Comparison of Microstructure and Mechanical Properties of Semi-Solid Castings Produced Using Billets Made by EMS and SEED

2014 ◽  
Vol 217-218 ◽  
pp. 332-339 ◽  
Author(s):  
Xiao Kang Liang ◽  
Da Quan Li ◽  
Pascal Côté ◽  
Stephen P. Midson ◽  
Qiang Zhu
Keyword(s):  
Mechanical Properties ◽  
Cross Section ◽  
Dendritic Structure ◽  
Casting Process ◽  
Grain Structure ◽  
High Quality ◽  
Microstructure And Mechanical Properties ◽  
Grain Structures ◽  
Heat Treated ◽  
Semi Solid

The spheroidal grains in billets used for semi-solid casting are generally manufactured by electromagnetic stirring (EMS) during the casting process. This method however, is not economically applicable for small quantities of the thixo billets. Swirled Enthalpy Equilibration Device (SEED) has been developed as a rheocasting process, and the SEED process is of interest for developing new thixo alloys, as well as for optimizing the thixocasting processes for high quality components. The objective of this paper is to compare the microstructure and mechanical properties of aluminum alloy 319s billets and castings produced using EMS and SEED feed materials. The experimental results show that for as-cast billets made from SEED process, a well-developed spheroidal grain structure is distributed throughout the cross-section of the billet, while for as-cast EMS billets, the grain structure is inhomogeneous, i.e., a dendritic structure was present adjacent to the surface of the billet, while a uniform, spheroidal structure was present at the centre. After the thixocasting process, however, the both SEED and EMS billets have well-developed, spheroidal grain structures. Mechanical properties of thixocast and T61 heat treated components are comparable for the both SEED and EMS billets.

Microstructure and Mechanical Properties of Mg-6Zn-1.4Y Alloy Produced by Rheo-Squeeze Casting Process

2016 ◽  
Vol 879 ◽  
pp. 530-535
Author(s):  
Xiao Gang Fang ◽  
Shu Sen Wu ◽  
Shu Lin Lü
Keyword(s):  
Mechanical Properties ◽  
Power Density ◽  
Squeeze Casting ◽  
Casting Process ◽  
Acoustic Power ◽  
Icosahedral Quasicrystal ◽  
Microstructure And Mechanical Properties ◽  
Average Grain Size ◽  
Grain Size And Shape ◽  
Semi Solid

Mg-Zn-Y alloys containing a thermally stable icosahedral quasicrystal phase (I-phase) will have wide application future on condition that primary α-Mg dendrite and the I-phase can be refined during the casting process. In this research, the microstructure and mechanical properties of the rheo-squeeze casting (RSC) Mg-6Zn-1.4Y alloys have been investigated. The Mg alloy melt was exposed to ultrasonic vibration (USV) with different acoustic power densities from 0 W/mL to 9 W/mL, and then the slurry was formed by squeeze casting. The results show that good semi-solid slurry with fine and spherical α-Mg particles could be obtained with the acoustic power density of 6 W/mL, and the average grain size and shape factor of primary α-Mg were 32 μm and 0.76, respectively. Meanwhile the coarse eutectic I-phase (Mg3Zn6Y) was refined obviously and dispersed uniformly. Compared with the samples without USV, the tensile strength and elongation of the RSC casting samples with 6 W/mL acoustic power density were elevated by 10.6% and 55.5%, respectively.

Effect of Sr Addition on Microstructure and Mechanical Properties of Semi-Solid 2024 Al Alloys

2014 ◽  
Vol 496-500 ◽  
pp. 336-339
Author(s):  
Nisachon Khunbanterng ◽  
Sirikul Wisutmethangoon ◽  
Thawatchai Plookphol ◽  
Jessada Wannasin
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Phase Formation ◽  
Al Alloys ◽  
Al Alloy ◽  
Microstructure And Mechanical Properties ◽  
2024 Alloy ◽  
Heat Treated ◽  
Semi Solid

Semi-solid 2024 Al alloys with strontium (Sr) addition of 0.15 wt% and 0.3 wt% were prepared by Gas Induced Semi-Solid (GISS) process. Effect of Sr addition on the microstructure and mechanical properties of the semi-solid 2024 alloy was investigated. It was found that the tensile strength and % elongation of the T6 heat treated alloy with the Sr addition were higher than those without Sr addition owing to the reduction of Mg2Si phase formation. The semi-solid 2024 Al alloy with 0.15%Sr addition obtained the average highest tensile strength of 382 MPa and elongation of 6.45%.

