The Design of Melting Units for Production of Synthetic Fibrous Materials by Vertical Blowing Method from PET Raw Materials

2019 ◽  
Vol 952 ◽  
pp. 216-222
Author(s):  
Vladislav Sviatskii ◽  
Andrea Mudriková ◽  
Radovan Holubek ◽  
Jakub Horník ◽  
Mikhail Sokolov

This paper presents the technology of production of synthetic fibrous materials from PET-raw by vertical blowing method. The formation of fibers from the melt of thermoplastics by vertical blowing method is accompanied by complex and specific phenomena, so creation of new progressive technologies, high-performance machines and units for producing such materials is impossible without process modeling, which can significantly reduce the number of natural tests, cost and development time and choose optimal operating modes. The motion of the molten material in the melting unit of the hydrostatic type is determined from the Poiseuille formula. Also in the article proved that the greatest impact on process productivity is made by the melting unit, exactly by outlet radius and the pressure change of compressed air, acting on the molten material surface. The increase in the height of the molten material column in the main cylindrical chamber of melting unit also leads to increase of process productivity.

2019 ◽  
Vol 27 (1) ◽  
pp. 29-32
Author(s):  
Vladislav Sviatskii ◽  
Pavol Bozek ◽  
Mikhail Sokolov ◽  
Zygmunt Łukaszczyk

AbstractThis paper presents the technology of production of synthetic fibrous materials from PET-row by vertical blowing method. The formation of fibers from the melt of thermoplastics by vertical blowing method is accompanied by complex and specific phenomena, so creation of new progressive technologies, high-performance machines and units for producing such materials is impossible without process modeling, which can significantly reduce the number of natural tests, cost and development time and choose optimal operating modes. The motion of the molten material in the melting unit of the hydrostatic type is determined from the Poiseuille formula. Also in the article proved that the greatest impact on process productivity is made by the melting unit, exactly by outlet radius and the pressure change of compressed air, acting on the molten material surface. The increase in the height of the molten material column in the main cylindrical chamber of melting unit also leads to increase of process productivity.


2018 ◽  
Vol 21 (4) ◽  
pp. 136-140
Author(s):  
Vladislav Sviatskii ◽  
Pavol Božek ◽  
Mikhail Sokolov

Abstract This paper presents the technology of production of synthetic fibrous materials from PET-raw by vertical blowing method. Fibre production by vertical blowing method is accompanied by complex and specific phenomena; therefore, development of new progressive technologies, high-performance machines and units for producing such materials is impossible without process modelling, which can significantly reduce the number of natural tests, cost and designing time and select optimal operating modes. Molten material motion in the melting unit of the hydrostatic type is determined by means of Poiseuille formula. Furthermore, the paper has proven that the melting unit has the greatest impact on process productivity by means of outlet radius and the pressure change of compressed air acting on the molten material surface. Increase in the height of the molten material column in the main cylindrical chamber of melting unit also leads to an increase in process productivity.


2012 ◽  
Vol 730-732 ◽  
pp. 665-670 ◽  
Author(s):  
João Velosa ◽  
Raul Fangueiro ◽  
Nelson Martins ◽  
M. Fernandes ◽  
Filipe Soutinho

Today, the cost, excellence and availability of raw materials are of principal importance. Due to environmental concerns, a very large number of companies are currently developing manufacturing processes using alternative materials for their crop and in search of new markets for the sub-products of their first-line production. Textile industry is an example of the reality that the industry is living these days. With a significant production of waste fibrous materials, textile companies are now looking for applications where waste materials could be an added-value material. Composites reinforced by fibres are being considered for several uses when high performance is essential. The corrosion resistance, potentially high overall durability, light weight, tailor ability and high specific performance attributes enable the use of composite materials in areas in which the use of conventional material might be constrain due to durability, weight or lack of design flexibility. This paper describes the work that is being done at University of Minho concerning the development of waste fibers reinforced composite materials. Different waste fibers reinforced composite materials have been produced varying the density and the variation in ratio of resin and waste fibers. Waste fibers have been collected within some textile companies and processed in order to individualize the fibers and to allow subsequent processing. Composite panels have been produced by compression moulding technique, through the application of heat and pressure. Panel thicknesses of 5 mm using resin aminoplastic for urea-formaldehyde have been produced. Materials thus obtained have been tested in tensile, bending, compression test. The results obtained are presented and discussed.


2020 ◽  
Vol 5 (443) ◽  
pp. 6-13
Author(s):  
Akmalaiuly K., ◽  
◽  
Fayzullayev N., ◽  
◽  
◽  
...  

