scholarly journals The Ceramic Composition Using Vermiculite

2019 ◽  
Vol 974 ◽  
pp. 392-399
Author(s):  
Irina G. Endzhievskaya ◽  
Nina Vasilovskaya ◽  
Galina P. Baranova ◽  
Oksana Gofman

The possibility of obtaining effective wall materials and technological lightweight products for high-temperature insulation by introducing the expanded vermiculite into the ceramic mass is investigated. Mineralogy of used clays and vermiculites was studied. They are represented by minerals of the same class, and therefore weak adhesion of smooth surfaces of vermiculite grains is compensated by common genetic origin with the matrix of the basic material of the composite. Thermotechnical studies of the process of swelling of vermiculite in a quartz furnace showed that to obtain a relatively high mechanical strength of vermiculite grains, it is necessary to select the maximum temperature and the mode of swelling, so that the planar shape of vermiculite plates remains and there is no pronounced warping. The degree of thermal delamination is influenced by the particle size, the increase of which entails a deterioration in physical and mechanical properties. The introduction of a high percentage of vermiculite additives in the charge allows to obtain lightweight thermal insulation products.

2015 ◽  
Vol 1112 ◽  
pp. 519-523 ◽  
Author(s):  
Jarot Raharjo ◽  
Sri Rahayu ◽  
Tika Mustika ◽  
Masmui ◽  
Dwi Budiyanto

Observation on the effect of adding titanium oxide (TiO2) and magnesium oxide (MgO) on the sintering of α-alumina (Al2O3) has been performed. In this study, technical alumina used as basic material in which the sample is formed by the pressureless sintering/cold press and sintered at 1500°C which is lower than alumina sintering temperature at 1700°C. Elemental analysis, observation of microstructure, hardness, fracture toughness and density measurements were carried out to determine the physical and mechanical properties of alumina. The results indicate a change in the microstructure where the content of the platelet structure are much more than the equilateral structure. At sintering temperature of 1500°C, neck growth occurs at ceramics grain, supported by the results of the density test which indicate perfect compaction has occurred in this process.


2016 ◽  
Vol 25 (5-6) ◽  
pp. 165-169
Author(s):  
C. Rajaravi ◽  
P.R. Lakshminarayanan

AbstractThe paper describes a different condition of pouring temperature by sand and permanent mould to produce A356-6 wt% TiB2 metal matrix composites by in-situ method salt metal reaction route. The observation of SEM micrographs shows particle distribution of the TiB2 and it appears in hexagonal shape in Al matrix. The results of X-ray diffraction (XRD) analysis confirmed the formation of those TiB2 particulates and the results showed TiB2 particles are homogeneously dispersed throughout the matrix metal. Subsequent structure-property evaluation studies indicated sub-micron size reinforcement of in-situ formed TiB2 particles with improved physical and mechanical properties as compared to sand and permanent mould of Al-TiB2 composites. From, the permanent mould Al-TiB2 composite has an advantage of increase the properties over sand mould Al-TiB2 composite.


2020 ◽  
Vol 2020 (2) ◽  
pp. 64-69
Author(s):  
I Khaidarov ◽  
◽  
R Ismailov

This article presents studies of fire resistance in the treatment of expanded vermiculite, which depends on the size of the dispersed particles and the orientation of the granules, their moisture and temperature. It has been studied that one of the interesting and important in practice properties of vermiculite is its ability to swell and turn into a lightweight effective material for imparting fire resistance. The properties and compositions of vermiculite from the Tebinbulak deposit are studied, from which a flame-retardant suspension is prepared for processing textile materials based on vermiculite dissolved in orthophosphoric acid and alkali in an aqueous medium. When modifying materials with developed flame-retardant suspensions, it is possible to obtain fire-resistant textile materials that meet the requirements of GOST for fire resistance, smoke generation and other physical and mechanical properties.


