Method for assessing the state and residual life of the insulation based on analysis of the time of discharge of the capacity of electric cables

As of today, the problem of the lack of non-destructive methods for assessing the state and determining the residual life of the insulation of electrical cables is relevant for cable lines in operation, and especially for lines that have exhausted their service life. The research presented in the framework of this article is aimed at creating a non-destructive technique for assessing the state and residual life of electrical cables insulation. The study was carried out using computer simulation methods and using the basic theoretical laws of physics and electrical engineering. A method for assessing the condition and residual life of electrical cable insulation has been developed, which is based on the analysis of the discharge time of the cable capacity. The applicability of the method is determined, instructions are given on its applicability and the analysis of the output data. The obtained results can be used by power grid companies and industrial enterprises to analyze the state of the insulation of electrical cables.

Millimeter-wave band subsurface sounding module

Radio-wave devices are used for many environmental and material research tasks. These devices and the development of relatively simple and affordable quasi-optic radio wave receivers and transmitters of millimeter and terahertz bands are important for numerous applications. Results of the design of a terahertz-band quasioptical transmitter-receiver module are presented. The module is intended for the remote detection of various objects and for measuring the depolarized field components backscattered by various long objects hidden behind obstacles (building materials and/or everyday items that prevent visual contact with the objects). These may be interfaces between materials with different dielectric constants, fiber optic cables, electric cables, and otherobjects. Results of full-scale experimental testing of the module on the detection of electric cables buried under plater in the wall of a building are presented.

Odor Recognition of Thermal Decomposition Products of Electric Cables Using Odor Sensing Arrays

An odor sensing system with chemosensitive resistors was used to identify the gases generated from overheated cables to prevent fire. Three different electric cables for a distribution cabinet were used. The cables had an insulation layer made of polyvinyl chloride (PVC) or cross-linked polyethylene (XLPE). The heat resistance of the cables was tested by differential thermal and thermogravimetric analyses. The thermal decomposition products of the cables were investigated by gas chromatography-mass spectrometry (GC-MS). For the odor sensing system, two types of 16-channel array were used to detect the generated gases. One contains high-polarity GC stationary phase materials and the other contains GC stationary phase materials of high to low polarity. The system could distinguish among three cable samples at 270 °C with an accuracy of about 75% through both arrays trained with machine learning. Furthermore, the system could achieve a recall rate of 90% and a precision rate of 70% when the abnormal temperature was set above the cables’ allowable conductor temperature at 130 °C. The odor sensing system could effectively detect the abnormal heating of the cables before the occurrence of fire. Therefore, it is helpful for fire prediction and detection systems in factories and substations.

Radio-Oxidation Ageing of XLPE Containing Different Additives and Filler: Effect on the Gases Emission and Consumption

In the lifetime extension of nuclear power plants (NPPs) context, aging of electric cables has to be very well understood in order to predict their end-of-life and thus to replace them on time. Therefore, evaluation and understanding of the ageing mechanism of the cable insulating material is mandatory under conditions as close as possible of those encountered in NPPs. In this context, different formulated crosslinked polyethylenes (XLPE)—one of the polymers used nowadays to manufacture the insulator layer—have been irradiated under oxidative conditions, at two different dose rates and at different aging doses. Gases emitted and consumed from the irradiated polymers were quantified to identify the primary processes happening in the materials and thus the interactions involved between the different molecules composing the formulated polymers.

Radiation-Based Crosslinking Technique for Enhanced Thermal and Mechanical Properties of HDPE/EVA/PU Blends

Crosslinking of polyolefin-based polymers can improve their thermal and mechanical properties, which can then be used in various applications. Radiation-induced crosslinking can be done easily and usefully by irradiation without a crosslinking agent. In addition, polymer blending can improve thermal and mechanical properties, and chemical resistance, compared to conventional single polymers. In this study, high-density polyethylene (HDPE)/ethylene vinyl acetate (EVA)/polyurethane (PU) blends were prepared by radiation crosslinking to improve the thermal and mechanical properties of HDPE. This is because HDPE, a polyolefin-based polymer, has the weaknesses of low thermal resistance and flexibility, even though it has good mechanical strength and machinability. In contrast, EVA has good flexibility and PU has excellent thermal properties and wear resistance. The morphology and mechanical properties (e.g., tensile and flexure strength) were characterized using scanning electron microscopy (SEM) and a universal testing machine (UTM). The gel fraction, thermal shrinkage, and abrasion resistance of samples were confirmed. In particular, after storing at 180 °C for 1 h, the crosslinked HDPE-PU-EVA blends exhibited ~4-times better thermal stability compared to non-crosslinked HDPE. When subjected to a radiation dose of 100 kGy, the strength of HDPE increased, but the elongation sharply decreased (80%). On the other hand, the strength of the HDPE-PU-EVA blends was very similar to that of HDPE, and the elongation was more than 3-times better (320%). Finally, the abrasion resistance of crosslinked HDPE-PU-EVA was ~9-times better than the crosslinked HDPE. Therefore, this technology can be applied to various polymer products requiring high heat resistance and flexibility, such as electric cables and industrial pipes.

