scholarly journals Determination of Heat and Flow Characteristics in Spray Cooling with Rectangular Finned Heat Sink

Author(s):  
Altuğ Karabey ◽  
Kenan Yakut

Spray cooling process has many parameters such as extended surface, angle of inclination, effect of gravity, diameter of nozzle, angle of spray, mass flux, geometry of cooled surface, thermal performance and critical heat flux of spray etc.   Many effective parameters to carry out the experiments with conventional test methods are both expensive and time consuming. As a solution in these circumstances, Taguchi method, which is one of the modern experimental design and optimization methods and very effective in solving such problems, was used in this study. Taguchi method, as well as being in effective to improve the quality of products, also gives the opportunity to achieve better results with much less experiment. Using Taguchi method, as well as to reach the target value exactly, the sensitivity of the design against uncontrollable factors is reduced to a minimum. Thus, the optimum tolerance range in cost and quality factors is determined. When compared to conventional experimental design methods, Taguchi method has many advantages. One of them is that the test costs are minimized and the deviation around the target is kept to a minimum while in bringing targeted level of the average value of performance.  Another advantage is that the obtained results in the laboratory can be obtained in the real production environment and also saved a time of production. Nowadays, the planning of the multi-factorial experiments can be provided with great flexibility and simplicity by Taguchi method. In these experiments with using rectangular pin fin heat sinks, the effects of the longitudinal and lateral distances of the consecutively arranged nozzle or diffuser-like fin pairs, widths of the fins, angle of fins, heights of fins, spraying time, air flow rate, liquid flow rate (ALR, the ratio of air-liquid flow rate) and the ratio of the nozzle-heat sink distance to the nozzle diameter (h/d) on heat and flow characteristics have been investigated by using Taguchi experimental design method. For this reason, characteristics of flow and heat transfer are considered separately. Nusselt number considered as performance statistic, L27(311) orthogonal array has been selected as an experimental design plan for the eleven parameters mentioned above. The Nusselt number was calculated by taking into account the characteristic length of heat sink and the optimized results were found to be fin width of 45 mm, fin angle of 45o, fin height of 15 mm, x direction distance between fins of 20 mm, y direction distance between fins of 20 mm, x direction distance between slices of 15 mm, y direction distances between slices of 20 mm, air flow rate of 10-3 m3/s, liquid flow rate of 5,83*10-6 m3/s, spraying time of 5 s and the ratio of the nozzle-heat sink distance to the nozzle diameter (h/d) of 667.DOI: http://dx.doi.org/10.4995/ILASS2017.2017.4596

Author(s):  
Deepak Kumar ◽  
Tushar Sikroria ◽  
Kushari A ◽  
Pramod Kumar ◽  
Sriganesh G

In Fluidized Bed Catalytic Cracking (FCC) process, hydrocarbon feed undergoes vapour phase cracking in presence of hot regenerated catalyst to produce valuable products like LPG, Gasoline and Diesel. FCC feed injection system is most critical hardware component of FCC unit in order to get desired product yield by minimizing the undesirable dry gas and coke yield. Typically, twin-fluid nozzles (hydrocarbon and stream) are used to atomize the feed. In the present study, a twin-fluid injector, with an internal impactor to minimize the droplet size and velocity, is designed, developed and characterized. The performance of the feeding injector was evaluated using water and air as operating fluids and the droplet size and velocity were measured 150 mm downstream of the injector tip using a PDPA system for different water and air flow rates. The average droplet size (D32) showed an increase while the droplet velocity remained almost constant with the increase in the liquid flow rate for a given flow rate of air, consistent with the increase in droplet size with decreasing air-liquid ratio for twin–fluid atomizers. But, for a given liquid flow rate, the droplet SMD decreased and the droplet velocity increased with increasing airflow rate, which can be attributed to the increase in overall kinetic energy due to the increase in air flow rate. The flow rate of liquid was seen to be independent of air flow rate unlike conventional twin-fluid atomizers. The droplet size was found to be a function of ALR and the local volume flux of the droplets was found to be a function of the liquid flow rate.


1986 ◽  
Vol 51 (10) ◽  
pp. 2127-2134 ◽  
Author(s):  
František Potůček ◽  
Jiří Stejskal

Absorption of oxygen into water and aqueous solutions of poly(acrylamides) was studied in an absorber with a wetted sphere. The effects of changes in the liquid flow rate and the polymer concentration on the liquid side mass transfer coefficient were examined. The results are expressed by correlations between dimensionless criteria modified for non-Newtonian liquids whose flow curve can be described by the Ostwald-de Waele model.


