The Effect of Pigment Particle Size on Some Physical Properties of Rubber Compounds

1936 ◽  
Vol 9 (4) ◽  
pp. 597-604
Author(s):  
C. E. Barnett

Abstract The importance of flow in rubber on the reinforcing properties of pigmented systems has been emphasized by Park. He suggests that: (1) in the presence of a finely divided pigment, the flow which occurs when a piece of rubber is stretched takes place in the capillary spaces between the pigment particles; (2) some modification of the laws of liquid flow may govern the behavior of rubber with reference to pigments embedded in it, and (3) the forces causing increased stiffness in pigmented rubber compounds are similar to those causing increased resistance to flow of liquids iii tubes of capillary dimensions. Thus increasing fineness of subdivision and the resulting fineness of capillary spaces between the particles should be accompanied by an increase in reinforcing properties. It would be desirable to study the actual stresses around pigment particles in rubber under strain, but so far no suitable microscopic set-up has beem devised. A few years ago the writer, resorting to analogies, measured the strains and stresses around large particles with the assumption that the strains would be relatively the same with small particles. For this study, holes of the desired size and shape were cut in strips of calendered but uncured rubber and fitted with pieces of an uncured semihard rubber compound. After vulcanization squares were marked on the tensile sheets as shown in Fig. 1.

1972 ◽  
Vol 45 (1) ◽  
pp. 16-25 ◽  
Author(s):  
L. C. Coates ◽  
C. Lauer

Abstract The results of this study are conclusive. The ASTM D-2229 Test Method is not a reliable test for measuring adhesion of wire cords to rubber compounds. However, by using the basic design and modifying it, an accurate measurement of bond strength on a macroscopic level can be obtained. This test is insensitive for all practical purposes to compound physical properties and changes in cord diameter and embedded length—for both stranded and rod-like cords. It is also possible with this test to calculate the amount of stress that is exerted on the surface of the wire cord to determine the relationship between failing stress and the material strength of the rubber compound. Properly used, this new test should give the compounder a better tool to study the adhesion of compounds to metal.


1945 ◽  
Vol 18 (1) ◽  
pp. 99-109
Author(s):  
S. D. Gehman

Abstract The use of reinforcing pigments in rubber, especially in synthetic rubber, is important in securing desirable physical properties. The earlier literature on the subject has been reviewed by Shepard, Street, and Park. Several theories were advanced to explain the effectiveness of reinforcing pigments in rubber. Some of these emphasized the importance of particle size and shape: others, the chemical composition and surface activity. The electron microscope has now furnished more reliable information on the particle size and shape of pigments, especially of carbon blacks, than was available in the earlier work2. The carbon blacks used in rubber compounding are essentially spherical; the mean diameter varies from 28 to 274 mµ for different types. Systematic studies have been carried out to show the influence of particle size and surface area on various physical testing indices used to evaluate rubber compounds. The x-ray structure of rubber stocks containing carbon black has been investigated. Several articles dealing with the theory of pigment reinforcement have appeared. This additional work has not clarified the original concepts advanced to explain filler reinforcement, but the research of Wiegand shows beyond doubt that particle size is the predominating factor in explaining differences in the properties of rubber compounded with various blacks. The present paper will attempt to explain some of the effects of pigment reinforcement of rubber, particularly increased stiffness, by simple mechanical considerations which may be regarded as extensions or extrapolations of the results of measurements on rubber in compression.


1981 ◽  
Vol 32 (1) ◽  
pp. 123 ◽  
Author(s):  
DP Poppi ◽  
DJ Minson ◽  
JH Ternouth