Optimization of the Mechanical Properties of Polyolefin Composites Loaded with Mineral Fillers for Flame Retardant Cables

Formulations based on mineral fillers and polymeric matrices of different nature were studied to obtain halogen-free flame retardant compounds (HFFR) for cable applications. The work was carried out by comparing fire-retardant mineral fillers of natural origin with synthetic mineral ones available on the market. As a reference, a formulation based on micronized natural magnesium hydroxide (n-MDH, obtained from brucite) and an ethylene-vinyl acetate copolymer with 28% by weight (11% by moles) of vinyl acetate were selected, and the mechanical and flame retardant properties compared with formulations based on secondary polymers combined with EVA, metal hydroxides, and carbonates. Notably, we found a synergistic effect in the mechanical, rheological and flame retardant properties for the composite containing a mixture of n-MDH and boehmite in a 3:1 weight ratio. Overall, the present work provided a complete and optimized recipe for the formulation of polymer composites characterized by the required flame retardant and mechanical features in electric cables applications.

Topology Optimization Design of Filling Bodies in an Umbilical Based on Moving Morphable Components Theory

Umbilical is an indispensable link of offshore oil & gas resource development equipment for underwater production system, which are mainly composed of functional components such as steel tubes, electric cables and optical cables are in a helically wound structure. Filling bodies are required to support these functional components for improving anti-crushing capacity and fatigue life. Filling bodies have a significant impact on the mechanical and physical properties, which triggers the optimization design of filling bodies. However, the complexity of filling body space brings challenge to the optimization design. Moving Morphable Components (MMC) theory is introduced to topological optimization method in complicated filling body space with the objective of mechanical properties. The results show that the optimized filling bodies can effectively reduce structural weight with the same mechanical properties. Numerical models of cross-sections of umbilicals with the optimized filling bodies are constructed, the cross-sectional mechanical properties are compared with that under the initial filling body form, which can fully verify the feasibility and correctness of this optimization design strategy.

Fire Growth Rate Index as a Key Fire Characteristic of Electrical Cables

This study deals with the Fire Growth Rate Index (FIGRA) as a key fire characteristic of electrical cables (determined by a cone calorimeter) that allows to estimate their reaction to fire class. Three power (supply) electrical cables (reaction to fire class B2ca) were tested by a cone calorimeter using different heat fluxes of 20, 30, 40 a 50 kW·m−2. The cables were three-wire (cross-section of each wire was 1.5 mm2) with a nominal voltage of 0.6 kV (alternating current), resp. 1 kV (direct current). The cable sheaths were made of an ethylene copolymer filled with aluminum hydroxide. The beddings were made of an ethylene copolymer filled with a mixture of aluminum hydroxide and calcium carbonate. The conductor insulations of one electrical cable were made of crosslinked polyethylene and the conductor insulations of the other two electrical cables were made of an ethylene copolymer filled with aluminum hydroxide. FIGRA was determined per unit length and unit area of electrical cables. FIGRA increased with increasing heat flux. At a heat flux of 50 kW·m−2, all the electric cables examined showed a very similar FIGRA (from 0.19 to 0.21 kW·m−1·s−1 and 18.4 to 21.2 kW·m−1·s−1, respectively). Conversely, at a heat flux of 20 kW·m−2, the investigated cables showed greater FIGRA variance (in the range of 0.11 to 0.16 kW·m−1·s−1 or 10.8 to 16.2 kW·m−1·s−1).

Influence of Gamma Irradiation on Electric Cables Models: Study of Additive Effects by Mid-Infrared Spectroscopy

Cables, especially their insulation and jacket materials made of polymers, are vulnerable to ageing degradation during normal operation. However, they must remain functional for the entire life of a nuclear power plant, or even in the event of an accident for cables with a safety requirement. This study focuses on models of crosslinked polyethylene (XLPE)-based insulation of cables and deals with the structure modification and the behavior of XLPE for nuclear applications due to the effect of additives. Various additives are added to the polymer formulation to evaluate their impact on ageing. The samples are irradiated at room temperature by several gamma doses, up to 374 kGy, with two dose rates (40 Gy/h and 300 Gy/h) and compared with a non-irradiated sample used as reference. To understand the impact of gamma irradiation on the materials, the principal component analysis (PCA) method is applied on spectra recorded through attenuated total reflectance–Fourier transform infrared (ATR-FTIR) spectroscopy. The results highlight the effects of ageing depending on the dose rate and on the formulation of the materials, with the identification of different degradation products. A curve resolution study compares the effects of different additives on polymer oxidation and shows that the low dose rate leads to a higher degradation than the high dose rate.