to evaluate the impact of machining variables like cutting speed (Vc), feed (f), and depth of cut (ap) with a detailed parametric study and technical justification. Yet again, an investigation is conducted to compare both the machining strategies in terms of qualitative responses like chip morphology, total machining cost, and carbon emissions. The study revealed that cryogenic machining strategy is adequately proficient over MQL machining to deliver energy proficient and gratifying work environment for the tool engineers by reducing the cost of machining and improving their work efficiency.

Designing with pixels: parametric thinking for patterning dynamic building facades

2019 ◽  
Vol 26 (4) ◽  
pp. 668-688
Author(s):  
Zaki Mallasi
Keyword(s):  
Design Thinking ◽  
Real Life ◽  
Digital Design ◽  
Blue Color ◽  
Practical Application ◽  
Surface Geometry ◽  
Content Type ◽  
Building Facade ◽  
Building Facades ◽  
The Impact

Purpose Advances in digital design tools enable exploration and generation of dynamic building facades. However, some processes are formally prescribed and manually driven to only visualize the design concepts. The purpose of this paper is to present a proactive framework for integrating parametric design thinking, paying particular attention to building facade patterning. Design/methodology/approach This work developed the PatternGen© add-on in Autodesk® Revit which utilizes an analytical image data (AID) overlay approach as a data source to dynamically pattern the building facade. The add-on was used to manipulate the placement rules of curtain panels on facade surface geometry. As means of validating this research model, a real-life design project has been chosen to illustrate the practical application of this approach. Feedback and observations from a short end-user questionnaire assessed qualitatively the facade patterning and panelization approach. Findings The proposed merge (or overlay) of AID images can be used as a parametric thinking method rather than just theory to generate and articulate dynamic facade design. The facade panelization responds to an AID that resembles design-performance data (e.g. solar exposure, interior privacy importance and aesthetics). Originality/value This work identifies a form of parametric thinking defined as the expression of geometrical relationships and its configuration dependent on the AID pixel Red Green Blue color source values. In this type of thinking, it explores the impact of the digital process and parametric thinking utility when driven by an AID overlay. The framework highlighted the practical application of AID pixel approach within a digital process to benefit both designers and computational tools developer on emerging design innovations.

scholarly journals Effects of surface loading on groundwater flow and skeletal deformation

2019 ◽  
Vol 20 (1) ◽  
pp. 287-295
Author(s):  
Qingyang Yu ◽  
Chengbin Wang ◽  
Zhenxue Dai ◽  
Xinglong Ran ◽  
Mohammad Amin Amooie ◽  
...  
Keyword(s):  
Water Column ◽  
Pore Water ◽  
Land Subsidence ◽  
Water Storage ◽  
Column Height ◽  
Surface Load ◽  
Surface Loading ◽  
Water Head ◽  
Storage Rate ◽  
Water Column Height

Abstract This paper proposes a relationship for the physics and mechanics constants of porous media related to water storage rate and ground settlement under a surface load variation condition. This provides the basis for accurate calculation of ground subsidence. Traditional equations for vertical deformation, groundwater flow and land subsidence due to surface loading were developed using Jacob's assumptions. This paper derives a skeletal elastic specific storage rate. The new deformation and flow equations are similar to the traditional ones based on Jacob's assumptions except that the pore-water head in the traditional equations corresponds with the margin between the pore-water head and the water-column height given in the proposed equations representing the surface load. The analysis show that increasing the surface loading leads to land subsidence, rise in pore-water head and decrease in elastic water storage capacity. The maximum subsidence is equivalent to the subsidence triggered by lowering the water head to the equivalent water column height. The maximum rise of the water head is also equal to the equivalent water column height. The maximum water released to a specific volume of porous medium is close to that resulting from reduction in the water head by the equivalent column height.