For the catalytic hydro chlorination of acetylene in the vapor phase based on local raw materials for the Zola-gel technology, we selected an active and high-performance catalyst (ZnCl2)x*(FeCl3)y*(CuCl2)z and also under the influence of various factors (partial pressure, temperature, ratio of reagent properties, contact time, catalyst concentration) the yield and reaction rate were studied with the participation of the selected catalyst. Based on the results obtained, a kinetic equation was proposed that satisfies the reaction, its adequacy is estimated, and a scheme of the reaction mechanism and the basis on the kinetic model are proposed. Because of studying the influence of the mass transfer coefficient on the process productivity and the influence of other factors, the technological parameters of the catalytic flocculants of vinyl chloride and the chloroprene extraction reactor of acetylene were calculated and the main indicators of the compatibility of technological capabilities of environmental and economic factors were substantiated. The successful development of the production of VC from ethylene was associated with the search for a cheaper hydrocarbon feed than acetylene. Analysis of the structure of the cost price of VC obtained by various methods shows that the acetylene method gives the highest cost, with acetylene accounting for about 90%. However, the world hydrocarbon price environment is constantly changing. In the future, it is possible to increase prices for oil and gas raw materials, the convergence of prices for acetylene and ethylene, and the latter may lose its main advantage in this regard.


2019 ◽  
Vol 16 (3) ◽  
pp. 334-351
Author(s):  
A. S. Mavlyanov ◽  
E. K. Sardarbekova

Introduction. The objective of the research is to study the effect of the complex activation of the alumina raw material on the rheological properties of the ceramic mass. In addition, the authors investigate solutions for the application of optimal coagulation structures based on loams and ash together with plastic certificates.Materials and methods. The authors used the local forest like reserves of clay loams at the BashKarasu, ash fields of the Bishkek Central Heating Centre (BTEC) and plasticizer (sodium naphthenate obtained from alkaline chemical production wastes) as fibrous materials. Moreover, the authors defined technological properties of raw materials within standard laboratory methodology in accordance with current GOSTs.Results. The researchers tested plastic durability on variously prepared masses for the choice of optimal structures. The paper demonstrated the plastic durability of complexly activated compounds comparing with non-activated and mechanically activated compounds. The sensitivity coefficient increased the amount of clay loams by mechanically and complexly activated, which predetermined the possibility of intensifying the process of drying samples based on complexly activated masses.Discussion and conclusions. However, mechanical activation of clay material reduces the period of relaxation and increases the elasticity coefficient of ceramic masses by 1.8–3.4 times, meanwhile decreases elasticity, viscosity and the conventional power during molding, which generally worsens the molding properties of the masses. Сomplex activation of ash-clay material decreases the period of relaxation and provides an increase in elasticity, plasticity of ceramic masses by 46–47%, reduction in viscosity by 1.5–2 times, conventional power on molding by 37–122% in comparison with MA clay loams. Ceramic masses based on spacecraft alumina raw materials belong to the SMT with improved rheological properties; products based on them pass through the mouthpiece for 5–7 seconds.


2020 ◽  
Vol 6 (1) ◽  
Author(s):  
Johnson K. Murage ◽  
Beatrice K. Amugune ◽  
Peter Njogu ◽  
Stanley Ndwigah

Abstract Background Neglected tropical diseases (NTDs) are a group of communicable diseases which are prevalent in the tropics affecting more than one billion people. Treatment and prevention of these infections is very costly to developing economies. Helminthiases are classified among NTDs. The communities afflicted are poor and have limited access to essential resources for their livelihood. Poor-quality drugs for NTDs may lead to death or prolonged treatment without achieving the desired results. The limited resources used in purchasing poor-quality drugs will therefore be wasted instead of being put to good use. Most of the methods available for the analysis of benzimidazole anthelminthics utilize high-performance liquid chromatography. They are therefore time consuming, require sophisticated and expensive equipment, utilize rare and expensive reagents and solvents, and call for skilled personnel. A simple, rapid, and inexpensive ultraviolet spectrophotometric method of analysis would therefore come in handy especially in the analysis of many samples as occurs during post-authorization market surveillance for quality. Results The suitable solvent for the spectroscopic analysis was established as 0.1 M methanolic HCl. The wavelength of analysis was set at 294 nm. Upon validation, the method was found to have good linearity. The range over which linearity was established was way beyond the 80 to 120% of the working concentration specified by the ICH. The method exhibited good precision. Out of 32 commercial samples analyzed, five (15.6%) did not comply with compendial specifications. Intra-brand batch variation was also observed. Out of three batches of product A002T analyzed, one did not comply with compendial specifications. Conclusion A major limitation in the analysis of benzimidazole anthelminthics is the lack of reliable, simple, rapid, and low-cost methods of analysis with high throughput. The developed method serves to fill this gap. It can be used in the analysis of raw materials and finished products. It can also be used in the establishment of the quality of products prior to registration. The method will prove very useful in post-market surveillance of quality of benzimidazole anthelminthics.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2400
Author(s):  
Leandra P. Santos ◽  
Douglas S. da Silva ◽  
Thais H. Morari ◽  
Fernando Galembeck

