Qualification of Mechanically Lined Pipe MLP with High Frequency Welded HFW Host Pipe for Subsea Applications with Reeling Installation

2021 ◽  
Author(s):  
Craig Macdonald ◽  
Javad Safari ◽  
Stuart Anderson

Abstract Known as HFW-MLP, Mechanically Lined Pipe (MLP) with High Frequency Welded (HFW) host pipes are potentially the most cost-effective bi-metallic pipes for subsea pipelines when corrosion resistant alloys (CRA) are required. However, HFW-MLP has a very limited track record for subsea applications. This paper details a recent programme to qualify MLP with HFW host pipes. The qualification programme has been performed in accordance with DNVGL-ST-F101 (2017) and internal supplementary requirements for reelability and weldability. It considers material testing of HFW-MLP at each manufacturing stage and product qualification including full-scale reeling simulation, anti-corrosion coating simulation and girth welding. Qualification is supplemented with a detailed evaluation of the manufacturing process HFW-MLP is compared to traditional MLP which is supplied with seamless carbon steel as the host pipe or backing steel. This novel product lowers the supply cost, reducing the Capital Expenditure (CAPEX) for subsea pipeline projects. Detailed evaluation of mechanical test results and dimensional inspections using laser profiling assess the impact of the HFW host pipe longitudinal seam weld and conclude that there is no detrimental effect on the performance of the completed MLP. A comprehensive review of full-scale reeling simulations, coating simulations and welding trials is completed, with the conclusion that an HFW host pipe does not adversely affect the ability of the MLP product to be girth welded and to withstand the plastic deformation exerted upon the product during reel-lay installation. It is concluded that HFW-MLP is qualified for subsea pipeline static applications via the reel-lay, S-Lay or J-lay installation methods. The qualification of HFW-MLP provides a more cost-effective solution for the development of corrosive subsea fields by reducing overall product supply and installation costs.

Author(s):  
Fin Gray ◽  
Brett Howard ◽  
Alexandra Pieton ◽  
Ramon Gallart

Technip began qualification of reeled Steel Catenary Risers (SCR) back in 1997. Industry had raised concerns at that time over the plastic straining cycles that are intrinsic to the reel lay method and the impact these could have upon the service fatigue life of the girth welds. The qualification programme, therefore, included comparison of reeled welds against virgin welds for a suite of fatigue and mechanical testing including full scale fatigue and fatigue crack growth tests. Reeling was shown to have no discernable impact for the fatigue performance level sought when a controlled SCR fabrication process was adhered to. This provided sufficient confidence that the technology was fit for purpose and led to successful fabrication and installation of the first reeled SCR in 2001. Since then more than 25 have been installed in the Gulf of Mexico, with most projects including full scale weld fatigue test qualification following reeling simulations. This paper includes the following: (a) a summary of the philosophy adopted for qualification, fabrication and installation of a reeled SCR, (b) presentation of the reeled SCR track record and evolution of the technology to include mechanized welding processes (c) a look at ongoing developments targeting even higher fatigue performance, and (d) discussion on the development of fracture mechanics techniques that provide further confidence in the concept and can be used to derive appropriate weld acceptance criteria.


Author(s):  
Howard Wang ◽  
Troy Widener ◽  
Wan Kan ◽  
Jim Sutherland ◽  
Richard Jones

Steel Catenary Risers (SCRs) are commonly used in deepwater field developments due to the cost benefits associated with their relatively simple geometry. Installation of SCRs by reel lay is generally the most cost effective approach. One of the major design challenges for SCRs is ensuring adequate fatigue performance at highly stressed regions. Since many deepwater projects require corrosion resistant alloy materials due to sour service requirements, an attractive option is to use metallurgically bonded clad pipes. However, there are very limited full scale fatigue test data available for clad SCR welds to confirm the technical viability of installing clad SCRs using the reel lay method. Thus, a study program was developed to qualify a suitable welding procedure for clad SCRs and to demonstrate that the required fatigue performance can be achieved using reel lay as the method for installation. This paper presents the testing results from the study program, which included full-scale qualification of clad X-65 pipe with alloy 625 welds having undergone reeling simulations. The results from this qualification program demonstrate that the selected welding procedure achieves high quality clad SCR welds with excellent fatigue performance in the reeled condition. This will enable projects using clad SCRs to consider reel lay as an acceptable method of installation. It will also extend the applicability of clad SCRs installed by the reel lay method to more severe environment conditions. This paper also discusses the impact on fatigue performance resulting from different reeling simulation approaches.


