Production Capacity Requirements Planning Using The Capacity Method Requirement Planning

PT. ABC is a company engaged in the manufacture of Dolomite Fertilizer. The number of requests is greater than the amount of production. Due to fluctuations in the number of requests that tend to increase, this occurs due to a lack of capacity at the workstation. Therefore, it is necessary to calculate the capacity requirements planning analysis for each work station to know the company's capacity needs. The research aims to identify the shortage/excess production capacity and provide proposals for the balance of production capacity at PT. A B C. Production capacity research was conducted using the Capacity Requirement Planning (CRP) method. Results and Discussion, comparison of available capacity and required capacity (load) are as follows, work station jaw crusher available capacity 36.74 hours/week while required capacity (load) 36 hours/week, work station bucket elevator available capacity 36, 74 hours/week while the required capacity (load) is 14.4 hours/week, work station ball mill available capacity is 36.74 hours/week while the required capacity (load) is 45.6 hours/week, and work station silo flour the available capacity is 36.74 hours/week while the required capacity (load) is 51.59 hours/week. In conclusion, two stations experience excess capacity, namely the jaw crusher work station with an excess capacity of 0.74 hours/week and the bucket elevator work station with an excess capacity of 22.34 hours/week. The other two work stations experienced a lack of capacity, namely the ball mill work station with a capacity shortage of 22.34 hours/week and the silo flour work station with a capacity shortage of 14.85 hours/week. Efforts to balance capacity by scheduling overtime and adding equipment (machinery) to work centers that lack capacity, so that the company's production targets are achieved.

Analisis Kerusakan Bucket Elevator M-145 Dengan Metode Fishbone Diagram

Machine failure on the M-145 bucket elevator contributed to downtime in January 2021, as much as 605 minutes or 6.75 hours, starting from January 17-20 2021 with a total of 17 production downtimes. The purpose of this study was to analyze the damage to the M145 elevator to determine the root cause of the damage and in this study used the fishbone diagram method. From the results of research conducted there was damage to the M145 elevator that the cause of the overflow was due to the peeling of the rubber coating on the top pulley of the upper motor pulley so that the belt became loose and caused friction on the conveyor belt, the tightness of the conveyor belt which was rarely checked, from the beginning of the construction of the bucket which caused the material to be indirect. lifted to the top but first stirred at the bottom so that it inhibits the speed of the bucket elevator. In preventing overflow damage on the M145 elevator machine by repairing or replacing the top pulley with a new pulley or repair by providing a good pulley rubber coating, as well as changing the direction of the elevator inlet so that the bucket is no longer stuck with raw materials

MANAGEMENT OF TRANSPORTATION AND TECHNOLOGICAL EQUIPMENT OF THE INDUSTRY BASED ON THE SMART SYSTEM

High productivity and power of technological and transport mechanisms, large capacity and number of storage equipment, a variety of types of grain crops simultaneously processed at the elevator require the operator to make a lightning-fast decision, the optimal choice of grain transportation routes.One of the first control systems consisted of huge energy-intensive cabinets with starting equipment, allowing remote control of equipment, without the functions of elementary control of their operation.As storage volumes increased, these systems were supplemented with relay cabinets, whose task was to conduct interlocked control of an ever-increasing number of mechanisms, so that at least somehow it was possible to control such a complex. These relay cabinets had a low degree of reliability (contact elements), consumed a large amount of energy, and required the constant presence of large maintenance personnel.The era of microelectronics has come, which completely changed the idea of the capabilities of control systems. At first, it seemed very expensive and not a quick payback. But every year, the cost of automation equipment is decreasing, reliability has grown to high levels and this technique has come to the management systems of grain storages and elevators.Modern automation at the majority of Ukrainian elevators makes it possible to control technological processes. At the same time, many processes are regulated in a mode that requires a sufficiently high qualification of service personnel. The exchange of data on the operation of SMART-INDIVIDUAL equipment is carried out by logical controllers by polling sensors, generating control actions, monitoring equipment operating modes with display in the WEB-interface system. The SMART-INDIVIDUAL system has undeniable advantages over existing centralized control and management systems. SMART technology is inextricably linked with the dispatch control and data collection system - SCADA, designed to monitor and supervise a large number of remote objects or one geographically distributed object. The SMART-INDIVIDUAL system is equipped with a module with a regulation for monitoring parameters, equipment according to the passport characteristics. At the same time, the system maintains an archive and controls the timing of maintenance. The laboratory installation SMART-INDIVIDUAL includes technological and transport equipment, which is most used in the elevator industry: air filter ZEO-FCS, bucket elevator ZEO-BE, scraper chain conveyor ZEO-DC. On the basis of the SMART-INDIVIDUAL software and hardware complex at the Department of Technological Equipment for Grain Production of the Odessa National Academy of Food Technologies, students are trained in the new specialty "IT service of equipment".

