Carbon—Silica Dual Phase Filler, a new Generation Reinforcing Agent for Rubber: Part IX. Application to Truck Tire Tread Compound

2001 ◽  
Vol 74 (1) ◽  
pp. 124-137 ◽  
Author(s):  
Meng-Jiao Wang ◽  
Ping Zhang ◽  
Khaled Mahmud

Abstract The application of carbon-silica dual phase fillers (CSDPF) to natural rubber compound was investigated. It was found that these new fillers give significantly better overall performances in comparison with the conventional fillers—carbon black and silica. In a typical truck-tread compound, due to its high polymer—filler interaction and lower filler—filler interaction, the CSDPF E shows a comparable laboratory abrasion resistance and more than 40% reduction in tan δ at 70 °C, a parameter for rolling resistance, compared to compound filled with its carbon black counterpart, N1 10. These properties can, to a certain degree, be further improved by the addition of a small amount of coupling agent, bis(3-triethoxysilylpropyl)tetrasulfane (TESPT). In the case of wet skid resistance measured using the British Portable Skid Tester, the data show that CSDPF gives better performance than the conventional fillers, with and without coupling agent.

1987 ◽  
Vol 60 (4) ◽  
pp. 606-617 ◽  
Author(s):  
Luis González Hernández ◽  
Luis M. Ibarra Rueda ◽  
Celia Chamorro Antón

Abstract The natural magnesium silicate, sepiolite (trade name Pansil), can partially substitute (up to 30%) for carbon black without important losses in physical properties and occasionally can improve them. In the NR-based compounds, as the substitution takes place, vulcanization times and Mooney viscosities decrease. Tear and abrasion resistances are lower. The same effects are observed in the SBR-based compounds, though in this case, the addition of a silane coupling agent (Silane A-189) counteracts the negative effects of the sepiolite, and the obtained values are clearly better than those with only carbon black. According to tan δ behavior in truck tire tread compounds, this filler type gives a higher wet grip resistance, but rolling resistance would be adversely affected by its use, though the presence of a silane coupling agent diminishes these effects. On the contrary, in passenger tire tread compounds, the partial substitution for carbon black seems to increase the wet resistance too, without a pronounced damage in rolling resistance. In this case, the addition of the silane coupling agent produces an increase in wet skid resistance and a decrease in rolling resistance. Based on laboratory tests, rolling resistance increases in all cases, mainly when the sepiolite was modified with silane. Wet skid resistance showed no variations. Clearly, it would be desirable to confirm our observations by an actual tire test.


2002 ◽  
Vol 75 (2) ◽  
pp. 247-263 ◽  
Author(s):  
Meng-Jiao Wang ◽  
Yakov Kutsovsky ◽  
Ping Zhang ◽  
Lawrence J. Murphy ◽  
Steven Laube ◽  
...  

Abstract A new carbon-silica dual phase filler (CSDPF) 4000 has been developed for passenger tire application. Analytically, this filler is featured by higher levels of silica at the surface of the aggregate and higher silanol contents compared with the CSDPF 2000 family of products introduced previously. From the compounding point of view, this new dual phase filler shows higher polymer-filler interaction on the carbon domains and lower filler-filler interaction relative to the conventional fillers used in tire tread compounds. The new filler shows significant improvement in wet skid resistance over the earlier products. When this filler is employed in passenger tire tread compounds, the tradeoff among rolling resistance, wear resistance and wet skid resistance of the tire can be significantly improved compared with conventional fillers.


1996 ◽  
Vol 69 (2) ◽  
pp. 266-272 ◽  
Author(s):  
L. González ◽  
A. Rodríguez ◽  
J. L. de Benito ◽  
A. Marcos

Abstract The compound p-aminobenzenesulfonyl azide was developed as a new type of carbon black to rubber coupling agent. Its addition to rubber compounds increases resilience and moduli while reducing abrasion loss. The behavior of this coupling agent is confirmed by the dynamic mechanical response of the vulcanizates—the rubber Tg is shifted to higher temperatures. Rubber compositions containing this coupling agent may be used in tire treads to reduce rolling resistance and improve wet skid resistance. These attributes were estimated from dynamic property measurements.


2019 ◽  
pp. 000-000
Author(s):  
Qing-Yuan Han ◽  
Xu Li ◽  
Yu-Chun Li ◽  
You-Ping Wu

ABSTRACT The compatibility between solution polymerized styrene–butadiene rubber (SSBR 2466) and natural rubber (NR) is characterized by differential scanning calorimetry and dynamic mechanical thermal analysis. The single glass transition in the entire temperature range of all NR/SSBR blends and good correlation between Tg and SSBR fraction prove the excellent compatibility between SSBR 2466 and NR. With increasing SSBR content, a reduced Payne effect, more homogeneous dispersion of silica, stronger rubber–filler interaction, and more silica selectively distributed in the SSBR phase were determined via rubber-processing analysis, transmission electron microscopy, bound rubber, and thermogravimetric analysis, respectively. The high vinyl content, low styrene content, and end-functionalized structure of SSBR play vital roles in promoting its compatibility with NR and a stronger rubber–silica linkage. The resulting increased tan δ at 0 °C and low tan δ at 60 °C indicates good wet-skid resistance and low rolling resistance by blending SSBR 2466, and 70/30 NR/SSBR is the best balance for producing a “green tire” tread.