2018 ◽  
Vol 2 (1) ◽  
pp. 140
Author(s):  
Gogor Mustawa Zais

ABSTRACT The objective of this study was to find out and analyze the impact of regional own revenue (PAD), general allocation fund (DAU) and special allocation fund (DAK) on capital expenditure (BM)  in regencies/towns in South  Sumatera Province  for a period of 2010 to 2014. The data were analyzed by using multiple regression. There were four variables in this research. A dependent variable was capital expenditure (BM) and independent variables were regional own revenue (PAD), general allocation fund (DAU) and special allocation fund (DAK). The results showed that the regional own revenue and special allocation fund variables have positive and significant impact on the capital expenditure. This means that the higher the regional own revenue and special allocation fund, the regencies/towns increased the capital expenditure are also higher. General allocation fund do not have a significant effect on the capital expenditure (BM) in regencies/towns in South Sumatera Province for a period of 2010 to 2014


TAPPI Journal ◽  
2018 ◽  
Vol 17 (09) ◽  
pp. 519-532 ◽  
Author(s):  
Mark Crisp ◽  
Richard Riehle

Polyaminopolyamide-epichlorohydrin (PAE) resins are the predominant commercial products used to manufacture wet-strengthened paper products for grades requiring wet-strength permanence. Since their development in the late 1950s, the first generation (G1) resins have proven to be one of the most cost-effective technologies available to provide wet strength to paper. Throughout the past three decades, regulatory directives and sustainability initiatives from various organizations have driven the development of cleaner and safer PAE resins and paper products. Early efforts in this area focused on improving worker safety and reducing the impact of PAE resins on the environment. These efforts led to the development of resins containing significantly reduced levels of 1,3-dichloro-2-propanol (1,3-DCP) and 3-monochloropropane-1,2-diol (3-MCPD), potentially carcinogenic byproducts formed during the manufacturing process of PAE resins. As the levels of these byproducts decreased, the environmental, health, and safety (EH&S) profile of PAE resins and paper products improved. Recent initiatives from major retailers are focusing on product ingredient transparency and quality, thus encouraging the development of safer product formulations while maintaining performance. PAE resin research over the past 20 years has been directed toward regulatory requirements to improve consumer safety and minimize exposure to potentially carcinogenic materials found in various paper products. One of the best known regulatory requirements is the recommendations of the German Federal Institute for Risk Assessment (BfR), which defines the levels of 1,3-DCP and 3-MCPD that can be extracted by water from various food contact grades of paper. These criteria led to the development of third generation (G3) products that contain very low levels of 1,3-DCP (typically <10 parts per million in the as-received/delivered resin). This paper outlines the PAE resin chemical contributors to adsorbable organic halogens and 3-MCPD in paper and provides recommendations for the use of each PAE resin product generation (G1, G1.5, G2, G2.5, and G3).