Author(s):  
Svetlana Rudyk ◽  
Sami Al-Khamisi ◽  
Yahya Al-Wahaibi

AbstractFactors limiting foam injection for EOR application are exceptionally low rock permeability and exceedingly high salinity of the formation water. In this regard, foam formation using internal olefin sulfonate is investigated over a wide salinity range (1, 5, 8, 10, and 12% NaCl) through 10 mD limestone. The relationships between pressure drop (dP), apparent viscosity, liquid flow rate, total flow rate, salinity, foam texture, and length of foam drops at the outlet used as an indicator of viscosity are studied. Foaming is observed up to 12% NaCl, compared to a maximum of 8% NaCl in similar core-flooding experiments with 50 mD limestone and 255 mD sandstone. Thus, the salinity limit of foam formation has increased significantly due to the low permeability, which can be explained by the fact that the narrow porous system acts like a membrane with smaller holes. Compared to the increasing dP reported for highly permeable rocks, dP linearly decreases in almost the entire range of gas fraction (fg) at 1–10% NaCl. As fg increases, dP at higher total flow rate is higher at all salinities, but the magnitude of dP controls the dependence of apparent viscosity on total flow rate. Low dP is measured at 1% and 10% NaCl, and high dP is measured at 5, 8, and 12% NaCl. In the case of low dP, the apparent viscosity is higher at higher total flow rate with increasing gas fraction, but similar at two total flow rates with increasing liquid flow rate. In the case of high dP, the apparent viscosity is higher at lower total flow rate, both with an increase in the gas fraction and with an increase in the liquid flow rate. A linear correlation is found between dP or apparent viscosity and liquid flow rate, which defines it as a governing factor of foam flow and can be considered when modeling foam flow.


Author(s):  
Yoshiyuki Iso ◽  
Xi Chen

Gas-liquid two-phase flows on the wall like liquid film flows, which are the so-called wetted wall flows, are observed in many industrial processes such as absorption, desorption, distillation and others. For the optimum design of packed columns widely used in those kind of processes, the accurate predictions of the details on the wetted wall flow behavior in packing elements are important, especially in order to enhance the mass transfer between the gas and liquid and to prevent flooding and channeling of the liquid flow. The present study focused on the effects of the change of liquid flow rate and the wall surface texture treatments on the characteristics of wetted wall flows which have the drastic flow transition between the film flow and rivulet flow. In this paper, the three-dimensional gas-liquid two-phase flow simulation by using the volume of fluid (VOF) model is applied into wetted wall flows. Firstly, as one of new interesting findings in this paper, present results showed that the hysteresis of the flow transition between the film flow and rivulet flow arose against the increasing or decreasing stages of the liquid flow rate. It was supposed that this transition phenomenon depends on the history of flow pattern as the change of curvature of interphase surface which leads to the surface tension. Additionally, the applicability and accuracy of the present numerical simulation were validated by using the existing experimental and theoretical studies with smooth wall surface. Secondary, referring to the texture geometry used in an industrial packing element, the present simulations showed that surface texture treatments added on the wall can improve the prevention of liquid channeling and can increase the wetted area.


Author(s):  
N.I. Mikheev ◽  
V.M. Molochnikov ◽  
D.V. Kratirov ◽  
O.A. Dushina ◽  
A.A. Paereliy ◽  
...  

2007 ◽  
Vol 50 (6) ◽  
pp. 641-650
Author(s):  
V. B. Bol’shakov ◽  
N. I. Kosach

Author(s):  
Yuanyuan Chen ◽  
Jing Gong ◽  
Xiaoping Li ◽  
Nan Zhang ◽  
Shaojun He ◽  
...  

Pipeline commissioning, which is a key link from engineering construction to production operation, is aim to fill an empty pipe by injecting water or oil to push air out of it. For a large-slope crude oil pipeline with great elevation differences, air is fairly easy to entrap at downward inclined parts. The entrapped air, which is also called air pocket, will cause considerable damage on pumps and pipes. The presence of it may also bring difficulties in tracking the location of the liquid head or the interface between oil and water. It is the accumulated air that needed to be exhausted in time during commissioning. This paper focuses on the simulation of liquid-gas replacement in commissioning process that only liquid flow rate exists while gas stays stagnant in the pipe and is demanded to be replaced by liquid. Few previous researches have been found yet in this area. Consequently, the flow in a V-section pipeline consisted of a downhill segment and a subsequent uphill one is used here for studying both the formation and exhaustion behaviors of the intake air. The existing two-fluid model and simplified non-pressure wave model for gas-liquid stratified flow are applied to performance the gas formation and accumulation. The exhausting process is deemed to be a period in which the elongated bubble (Taylor bubble) is fragmented into dispersed small bubbles. A mathematical model to account for gas entrainment into liquid slug is proposed, implemented and incorporated in a computational procedure. By taking into account the comprehensive effects of liquid flow rate, fluid properties, surface tension, and inclination angle, the characteristics of the air section such as the length, pressure and mass can be calculated accurately. The model was found to show satisfactory predictions when tested in a pipeline. The simulation studies can provide theoretical support and guidance for field engineering application, which are meanwhile capable of helping detect changes in parameters of gas section. Thus corresponding control measures can be adopted timely and appropriately in commissioning process.


Author(s):  
V Sureshkannan ◽  
TV Arjunan ◽  
D Seenivasan ◽  
SP Anbuudayasankar ◽  
M Arulraj

Compressed air free from traces of water vapour is vital in many applications in an industrial sector. This study focuses on parametric optimization of a pressure-based packed bed adsorption system for air dehumidification through the Taguchi method and Genetic Algorithm. The effect of operational parameters, namely absolute feed air pressure, feed air linear velocity, and purge air flow rate percent on adsorption uptake rate of molecular sieve 13X-water pair, are studied based on L25 orthogonal array. From the analysis of variance, it has been found that absolute feed air pressure and purge air flow rate percent were the parameters making significant improvement in the adsorption uptake rate. A correlation representing the process was developed using regression analysis. The optimum adsorption conditions were obtained through the Taguchi method and genetic algorithm and verified through the confirmation experiments. This system can be recommended for the industrial and domestic applications that require product air with the dew point temperature below 0°C.


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