Pangola grass (Digitavia decumbens) and Rhodes grass (Chlovis gayana) cut as 6 and 12 week regrowths were separated into leaf and stem fractions and fed ad libitum to four cattle and eight sheep fitted with ruminal fistulae to determine the importance of particle size in controlling the retention time of feed in the rumeno-reticulum (rumen). Particle size was determined by using a wet sieving technique, and based on the cumulative dry matter distribution on the sieves of faeces from cattle and sheep; all particles >1.18 mm were described as large particles. The proportion of large particles was measured in the chopped diet offered, the masticated diet, the ruminal contents and the faeces. Chopped leaf and stem fractions contained 0.85 and 0.86 g/g large particles respectively. Mastication by cattle reduced the proportion of large particles in leaf and stem to 0.58 and 0.76 (P < 0.01), and mastication by sheep to 0.56 and 0.67 (P < 0.01). The proportion of large particles in the rumen of sheep was 0.236 and 0.249 for leaf and stem respectively (P > 0.05) and in cattle 0.272 and 0.345 (P < 0.05). The faeces contained relatively few large feed particles (< 0.045 for cattle and <0.018 for sheep). Cattle eating leaf and stem produced faeces containing 0.027 and 0.040 (g/g) large particles (P <0.05), compared with only 0,008 and 0.013 (P < 0.05) in sheep. Most of the large particles entering the rumen in the masticated feed disappeared in the rumen by breakdown to smaller particles or by digestion. In cattle the proportions that disappeared were 0.978 and 0.976 (P > 0.05) for leaf and stem, and in sheep 0.993 and 0.991 (P > 0.05). Large particles in leaf and stem were retained in the rumen of the sheep for 11.0 and 11.7 h (P > 0.05). Cattle retained large particles in all diets for a longer time (P < 0.01); 16.1 h for leaf and 20,2 h for stem (P > 0.05). Differences in retention time of large particles in the rumen did not appear to be the only factor controlling the retention of dry matter in the rumen and voluntary intake. A model was developed to describe the flow of large and small particles through the rumen. Intake simulation studies indicated that the most important factor influencing dry matter retention time in the rumen was the retention time of small particles (> 1.18 mm). Changes in the rate of breakdown of large particles had a small effect on dry matter retention time.


1989 ◽  
Vol 43 (5) ◽  
pp. 791-794 ◽  
Author(s):  
R. O. Carter ◽  
K. R. Carduner ◽  
M. C. Paputa Peck ◽  
D. H. Motry

An explanation is presented for the broadening of intense spectral features observed in the infrared spectra of polyethylene terephthalate fibers prepared as KBr pellets. Since band broadening occurs in the spectra of stronger, undegraded fiber, it is proposed that, the stronger the fiber, the more the difficulty one has in pulverizing the sample. Larger particles result from undegraded polyester, which lead to broader bands for intense features. The local sample pathlength in the region of the large particles is greater than that for small particles, which can be more homogeneously mixed. Fiber samples can also be presented to an infrared microscope either “as is” or flattened. Striking differences exist between spectra for flattened and round fibers that were otherwise similar.


2008 ◽  
Vol 19 (1) ◽  
pp. 61-86 ◽  
Author(s):  
M. SHEARER ◽  
J. M. N. T. GRAY ◽  
A. R. THORNTON

Dense, dry granular avalanches are very efficient at sorting the larger particles towards the free surface of the flow, and finer grains towards the base, through the combined processes of kinetic sieving and squeeze expulsion. This generates an inversely graded particle-size distribution, which is fundamental to a variety of pattern formation mechanisms, as well as subtle size-mobility feedback effects, leading to the formation of coarse-grained lateral levees that create channels in geophysical flows, enhancing their run-out. In this paper we investigate some of the properties of a recent model [Gray, J. M. N. T. & Thornton, A. R. (2005) A theory for particle size segregation in shallow granular free-surface flows. Proc. R. Soc. 461, 1447–1473]; [Thornton, A. R., Gray, J. M. N. T. & Hogg, A. J. (2006) A three-phase mixture theory for particle size segregation in shallow granular free-surface flows. J. Fluid. Mech. 550, 1–25] for the segregation of particles of two sizes but the same density in a shear flow typical of shallow avalanches. The model is a scalar conservation law in space and time, for the volume fraction of smaller particles, with non-constant coefficients depending on depth within the avalanche. It is proved that for steady flow from an inlet, complete segregation occurs beyond a certain finite distance down the slope, no matter what the mixture at the inlet. In time-dependent flow, dynamic shock waves can develop; they are interfaces separating different mixes of particles. Shock waves are shown to be stable if and only if there is a greater concentration of large particles above the interface than below. Constructions with shocks and rarefaction waves are demonstrated on a pair of physically relevant initial boundary value problems, in which a region of all small particles is penetrated from the inlet by either a uniform mixture of particles or by a layer of small particles over a layer of large particles. In both cases, and under a linear shear flow, solutions are constructed for all time and shown to have similar structure for all choices of parameters.