Author(s):  
Tochukwu Moses ◽  
David Heesom ◽  
David Oloke ◽  
Martin Crouch

The UK Construction Industry through its Government Construction Strategy has recently been mandated to implement Level 2 Building Information Modelling (BIM) on public sector projects. This move, along with other initiatives is key to driving a requirement for 25% cost reduction (establishing the most cost-effective means) on. Other key deliverables within the strategy include reduction in overall project time, early contractor involvement, improved sustainability and enhanced product quality. Collaboration and integrated project delivery is central to the level 2 implementation strategy yet the key protocols or standards relative to cost within BIM processes is not well defined. As offsite construction becomes more prolific within the UK construction sector, this construction approach coupled with BIM, particularly 5D automated quantification process, and early contractor involvement provides significant opportunities for the sector to meet government targets. Early contractor involvement is supported by both the industry and the successive Governments as a credible means to avoid and manage project risks, encourage innovation and value add, making cost and project time predictable, and improving outcomes. The contractor is seen as an expert in construction and could be counter intuitive to exclude such valuable expertise from the pre-construction phase especially with the BIM intent of äóÖbuild it twiceäó», once virtually and once physically. In particular when offsite construction is used, the contractoräó»s construction expertise should be leveraged for the virtual build in BIM-designed projects to ensure a fully streamlined process. Building in a layer of automated costing through 5D BIM will bring about a more robust method of quantification and can help to deliver the 25% reduction in overall cost of a project. Using a literature review and a case study, this paper will look into the benefits of Early Contractor Involvement (ECI) and the impact of 5D BIM on the offsite construction process.


2011 ◽  
Vol 14 (2) ◽  
Author(s):  
Thomas G Koch

Current estimates of obesity costs ignore the impact of future weight loss and gain, and may either over or underestimate economic consequences of weight loss. In light of this, I construct static and dynamic measures of medical costs associated with body mass index (BMI), to be balanced against the cost of one-time interventions. This study finds that ignoring the implications of weight loss and gain over time overstates the medical-cost savings of such interventions by an order of magnitude. When the relationship between spending and age is allowed to vary, weight-loss attempts appear to be cost-effective starting and ending with middle age. Some interventions recently proven to decrease weight may also be cost-effective.


2018 ◽  
Vol 32 (2) ◽  
pp. 103-119
Author(s):  
Colleen M. Boland ◽  
Chris E. Hogan ◽  
Marilyn F. Johnson

SYNOPSIS Mandatory existence disclosure rules require an organization to disclose a policy's existence, but not its content. We examine policy adoption frequencies in the year immediately after the IRS required mandatory existence disclosure by nonprofits of various governance policies. We also examine adoption frequencies in the year of the subsequent change from mandatory existence disclosure to a disclose-and-explain regime that required supplemental disclosures about the content and implementation of conflict of interest policies. Our results suggest that in areas where there is unclear regulatory authority, mandatory existence disclosure is an effective and low cost regulatory device for encouraging the adoption of policies desired by regulators, provided those policies are cost-effective for regulated firms to implement. In addition, we find that disclose-and-explain regulatory regimes provide stronger incentives for policy adoption than do mandatory existence disclosure regimes and also discourage “check the box” behavior. Future research should examine the impact of mandatory existence disclosure rules in the year that the regulation is implemented. Data Availability: Data are available from sources cited in the text.


Author(s):  
Jaroslav Tir ◽  
Johannes Karreth

Civil wars are one of the most pressing problems facing the world. Common approaches such as mediation, intervention, and peacekeeping have produced some results in managing ongoing civil wars, but they fall short in preventing civil wars in the first place. This book argues for considering civil wars from a developmental perspective to identify steps to assure that nascent, low-level armed conflicts do not escalate to full-scale civil wars. We show that highly structured intergovernmental organizations (IGOs, e.g. the World Bank or IMF) are particularly well positioned to engage in civil war prevention. Such organizations have both an enduring self-interest in member-state peace and stability and potent (economic) tools to incentivize peaceful conflict resolution. The book advances the hypothesis that countries that belong to a larger number of highly structured IGOs face a significantly lower risk that emerging low-level armed conflicts on their territories will escalate to full-scale civil wars. Systematic analyses of over 260 low-level armed conflicts that have occurred around the globe since World War II provide consistent and robust support for this hypothesis. The impact of a greater number of memberships in highly structured IGOs is substantial, cutting the risk of escalation by over one-half. Case evidence from Indonesia’s East Timor conflict, Ivory Coast’s post-2010 election crisis, and from the early stages of the conflict in Syria in 2011 provide additional evidence that memberships in highly structured IGOs are indeed key to understanding why some low-level armed conflicts escalate to civil wars and others do not.


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