Study of Forming Mechanism of Non-Filling Holes in Blades of Semi-Solid Cast Impellers

2016 ◽  
Vol 256 ◽  
pp. 314-318 ◽  
Author(s):  
Hong Xing Lu ◽  
Qiang Zhu ◽  
You Feng He ◽  
Fan Zhang ◽  
Da Quan Li
Keyword(s):  
Mechanical Properties ◽  
Decisive Role ◽  
Casting Process ◽  
Casting Defects ◽  
High Quality ◽  
Forming Mechanism ◽  
Uniform Microstructure ◽  
One Step ◽  
Semi Solid ◽  
Made In

The semi-solid casting process has a lot of advantages in controlling casting defects. High quality impellers have been produced successfully by the semi-solid process for several years. The semi-solid processed impellers have uniform microstructure and premier mechanical properties, and therefore excellent durability. Further improvement of performance of the impellers is demanded and achieved by increasing curvature and length of blades of impellers. These changes create potential trend of casting defects in blades of impellers, such as non-filling holes. In our recently work, castings were made in different conditions, including two-step plunger velocity and one-step plunger velocity. The experimental results show that the change of plunger velocity played a decisive role in the forming of non-filling holes. Entrapped gas is the direct reason of the non-filling holes. With the increasing of plunger velocity, the area of non-filling holes increased. The non-filling holes in blades could be avoided by eliminating the plunger velocity’s changing during filling blades.

Microstructure and Mechanical Properties of Sn-Zn Alloys by Gas Induce Semi-Solid Casting Process (GISS)

2014 ◽  
Vol 968 ◽  
pp. 12-15
Author(s):  
Thanyaporn Phanwichatkul ◽  
Jessada Wannasin
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
Hardness Test ◽  
Casting Process ◽  
Mold Temperature ◽  
Grain Sizes ◽  
Microstructure And Mechanical Properties ◽  
Semi Solid ◽  
Design Experiments ◽  
Zn Alloys

The study aimed at development of mechanical properties to make a comparison between Sn-50wt%Zn and Sn-50wt%Bi were investigated by properly design experiments, respectively, different mold temperature affecting the particle size of Sn-50wt%Zn, mechanical properties and microstructure were developed by GISS process, hardness test were used to compare both alloys. The results show that mold temperature has an effect on the grain sizes and grain characteristics. Gas Induce Semi-Solid (GISS) caused granular grains to affect the good mechanical properties.

Microstructure and Mechanical Properties of Hypereutectic Al-Si Alloy with 2% Fe Prepared by Semi-Solid Process

2012 ◽  
Vol 192-193 ◽  
pp. 130-135
Author(s):  
Shu Sen Wu ◽  
Chong Lin ◽  
Shu Lin Lü ◽  
Ping An
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Casting Process ◽  
Primary Si ◽  
Microstructure And Mechanical Properties ◽  
Combined Use ◽  
Average Grain Size ◽  
Semi Solid ◽  
3Si2 Phase ◽  
P Addition

The microstructure and mechanical properties of Al-17Si-2Fe-2Cu-1Ni (mass fraction, %) alloys with 0.4% or 0.8% Mn produced by semi-solid casting process were studied. The semi-solid slurry of the alloys was prepared by ultrasonic vibration (USV) process. With USV process, the average grain size of primary Si in the alloys could be refined to 21~24μm, whether with or without P modification. The P addition has no further refinement effect on the primary Si in the case of the combined use of USV with P addition. Without USV, the alloys contain a large amount of long needle-like β-Al5(Fe,Mn)Si phase and plate-like δ-Al4(Fe,Mn)Si2 phase. Besides, the alloy with 0.8% Mn contains a small amount of coarse dendritic α-Al15(Fe,Mn)3Si2 phase. With USV treatment and semi-solid casting process, the Fe-containing compounds in the alloys are refined and exist mainly as δ-Al4(Fe,Mn)Si2 particles with average grain size of about 18μm, and only a small amount of β-Al5(Fe,Mn)Si phase is remained. With USV treatment and without P modification, the ultimate tensile strengths (UTS) of the alloys containing 0.4% and 0.8%Mn produced by semi-solid process are 260MPa and 270MPa respectively at room temperature, and the UTS are 127MPa and 132MPa at 350°C.

scholarly journals Study of Microstructure and Mechanical Properties of As-built and Heat-treated Additive Manufactured Inconel 718 Alloy

2021 ◽  
Vol 38 (3) ◽  
Author(s):  
Ajay Kumar Maurya ◽  
Amit Kumar
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Inconel 718 ◽  
Failure Modes ◽  
Grain Structure ◽  
Inconel 718 Alloy ◽  
Laves Phases ◽  
Design Data ◽  
Microstructure And Mechanical Properties ◽  
Heat Treated

Additive manufacturing technology is becoming popular in the industry because it allows the manufacturer to fabricate cost-effective, strong, lightweight, and complex-shaped parts directly from 3D design data as compared with the conventional manufacturing method. Inconel 718 alloy is the most demanding material in aviation as well as in the automobile industry, in terms of manufacturing high-performance parts. In this study, Inconel 718 samples were built using the direct metal laser sintering process, and standard heat treatment was performed on the samples to improve their microstructure and mechanical properties. The as-built samples exhibited good grain structure with fine laves phases, but the matrix was free from ?' and ?" phases. During the heat treatment, the strengthening phases ?' and ?" precipitated. The mechanical properties of as-built and heat-treated samples were analysed and compared. Tensile tests revealed that the direct-aged sample had the higher tensile strength compared with the other conditions, whereas the as-built samples had higher ductility. Finally, fractography and microstructure analysis were performed to measure the failure modes of tensile specimens.

Sign in / Sign up

Export Citation Format

Share Document