2013 ◽  
Vol 212 ◽  
pp. 59-62 ◽  
Author(s):  
Jerzy Myalski ◽  
Jakub Wieczorek ◽  
Adam Płachta

The change of matrix and usage of the aluminum alloys designed for the metal forming in making the composite suspension allows to extend the processing possibility of this type of materials. The possibility of the metal forming of the composites obtained by mechanical mixing will extend the range of composite materials usage. Applying of the metal forming e.g. matrix forging, embossing, pressing or rolling, will allow to remove the incoherence of the structure created while casting and removing casting failures. In order to avoid the appearance of the casting failures the homogenization conditions need to be changed. Inserting the particles into the matrix influences on the shortening of the composite solidification. The type of the applied particles influenced the sedimentation process and reinforcement agglomeration in the structure of the composite. Opposite to the composites reinforced with one-phase particles applying the fasess mixture (glassy carbon and silicon carbide) triggered significant limitation in the segregation process while casting solidification. Inserting the particles into the AW-AlCu2SiMn matrix lowers the mechanical properties tension and impact value strength. The most beneficial mechanical properties were gained in case of heterofasess composites reinforced with the particle mixture of SiC and glass carbon. The chemical composition of the matrix material (AW-AlCu2SiMn) allows to increase additionally mechanical characteristics by the precipitation hardening reached through heat casting forming.


2021 ◽  
pp. 36-45
Author(s):  
E.I. Krasnov ◽  
◽  
V.M. Serpova ◽  
L.G. Khodykin ◽  
A.V. Gololobov ◽  
...  

Presents a literature review in the field of methods for strengthening titanium and its alloys by introducing various refractory particles into the matrix. The main problematic issues related to the chemical nature of refractory particles and titanium alloys that arise during hardening are briefly described. The main structural, physical and mechanical properties and morphology of such metal composite materials are described. The dependence of the influence of various refractory particles and their amount, as well as the effect of heat treatment on the physical and mechanical properties of microns based on titanium alloys, is presented.


2017 ◽  
Vol 751 ◽  
pp. 521-526 ◽  
Author(s):  
Jiraphorn Mahawan ◽  
Somchai Maneewan ◽  
Tanapon Patanin ◽  
Atthakorn Thongtha

This research concentrates to the effect of changing sand proportion on the physical, mechanical and thermal properties of building wall materials (Cellular lightweight concrete). The density, water absorption and compressive strength of the 7.0 cm x 7.0 cm x 7.0 cm concrete sample were studied. It was found that there are an increase of density and a reduction of water absorption with an increase of sand content. The higher compressive strength can be confirmed by higher density and lower water absorption. The physical and mechanical properties of lightweight concrete conditions conformed to the Thai Industrial Standard 2601-2013. The phases of CaCO3 and calcium silicate hydrate (C-S-H) in the material indicate an important factor in thermal insulating performance.


Author(s):  
Atoyebi Olumoyewa Dotun ◽  
Adeolu Adesoji Adediran ◽  
Adisa Cephas Oluwatimilehin

The current work reports on the fabrication of composite matrix from saw dust (SD) and recycled polyethylene terephthalate (PET) at different weight ratio by flat-pressed method. Wood plastic composites (WPCs) were made with a thickness of 15 mm after mixing the saw dust and PET followed by a three phase press cycle. Physical properties (Density, Water Absorption (WA) and Thickness Swelling (TS)) and Mechanical properties (Modulus of Elasticity (MOE) and Modulus of Rupture (MOR)) were determined base on the mixing ratios according to the standard. WA and TS were measured after 2 h and 24 h of immersion in water. The results showed that as the density increased, the SD content decreased from 90 % to 50 % into the matrix. However, WA and TS decreases when the PET content increased in the matrix. Remarkably, the MOE and MOR attained a maximum point at 964.199 N/mm2and 9.03 N/mm2respectively in 50 % SD content. In comparism with standard, boards D and E can be classified as medium density boards while A, B and C are low density boards. The results indicated that the fabrication of WPCs from sawdust and PET would technically be feasible for indoor uses in building due to favorable physical properties exhibited. The mechanical properties response showed that it cannot be used for structural or load bearing application.


