Evaluation of Durability of Haulage System Based on Low Fatigue Cycle Test and FEM Analysis

2015 ◽  
Vol 237 ◽  
pp. 227-232
Author(s):  
Jarosław Piekło ◽  
Maria Maj ◽  
Robert Żuczek ◽  
Adam Zachura

The use of the innovative design of gears segments of drivetrain engine of a longwall shearer’s haulage system with highly loaded components has improved tribological pairs of gear-tooth. The elimination of structurally complex sets of gears allowed to reduce the cost of individual component of the system, reduction of the failure rate and significantly improve the processes of repair and maintenance. The article presents the results of experimental and numerical analysis of stress and strain variables in highly loaded gear element of haulage system. The experimental studies of L20HGSNM steel alloy from which the casting was produced included basic research of strength properties of the material and two types of fatigue tests: in the range of a small number of cycles - a classic LFC and modified MLCF test. Acquired material properties of the steel alloy allowed to create material characteristics and fatigue strength curve, which were used in FEM calculations. Based on the results of numerical calculations and multiaxial criteria the fatigue life of the casting gears were evaluated.

1997 ◽  
Vol 119 (1) ◽  
pp. 88-95 ◽  
Author(s):  
D. G. Lewicki ◽  
R. Ballarini

Analytical and experimental studies were performed to investigate the effect of rim thickness on gear tooth crack propagation. The goal was to determine whether cracks grew through gear teeth or through gear rims for various rim thicknesses. A finite element based computer program (FRANC, FRacture ANalysis Code) simulated gear tooth crack propagation. The analysis used principles of linear elastic fracture mechanics. Quarter-point, triangular elements were used at the crack tip to represent the stress singularity. The program had an automated crack propagation option in which cracks were grown numerically using an automated re-meshing scheme. Crack tip stress intensity factors were estimated to determine crack propagation direction. Gears with various backup ratios (rim thickness divided by tooth height) were tested to validate crack path predictions. Gear bending fatigue tests were performed in a spur gear fatigue rig. From both predictions and tests, gears with backup ratios of 3.3 and 1.0 produced tooth fractures while a backup ratio of 0.3 produced rim fractures. For a backup ratio of 0.5, the experiments produced rim fractures and the predictions produced both rim and tooth fractures, depending on the initial geometry of the crack.


1995 ◽  
Vol 117 (1) ◽  
pp. 50-55 ◽  
Author(s):  
M. Giglio ◽  
L. Vergani

In this study, keyhole and smooth specimens, made from a low alloy pressure vessel steel (ASTM A-533 grade B), were subjected to monoaxial fatigue tests. The results show the influence of the stress concentration factor, Kt, on the number of cycles to failure, Nf. Total strain energy per cycle, ΔWt = ΔWp + ΔWe, was proved to be a good parameter for predicting the life of notched components. Elasto-plastic FEM analysis, utilizing the cyclic and monotonic curve of the material, showed close agreement with the experimental values.


The work of multilayer glass structures for central and eccentric compression and bending are considered. The substantiation of the chosen research topic is made. The description and features of laminated glass for the structures investigated, their characteristics are presented. The analysis of the results obtained when testing for compression, compression with bending, simple bending of models of columns, beams, samples of laminated glass was made. Overview of the types and nature of destruction of the models are presented, diagrams of material operation are constructed, average values of the resistance of the cross-sections of samples are obtained, the table of destructive loads is generated. The need for development of a set of rules and guidelines for the design of glass structures, including laminated glass, for bearing elements, as well as standards for testing, rules for assessing the strength, stiffness, crack resistance and methods for determining the strength of control samples is emphasized. It is established that the strength properties of glass depend on the type of applied load and vary widely, and significantly lower than the corresponding normative values of the strength of heat-strengthened glass. The effect of the connecting polymeric material and manufacturing technology of laminated glass on the strength of the structure is also shown. The experimental values of the elastic modulus are different in different directions of the cross section and in the direction perpendicular to the glass layers are two times less than along the glass layers.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1191
Author(s):  
Ryuichi Yamada ◽  
Shoichiro Yoshihara ◽  
Yasumi Ito