Many materials and additives perform well as fire retardants and suppressants, but there is an ever-growing list of unfulfilled demands requiring new developments. This work explores the outstanding dispersant and adhesive performances of cellulose to create a new effective fire-retardant: exfoliated and reassembled graphite (ERG). This is a new 2D polyfunctional material formed by drying aqueous dispersions of graphite and cellulose on wood, canvas, and other lignocellulosic materials, thus producing adherent layers that reduce the damage caused by a flame to the substrates. Visual observation, thermal images and surface temperature measurements reveal fast heat transfer away from the flamed spots, suppressing flare formation. Pinewood coated with ERG underwent standard flame resistance tests in an accredited laboratory, reaching the highest possible class for combustible substrates. The fire-retardant performance of ERG derives from its thermal stability in air and from its ability to transfer heat to the environment, by conduction and radiation. This new material may thus lead a new class of flame-retardant coatings based on a hitherto unexplored mechanism for fire retardation and showing several technical advantages: the precursor dispersions are water-based, the raw materials used are commodities, and the production process can be performed on commonly used equipment with minimal waste.


2021 ◽  
Author(s):  
Junzhen Ren ◽  
Pengqing Bi ◽  
Jianqi Zhang ◽  
Jiao Liu ◽  
Jingwen Wang ◽  
...  

Abstract Developing photovoltaic materials with simple chemical structures and easy synthesis still remains a major challenge in the industrialization process of organic solar cells (OSCs). Herein, an ester substituted poly(thiophene vinylene) derivative, PTVT-T, was designed and synthesized in very few steps by adopting commercially available raw materials. The ester groups on the thiophene units enable PTVT-T to have a planar and stable conformation. Moreover, PTVT-T presents a wide absorption band and strong aggregation effect in solution, which are the key characteristics needed to realize high performance in non-fullerene-acceptor (NFA)-based OSCs. We then prepared OSCs by blending PTVT-T with three representative fullerene- and NF-based acceptors, PC71BM, IT-4F and BTP-eC9. It was found that PTVT-T can work well with all the acceptors, showing great potential to match new emerging NFAs. Particularly, a remarkable power conversion efficiency of 16.20% is achieved in a PTVT-T:BTP-eC9-based device, which is the highest value among the counterparts based on PTV derivatives. This work demonstrates that PTVT-T shows great potential for the future commercialization of OSCs.


Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 427
Author(s):  
Pavlina Mateckova ◽  
Vlastimil Bilek ◽  
Oldrich Sucharda

High-performance concrete (HPC) is subjected to wide attention in current research. Many research tasks are focused on laboratory testing of concrete mechanical properties with specific raw materials, where a mixture is prepared in a relatively small amount in ideal conditions. The wider utilization of HPC is connected, among other things, with its utilization in the construction industry. The paper presents two variants of HPC which were developed by modification of ordinary concrete used by a precast company for pretensioned bridge beams. The presented variants were produced in industrial conditions using common raw materials. Testing and comparison of basic mechanical properties are complemented with specialized tests of the resistance to chloride penetration. Tentative expenses for normal strength concrete (NSC) and HPC are compared. The research program was accomplished with a loading test of model experimental pretensioned beams with a length of 7 m made of ordinarily used concrete and one variant of HPC. The aim of the loading test was to determine the load–deformation diagrams and verify the design code load capacity calculation method. Overall, the article summarizes the possible benefits of using HPC compared to conventional concrete.


2015 ◽  
Vol 1119 ◽  
pp. 752-755
Author(s):  
Chang Zheng Sun ◽  
Zheng Wang

Optimization of mix proportion parameter ,Using ordinary raw materials makes a C80 high performance self-compacting concrete;By joining a homemade perceptual expansion agent, significantly improve the early strength of concrete and effective to solve the high strength of self-compacting concrete caused by gelled material consumption big contraction;Further study on the working performance of high-strength self-compacting concrete, age strength, analysis the influence factors of concrete are discussed.


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