2006 ◽  
Vol 15-17 ◽  
pp. 357-362 ◽  
Author(s):  
Caroline Mary ◽  
Mohammad Jahazi

Linear Friction Welding (LFW) of IN-718 Superalloy was investigated under several processing conditions. The influence of process parameters such as frequency (60Hz to 100Hz), amplitude (2mm to 3mm) and frictional pressure (50MPa to 110MPa) on the microstructure and mechanical properties of welded specimens was determined. Optical and scanning electron microscopy, and micro-hardness testing were used to characterize the welded areas as well as the Thermo-Mechanically Affected Zones (TMAZ). In-situ thermocouple measurements were performed to follow temperature evolution in the specimens during the different phases of the LFW process. The analysis of the results indicated that for some specific conditions (f=80Hz, a=2mm and P=70MPa) a maximum temperature of 1200°C was attained during the last stage of the welding process, the burn-off phase. This temperature, very close to the alloy melting range, would be sufficient to cause partial liquation in this zone. Microscopic examinations revealed the presence of oxide particles aligned around the weld interface. Their concentration and distribution, varying with process parameters, affect the weld integrity. The TMAZ characterised by a global loss of strength (from 334HV to 250HV) is associated with temperatures exceeding 800°C and causing γ’ and γ’’ reversion. A narrow band of the TMAZ, exposed to high strains and temperatures, showed evidences of dynamic recovery and recrystallization (up to 67% of reduction in the matrix grain size). Visual and microscopic examination of the flash layer, revealed two distinct zones. Microstructure evolution and microhardness variations were associated to process parameters and the optimum conditions for obtaining defect free weldments were determined.


Author(s):  
M. A. Salem ◽  
I. G. El-Batanony ◽  
M. Ghanem ◽  
Mohamed Ibrahim Abd ElAal

Different Al-SiC metal matrix composites (MMCs) with a different matrix, reinforcement sizes, and volume fractions were fabricated using ball milling (BM) and powder metallurgy (PM) techniques. Al and Al-SiC composites with different volume fractions were milled for 120 h. Then, the Al and Al-SiC composites were pressed under 125 MPa and finally sintered at 450 °C. Moreover, microsize and combination between micro and nano sizes Al-SiC samples were prepared by the same way. The effect of the Al matrix, SiC reinforcement sizes and the SiC volume fraction on the microstructure evolution, physical and mechanical properties of the produced composites was investigated. The BM and powder metallurgy techniques followed by sintering produce fully dense Al-SiC composite samples with different matrix and reinforcement sizes. The SiC particle size was observed to have a higher effect on the thermal conductivity, electrical resistivity, and microhardness of the produced composites than that of the SiC volume fraction. The decreasing of the Al and SiC particle sizes and increasing of the SiC volume fraction deteriorate the physical properties. On the other hand, the microhardness was enhanced with the decreasing of the Al, SiC particle sizes and the increasing of the SiC volume fraction.


2017 ◽  
Vol 751 ◽  
pp. 532-537
Author(s):  
Atthakorn Thongtha ◽  
Surirat Ketchaona ◽  
Jutarud Wattana ◽  
Tanapon Patanin

The research in this paper aims to study the physical, mechanical and thermal properties of building wall materials (Cellular lightweight concrete) with various proportions of Portland cement. The research in this paper is separated into two parts, in the first part, the density, water absorption and compressive strength of 7.0 cm x 7.0 cm x 7.0 cm concrete sample was investigated. This study found that the optimal proportion of Portland cement was 15% by weight (this condition showed the highest compressive strength of 3.62 MPa). The physical and mechanical properties of lightweight concrete conformed to the Thai Industrial Standard 2601-2013. In the second step, the thermal properties of the improved lightweight concrete, brick and commercial concrete were compared. It was found that the samples with increasing 15% by weight of Portland cement showed the lowest heat flux that affected to a lower tested room temperature as well.


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