A stent is employed to expand a narrowed tubular organ, such as a blood vessel. However, the persistent presence of a stainless steel stent yields several problems of late thrombosis, restenosis and chronic inflammation reactions. Biodegradable magnesium stents have been introduced to solve these problems. However, magnesium-based alloys suffer from poor ductility and lower than desired fatigue performance. There is still a huge demand for further research on new alloys and stent designs. Then, as fundamental research for this, AZ31 B magnesium alloy has been investigated for the effect of equal-channel angular pressing on the fatigue properties. ECAP was conducted for one pass and eight passes at 300 °C using a die with a channel angle of 90°. An annealed sample and ECAP sample of AZ31 B magnesium alloy were subjected to tensile and fatigue tests. As a result of the tensile test, strength in the ECAP (one pass) sample was higher than in the annealed sample. As a result of the fatigue test, at stress amplitude σa = 100 MPa, the number of cycles to failure was largest in the annealed sample, medium in the ECAP (one pass) sample and lowest in the ECAP (eight passes) sample. It was suggested that the small low cycle fatigue life of the ECAP (eight passes) sample is attributable to severe plastic deformation.


2010 ◽  
Vol 2010 ◽  
pp. 1-8 ◽  
Author(s):  
Andreas Pollreisz ◽  
Ursula Schmidt-Erfurth

Cataract in diabetic patients is a major cause of blindness in developed and developing countries. The pathogenesis of diabetic cataract development is still not fully understood. Recent basic research studies have emphasized the role of the polyol pathway in the initiation of the disease process. Population-based studies have greatly increased our knowledge concerning the association between diabetes and cataract formation and have defined risk factors for the development of cataract. Diabetic patients also have a higher risk of complications after phacoemulsification cataract surgery compared to nondiabetics. Aldose-reductase inhibitors and antioxidants have been proven beneficial in the prevention or treatment of this sightthreatening condition in in vitro and in vivo experimental studies. This paper provides an overview of the pathogenesis of diabetic cataract, clinical studies investigating the association between diabetes and cataract development, and current treatment of cataract in diabetics.


2008 ◽  
Vol 141-143 ◽  
pp. 237-242 ◽  
Author(s):  
Mario Rosso ◽  
Ildiko Peter ◽  
R. Villa

The correlation between the evaluation of the mechanical and of the fatigue behaviour of the rheocast, T5 and T6 heat treated SSM A356 aluminium alloy with respect to the microstructures of the component has been investigated. The study has been carried out on a suspension arm injected in a rheocasting 800 tons plant in Stampal S.p.A. The new rheocasting is a process that allows obtaining the alloys in a semisolid state directly from the liquid state, by controlled cooling of the molten alloys. The resulting microstructures are very fine, free from defects and homogeneous: these characteristics improve the mechanical properties of the alloys and specially the response to cyclic stress, an important issue for a suspension component. After a preliminary tensile test analysis, axial high frequency fatigue tests have been carried out at room temperature on specimen cut out from the suspension arm to determine the Wöhler curve and the number of cycles to failure. The results of this work allow a comparison of the effects of heat treatment process, T5 or T6, on Semi-Solid components for industrial applications in the automotive field. On the basis of these analysis the correlation between microstructure and mechanical performances can be established.


2021 ◽  
Vol 904 ◽  
pp. 243-249
Author(s):  
Hitonobu Koike ◽  
Koshiro Mizobe ◽  
Katsuyuki Kida

In order to explore influence on tribological behavior of PEEK composite film layer in PEEK-PTFE composite radial alumina ball bearings, rolling contact fatigue tests were performed by using the PEEK bearing’s inner rings with the artificial defects in dry condition. When rotation speed and applied load were 600 rpm and 98 N, the number of cycles of the PEEK-PTFE bearings reached 1.0×107 fatigue cycles. The artificial defects with 0.02 mm depth on the raceway surface of the PEEK inner ring was covered with PEEK composite film accumulation.