1994 ◽  
Vol 67 (2) ◽  
pp. 217-236 ◽  
Author(s):  
Timothy A. Okel ◽  
Walter H. Waddell

Abstract The effectiveness of predicting rubber performance based on measured silica physical properties in silica- and carbon black-filled compounds is presented for three rubber formulations: an off-the-road tire tread, a wire coat stock and a V-belt. Correlation and regression analyses were performed using SAS software for sixteen physical properties of thirteen precipitated silicas, and sixteen rubber compound performance characteristics of the three compounds. Silica physical properties studied include various measurements of surface area and structure, particle size, pH and impurities. Rubber performance characteristics studied include cure properties and physical properties such as stress/strain, tear strength, cut growth resistance, abrasion resistance and heat build-up. The present study confirms that silica surface area is the single best predictor of the effect that varying silica physical properties have on the physical performance of cured, carbon black-filled rubber compounds containing precipitated silica. Silica structure, as measured by DBP absorption and nitrogen or mercury pore volume, is a secondary predictor of certain rubber physical properties. The confidence limits of the predictions is dependent upon the concentration of precipitated silica used in the carbon black-filled rubber compound.


Author(s):  
Liu-xi Cai ◽  
Shun-sen Wang ◽  
Lei Zhang ◽  
Jing-ru Mao ◽  
Zhen-ping Feng ◽  
...  

Reducing the solid particle erosion (SPE) of blades is one of the most important problems for high-parameter steam turbine. Based on the erosion rate models and the particle rebound models of blade materials obtained through the accelerated erosion test under high temperature, a lot of three dimension numerical simulations were conducted in this paper. The influence of particle size on the impingement point distribution on the nozzle surface and the erosion characteristics of control stage nozzle in a supercritical steam turbine were analyzed quantitatively. The size range of the oxide scale particles participating in the erosion damage were extended to 500μm, and some special anti-erosion measures corresponding to different size particles were proposed to reduce the erosion of nozzle. Results show that the erosion of pressure surface in the trailing edge of nozzle is mainly from the high-intensity impingement of particles smaller than 160μm, especially those with the size range from 20μm to 60μm. For the impingement of these small particles, optimizing the profile and cascade structure as well as coating the hard coating on the surface of nozzle can improve the erosion resistance of nozzle. However, these small particles do not impinge the nozzle trailing edge suction surface. The severe erosion damage of suction surface of nozzle was from the impingement again of the particles with the size range from 200μm to 500μm after rebounding from nozzle pressure surface. It is very difficult to resist the erosion damage of these large particles for the hard coating, and separating large particles from main steam before entering the nozzle chamber should be a good choice for improving the erosion resistance of turbine. These studies will provide a technical basis for selecting anti-erosion measures of control stage nozzle.


2010 ◽  
Vol 25 (5) ◽  
pp. 821-827 ◽  
Author(s):  
Krishna Balantrapu ◽  
Meaghan McMurran ◽  
Dan V. Goia

Inks containing silver nanoparticles of 12 nm, 80 nm, and a 15%/85% mixture of the two sizes were used to evaluate the effect of particle size and size distribution on the electrical properties of sintered films. The silver layers deposited with a “drop-on-demand” inkjet printer were heated at temperatures ranging from 125 to 200 °C. The small particles formed less resistive films at 125 °C, while the larger ones provided better electrical conductivity above 150 °C. The inks containing mixed small and large particles yielded the most conductive silver films over the entire investigated temperature range. A mechanism explaining these results is proposed based on the evolution of film microstructure with temperature.


1938 ◽  
Vol 11 (3) ◽  
pp. 585-590
Author(s):  
A. H. Nellen ◽  
C. E. Barnett

Abstract A STUDY of the processing properties imparted by any pigment to a rubber compound is important in determining the most effective and economical type of pigment for a particular purpose. For example, in a truck tire carcass compound where zinc oxide may be the main pigment, in order to obtain the maximum quality this zinc oxide should be of the type which will give a soft uncured stock and free-flowing qualities so that the cords in the carcass may be thoroughly impregnated during the calendering and curing processes. Also, in a tread compound where channel black is the main pigment, that type of black which will allow faster incorporation into the rubber, faster extrusion, and better flowing qualities will result in manufacturing economies. In the case of both the zinc oxides and the carbon blacks it is essential that these desirable processing characteristics be obtained without losses in other properties, such as rate of cure, tensile strength, and abrasion resistance.


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