Evaluating the distribution of African swine fever virus within a feed mill environment following manufacture of inoculated feed

It is critical to understand the role feed manufacturing may have regarding potential African swine fever virus (ASFV) transmission, especially given the evidence that feed and/or ingredients may be potential vectors. The objective of the study was to evaluate the distribution of ASFV in a feed mill following manufacture of contaminated feed. To accomplish this, a pilot-scale feed mill consisting of a mixer, bucket elevator, and spouting was constructed in a BSL-3Ag facility. First, a batch of ASFV-free feed was manufactured, followed by a batch of feed that had an ASFV-contaminated ingredient added to feed, which was then mixed and discharged from the equipment. Subsequently, four additional ASFV-free batches of feed were manufactured using the same equipment. Environmental swabs from 18 locations within the BSL-3Ag room were collected after each batch of feed was discharged. The locations of the swabs were categorized into four zones: 1) feed contact surface, 2) non-feed contact surface < 1 meter away from feed, 3) non-feed contact surface > 1 meter from feed, and 4) transient surfaces. Environmental swabs were analyzed using a qPCR specific for the ASFV p72 gene and reported as genomic copy number (CN)/mL of environmental swab processing buffer. Genomic copies were transformed with a log10 function for statistical analysis. There was no evidence of a zone × batch interaction for log10 genomic CN/mL (P = 0.625) or cycle threshold (Ct) value (P = 0.608). Sampling zone impacted the log10 p72 genomic CN/mL (P < 0.0001) and Ct values (P < 0.0001), with a greater amount of viral genome detected on transient surfaces compared to other surfaces (P < 0.05). This study illustrates that once ASFV enters the feed mill environment it becomes widespread and movement of people can significantly contribute to the spread of ASFV in a feed mill environment.

Design and Fabrication of Bucket Elevator

Bucket elevators are mostly used as transporting method for many industries. Selecting this method commonly depends upon material to be transported, its weight, height, matter. Usefulness of this system totally depends upon type of material to be transporting. This system comes under material handling equipment. In this paper practical application of bucket elevator is considered, where belt drive operated elevator is analysed.

INCREASE THE EFFICIENCY OF GRAIN COOLING AFTER DRYING AND HEAT TREATMENT

One of the main requirements for grain dryers is the need for high-quality cooling of grain material after drying. Today, the most widespread are grain coolers built into grain dryers. As the practice of operation has shown, the most widespread in agriculture mine grain dryers with their cooling zones are ineffective: the temperature of the grain after cooling often exceeds the ambient air temperature by 15-30 0C, which is unacceptable. Devices with boxes have such disadvantages as uneven distribution air in the volume of grain mass and the corresponding uneven temperature field of the cooling air, limited opportunities for intensifying heat transfer during grain cooling. More promising for agricultural grain dryers are external coolers, which are installed separately from the dryer and can operate in an independent mode, which has a number of advantages: the quality of cooling improves, the productivity of existing grain dryers increases due to the use of the cooling part as a dryer. The main disadvantages of using the existing external column coolers: the need for an additional vehicle - a bucket elevator for reloading grain from the dryer to the column; vertical arrangement, it is necessary to use transporting means for grain for feeding to a considerable height. But if a pneumatic transport loader with a pulsating air flow is used as a vehicle, then the efficiency of the coolers can be increased due to the removal of a part of the heat accumulated by the grain by the transporting air flow. The paper proposes an analytical rationale for increasing the efficiency of coolers with pneumatic transport in a pulsating air flow.

STRESS ANALYSIS AND TOPOLOGY OPTIMIZATION OF A CHAIN BUCKET ELEVATOR USING ANSYS

A failure of conveyor chain links in a production process can cause unscheduled shutdowns, which increase the throughput time coupled with damaged buckets and chain links, which increase maintenance and repair costs. Since failures of conveyor chains are inevitable, this research aims to modify the design of the chain bucket elevator by incorporating a ratchet mechanism, which will prevent the chain bucket assembly from dropping to the bottom of the chain bucket elevator whenever there is a chain-link failure and also avoid the jamming of the bucket chain assembly against one another when dropping to the bottom of the elevator during failure. The number of damaged buckets and chains will be minimal, thereby reducing the maintenance and repair costs. Also, the time required for replacing the failed chain link will be reduced, which in turn, will reduce the down-time, thereby increasing the production rate. The ratchet mechanism, which can withstand a maximum load of 38.10 kN, comprises a toothed wheel, a pawl, and a spring. An analytical method was employed for the initial analysis and the results were verified using the FEM. Topology Optimization was carried out on the beam and lever with results showing a 20% and 26% weight reduction from the original, respectively. The stresses induced in the beam and lever increased significantly by 36% and 47 %, respectively, because of the optimization, however, they remained within the acceptable limits.

Improving the Reliability of the Scraper-Bunker Peat Harvester

Cases of failures of peat scraper-bunker harvesting machines are analyzed. It has been proven, that the main cause of failures is the stumpiness of the peat deposit. When interacting with the stump, there is a sharp increase in the load on all elements of the transmission of the machine, which leads to their temporary exit from the working state. The first element, that the stump encounters is the machine's elevator bucket. As a result of interaction, the bucket gets damaged in the form of ruptures, incipient and developed cracks. Proposals are formulated to increase the reliability of the scraperbunker peat harvester by installing a simple tracking device at work of the bucket elevator and improving the design of the elevator bucket itself. It is noted, that due to the initiation and development of cracks in the zone of welded seams, buckets must be subjected to flaw detection at least once a year, during pre-season maintenance.