Author(s):  
Longxin Zhang ◽  
Le Cai ◽  
Bao Liu ◽  
Jun Ding ◽  
Songtao Wang

As a promising active flow control method, boundary layer suction (BLS) can be used to enhance the aerodynamic performance of the highly-loaded compressor effectively, and due to this reason, extensive studies have been carried out on it. However, contrast to those abundant studies focusing on the flow control effects of BLS, little attention has been paid on the design method of the aspiration flow path. This work presents a 3-D steady numerical simulation on a highly-loaded aspirated compressor cascade. The aspiration slot is implemented at its best location based on the previous experimental studies and the aspiration flow rate is fix to 1.5% of the inlet massflow. The plenum configuration follows the blade shape and remains unchanged. One-side-aspiration manner is adopted to simplify the aspiration devices. Two critical geometry parameters, slot angle and slot width, are varied to study the effects of blade aspiration slot configuration on the cascade loss, radial distribution of the aspiration flow rate and inner flow structures within the aspiration flow path. Results show that the slot configuration does affect the cascade performance. In comparison with the throughflow performance, it is especially true once the flow loss caused by the aspiration flow path is also taken into account, and higher flow loss will be generated within the aspiration flow path if an inappropriate scheme is adopted. In the present investigation, apart from the cases with larger negative slot angle, a wider slot is more preferable to a narrower one, since it could enhance the aspiration capacity near the endwall regions and lower the dissipation loss within the aspiration flow path. In terms of the slot angle, a larger negative value, i.e., the slot direction more aligned with the incoming flow, is not beneficial to improve the throughflow performance, while concerning the flow loss yield by the aspiration flow path, a proper negative slot angle is always optimal.


2008 ◽  
Vol 26 (2) ◽  
pp. 111-120 ◽  
Author(s):  
Adrian White ◽  
Mike Cummings ◽  
Panos Barlas ◽  
Francesco Cardini ◽  
Jacqueline Filshie ◽  
...  

Many different styles of acupuncture practice exist, and lack of agreement on the optimal acupuncture treatment for any particular condition may mean that some patients do not receive the best treatment. This uncertainty also makes the negative results of sham controlled trials difficult to interpret. Unless we can be sure that both adequate acupuncture and an inactive sham were used in a particular trial, then that trial should not be interpreted as dismissing acupuncture for that condition. Acupuncture practice clearly involves much more than needling procedures, but there is a strong argument for elucidating the role of those needling procedure first. The components of acupuncture needling procedures have been described in the STRICTA document, but it is also clear that the patient's perception of needling is relevant for the outcome of treatment. We therefore recommend the concept of ‘dose’ of acupuncture needling, which should include both the stimulus given to the patient, and certain aspects of the patient's perceptions and response that are known to be linked to the subsequent therapeutic response. We propose the following definition of dose: the physical procedures applied in each session, using one or more needles, taking account of the patient's resulting perception (sensory, affective and cognitive) and other responses (including motor). The dose may be affected by the state of the patient (eg nervous, immune and endocrine systems); different doses may be required for different conditions. The constituents of an adequate dose can be established initially by clinical opinion and subsequently by empirical evidence from experimental studies, which may be either clinical or basic research studies. Systematic reviews which do not consider the adequacy of the acupuncture treatment may have unreliable conclusions. Out of 47 recent systematic reviews, only six have applied some criteria for adequacy. Five used a rating system or conducted a subgroup analysis, and one excluded studies from the analysis altogether if they did not meet criteria for adequacy. Research into what constitutes an adequate dose of acupuncture has long been neglected and is now urgent. Clinical studies that compare the effects of different treatment protocols are probably the most reliable source of evidence, and may also demonstrate a dose-response relationship.


2020 ◽  
pp. 451-457
Author(s):  
Aleksandr Yur'yevich Vititnev ◽  
Yuriy Davydovich Alashkevich ◽  
Natal'ya Geral'dovna Chistova ◽  
Roman Aleksandrovich Marchenko ◽  
Venera Nurullovna Matygullina

This paper presents the results of experimental studies of the physical and mechanical properties of wood-fiber boards of the wet production method when regulating the design and technological parameters of the grinding process. This allowed us to determine the influence of the working clearance between the grinding discs and the concentration of fibre mass with the subject to of quality change wood fiber after defibrator using the developed construction of the disc fibrillation action on the physico-mechanical properties of boards. As a result of the experiment, regression models were obtained that adequately describe the studied grinding process and allow predicting the values of physical and mechanical properties of the finished product depending on the established  parameters process. A comparative analysis of the size and quality characteristics of the fiber semi-finished product and its fractional composition when using a developed construction the disc of refiner fibrillation action and a traditional design used in industry is carried out. The preferential efficiency of the grinding process under the fibrillating effect the disc of refiner in comparison with the traditional construction disc of refiner is established. As a result, there is a significant improvement in the quality indicators of the fiber semi-finished product and its composition due to the formation and predominance in the total mass of long and thin, respectively, flexible fibrillated fibers with high tile-forming properties, which allows to increase the strength properties of the product (by 20–25%), without using binding resins.


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