2002 ◽  
Vol 75 (3) ◽  
pp. 527-548 ◽  
Author(s):  
John T. Byers

Abstract Strong demands for lower rolling resistance tires in Europe led to the introduction of a new filler system for auto tire treads in the early 1990s. Silica, in combination with a silane coupling agent, was used as the primary filler system despite the increased costs compared to carbon black. The adoption of silica/silane treads has been slower outside of Europe, but some conversion to silica/silane or alternative filler blends has taken place in North America and Japan. This paper is a review of the many reports related to the silica/silane filler system, as well as alternative approaches — including new carbon blacks — to lower rolling resistance, that have been generated since the introduction of the “green tire” concept in the early 1990s.


2005 ◽  
Vol 21 (3) ◽  
pp. 231-242 ◽  
Author(s):  
S.L. Agrawal ◽  
S.K. Mandot ◽  
N. Mandal ◽  
S. Bandyopadhyay ◽  
R. Mukhopadhyay ◽  
...  

Tyre manufacturers are continually developing energy efficient, low rolling resistance tyres, using more and more naturally occurring materials, with minimum depletion of petroleum/natural resources. Of all the components of a typical tyre, the tread component contributes most to rolling resistance properties. So continuous efforts are in progress around the globe to develop suitable tread compounds in order to fulfil the above criteria with different filler combinations, including treated fillers. In the present study, the effect of a naturally occurring coupling agent, yeast, was investigated in the context of a corn – carbon black filler system, and the results were compared with those for corn powder treated with a silane coupling agent – carbon black system in a radial passenger tyre tread compound. The yeast increased polymer-filler interaction significantly by modifying the corn surface, giving rise to optimum properties for the tread compound.


1982 ◽  
Vol 10 (1) ◽  
pp. 16-22 ◽  
Author(s):  
H. Hirakawa ◽  
A. Ahagon

Abstract Two-stage mixing when applied to blends of Chlorobutyl Rubber (C1-IIR), Natural Rubber (NR), and Polybutadiene Rubber (BR), can produce tread compounds exhibiting a combination of very low hysteresis, good wet skid resistance, and good abrasion resistance. In the first stage, about half the raw rubber, including all C1-IIR and BR, is mixed with most of the carbon black to form a very high carbon black stock. In the second stage, the first-stage stock is diluted with the remaining NR. Curatives, etc., are added on the mill. Tests on radial tires for automobiles confirm the advantages of the two-stage mixed tri-rubber blend tread compounds.


1983 ◽  
Vol 56 (2) ◽  
pp. 390-417 ◽  
Author(s):  
W. M. Hess ◽  
W. K. Klamp

Abstract The rolling resistance of SBR/BR radial passenger tire treads was varied as a function of carbon black type and loading, as well as other compounding variables, such as oil content, high-viscosity oil and resin addition, and NR substitution. In all instances, the rolling loss variations showed a good correlation with either tan δ or resilience. The tan δ response was valid for a wide range of test temperatures, frequencies, and strain amplitudes. Wet (32 km/h) and dry (64 km/h) traction indicated a high positive correlation with loss compliance (D″). Here, the best correlations were obtained at lower dynamic testing temperatures (0–25°C.) and higher strain amplitudes. High-speed wet traction (97 km/h) appeared to be relatively independent of the tread compounding variables but did show a slight correlation with tan δ measured at ™25°C. The following patterns were observed relative to tread rolling resistance, traction, and wear as a function of compounding variables: 1. Black loading.—Reduced black loading lowers rolling resistance without much effect on traction. About 4% less black in the tread compound lowers rolling resistance by about 5–6% in the formulations which were evaluated. 2. Oil loading.—At a fixed black level, increased oil raises both rolling resistance and traction. About 2% higher rolling resistance was found for a 10 phr increase in oil loading, but the effect on wet traction appeared to be much greater (7–8%). 3. Black type.—Increasing black fineness raises both rolling resistance and traction, the latter effect being considerably less. Increased DBPA has very little effect on rolling resistance but reduces traction. At reduced black loadings, the finer and higher DBPA blacks show the least loss in treadwear resistance. Blacks with broad aggregate size distribution give lower rolling resistance at the same surface area and DBPA. For extreme blends (carcass and tread grades), however, the loss in treadwear resistance is quite severe (∼30%). 4. Curatives.—Increased sulfur and accelerator levels produced a significant reduction in tan δ, with a similar but lesser drop in D″. The same reduction in tan δ with increased accelerator (OBTS) level produced less effect on D″ than the sulfur increase. 5. Natural rubber substitution.—Compounds in which 30 phr of NR were substituted for 25 phr of SBR and 5 phr of BR indicated slightly better performance in terms of both rolling resistance and traction. 6. High-viscosity oil or resin substitution.—Replacing conventional extender oil with high-viscosity oil or resin appears to improve traction but has a greater adverse effect on rolling resistance. 7. Compound optimization.—N299 black gives the best overall balance of performance in terms of rolling resistance, traction, and treadwear at reduced black loadings. N121 confers about 10% better treadwear and equal traction in the same compound, but at about 4% higher rolling resistance.


1998 ◽  
Vol 26 (4) ◽  
pp. 241-257 ◽  
Author(s):  
H. Takino ◽  
H. Takahashi ◽  
K. Yamano ◽  
S. Kohjiya

Abstract Wet skid resistance for rubbers with a wide range of carbon black loadings and process oil loadings was investigated from the viewpoints of viscoelastic properties and abrasion properties. An analysis of wet skid resistance by the factors of Tα and BPST abrasion, which was effectively performed on a wide range of polymers in a previous report, gave a poor correlation this time. In the case of a wide range of carbon black loadings and oil loadings, the factors of tan δ and BPST abrasion had a good relationship with wet skid resistance. In this study, tan δ at 7°C was found to be a suitable factor corresponding to adhesion loss and hysteresis loss in rubber friction. By the evaluation of abrasions, BPST abrasion and PICO abrasion were estimated to be governed by different mechanisms.


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