Study on the cutting performance in machining assembled hardened steel workpiece with torus cutter

2019 ◽  
Vol 234 (4) ◽  
pp. 701-709
Author(s):  
Tao Chen ◽  
Weijie Gao ◽  
Guangyue Wang ◽  
Xianli Liu
Keyword(s):  
Tool Wear ◽  
Cutting Force ◽  
Surface Quality ◽  
Wear Mechanism ◽  
Hardened Steel ◽  
Cutting Performance ◽  
Machining Process ◽  
Machined Surface ◽  
Machined Surface Quality ◽  
Two Sides

Torus cutters are increasingly used in machining high-hardness materials because of high processing efficiency. However, due to the large hardness variation in assembled hardened steel workpiece, the tool wear occurs easily in machining process. This severely affects the machined surface quality. Here, we conduct a research on the tool wear and the machined surface quality in milling assembled hardened steel mold with a torus cutter. The experimental results show the abrasive wear mechanism dominates the initial tool wear stage of the torus cutter. As the tool wear intensifies, the adhesive wear gradually occurs due to the effect of alternating stress and impact load. Thus, the mixing effect of the abrasive and adhesive wears further accelerates tool wear, resulting in occurrence of obvious crater wear band on the rake face and coating tearing area on the flank face. Finally, the cutter is damaged by the fatigue wear mechanism, reducing seriously the cutting performance. With increase of flank wear, moreover, there are increasingly obvious differences in both the surface morphology and the cutting force at the two sides of the joint seam of the assembled hardened steel parts, including larger height difference at the two sides of the joint seam and sudden change of cutting force, as a result, leading to decreasing cutting stability and deteriorating seriously machined surface quality.

The Wear Process Between Normally Impacting Elastic Bodies

1974 ◽  
Vol 96 (4) ◽  
pp. 595-604 ◽  
Author(s):  
P. A. Engel ◽  
R. G. Bayer
Keyword(s):  
Peak Strain ◽  
Impact Wear ◽  
Axially Symmetric ◽  
Surface Geometry ◽  
Normal Impact ◽  
Wear Process ◽  
Surface Fatigue ◽  
Elastic Bodies ◽  
Symmetric Configuration ◽  
The Impact

The wear process between two elastic bodies, repeatedly impacting in an axially symmetric configuration is investigated analytically and experimentally. The mechanism initiating wear is that of surface fatigue, and the paper aims to explain the geometric process of wear formation beyond the “zero wear limit.” In doing so, an engineering, predictive model is sought, whereby the depth of a worn crater is related to the stresses arising during impact and to the number of loading cycles on the specimen. Four major accomplishments are embodied in the paper: (1) the quasi-static analysis of impact on a medium of nonuniform (cratered) surface geometry, (2) a heuristic derivation of the optimum wearpath, (3) derivation of the partial differential equation of normal impact wear, and (4) computation of the impact wear process for two discrete impact wear configurations and comparison of experimental work with the analytical results. The resulting conclusion is that impact wear proceeds at continuously varying curvature until the soft body conforms to the shape of the hard indenter. By equating the hysteretic wear energy with a fraction of the peak strain energy, quantitative wear history predictions are made for discrete geometries, such as a hard sphere impacting against a soft plane. Some experimental results are given between steel and aluminum specimens, confirming the analytical predictions.

The impact of surface loading and dosing scheme on the skin uptake of fragrances

2013 ◽  
Vol 27 (8) ◽  
pp. 2169-2174
Author(s):  
Fabienne Berthaud ◽  
Benjamin Smith ◽  
Mila Boncheva
Keyword(s):  
Surface Loading ◽  
Skin Uptake ◽  
The Impact

Machined Surface Roughness Geometry Model Development on Ultrasonic Vibration Assisted Micromilling with End Mill

2020 ◽  
Vol 846 ◽  
pp. 122-127
Author(s):  
Gandjar Kiswanto ◽  
Yolanda Rudy Johan ◽  
Poly ◽  
Tae Jo Ko
Keyword(s):  
Surface Roughness ◽  
Ultrasonic Vibration ◽  
Cutting Tool ◽  
Model Development ◽  
Cutting Edge ◽  
End Mill ◽  
Machined Surface ◽  
Workpiece Surface ◽  
Geometry Model ◽  
Machined Surface Roughness

Micro products or micro components are commonly used in today’s world. Research around micromanufacture technologies to produce a better product quality has been going on extensively. Ultrasonic vibration assisted micromilling (UVAM) is one of the technologies that can give a better machining qualities over the conventional ones. One of the benefits UVAM can give is reducing the machined surface roughness. The purpose of this paper is to give an idea how vibration assisted micromilling can give a better surface roughness quality. The theoritical surface roughness geometry model is made using MATLAB software. The cutting tool used in the simulation is end mill. There is a feature of the cutting tool called bottom cutting edge angle. This feature will be considered on this paper. The effects of the bottom cutting edge on workpiece machined surface can be looked visually from the simulation. Thus, the effects of cutting process using UVAM on the workpiece surface can be looked as well through the simulation.

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