Investigation of the effect of temperature and layup on the press forming of polyvinyl chloride-based composite laminates and fiber metal laminates

2016 ◽  
Vol 89 (1-4) ◽  
pp. 207-217 ◽  
Author(s):  
Vahid Zal ◽  
Hassan Moslemi Naeini ◽  
Ahmad Reza Bahramian ◽  
Jos Sinke
Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4210
Author(s):  
Kai Jin ◽  
Shanyong Xuan ◽  
Jie Tao ◽  
Yujie Chen

The glass fiber reinforced polypropylene/AA2024 hybrid laminates (short for Al/Gf/PP laminates) as structural materials were prepared and formed by hot pressing. The synergistic effects of temperature and loading speed on the laminate deformation under tensile and bending conditions were investigated and analyzed in this study. In tension, stress–strain curves presented bimodal types effected by tensile rates and temperatures. The state of PP resin determines the mechanical behavior of the FMLs. The tensile rate has no effect on FML deformation without heating or over the melting point of PP resin (about 170 °C). The softening point of PP resin (about 100 °C) is characteristic temperature. When the temperature exceeds the softening point but does not reach the melting point, the tensile strength and elongation will demonstrate coordinated growth at a relatively high tensile speed. The efficiency of fiber bridging is affected significantly since the resin is the medium that transfers load from the metal to the fiber. Under bending, the curves presented a waterfall decrement with temperature increment. The softening point of resin matrix is the key in a bending process. When the temperature is near the softening point, deformation is sensitive to both the temperature and the loading speed to a certain extent. If temperature is lower than softening point, deformation is mainly guided by temperature. If the temperature is beyond the softening point, loading speed is in a leading position of deformation. The bending strength gradually increases with loading rate. By using these deformation characteristics, the deformation of the thermoplastic laminates can be controlled in stamping or other plastic forming processes for thermoplastic fiber metal laminates.


Author(s):  
Vahid Zal ◽  
Hassan Moslemi Naeini ◽  
Ahmad Reza Bahramian ◽  
Hadi Abdollahi

A study on new materials usage to produce fiber metal laminates is presented in this work. Amorphous polyvinyl chloride thermoplastic and aluminum 3550 sheets are used to fabricate the fiber metal laminates. Different surface treatments were carried out on the aluminum sheets and the fiber metal laminates were produced using the film stacking procedure. Flexural strength and modulus of the products and also shear strength of bonding were measured using three-point bending test, and their failure mechanisms were evaluated using optical microscope images. Also, the effects of aluminum layer and aluminum/composite laminates bonding on the dynamic properties of the fiber metal laminates were studied using Dynamic Mechanical Thermal Analysis. It was concluded that mechanical roughening of the aluminum sheet has the maximum effect on the aluminum/matrix bonding strength such that simultaneous fracture of composite laminates and aluminum layer in the bending condition was observed in the produced fiber metal laminates without any delamination.


2019 ◽  
Vol 223 ◽  
pp. 110961 ◽  
Author(s):  
Fabrizio Sarasini ◽  
Jacopo Tirillò ◽  
Luca Ferrante ◽  
Claudia Sergi ◽  
Francesca Sbardella ◽  
...  

2020 ◽  
Vol 39 (13-14) ◽  
pp. 499-519
Author(s):  
Wentao He ◽  
Changzi Wang ◽  
Shuqing Wang ◽  
Lu Yao ◽  
Jun Wu ◽  
...  

This work mainly investigates the effects of the hole number and layer direction on the tensile mechanical behavior and failure mechanisms of multihole fiber metal laminates by experimental and numerical methods. With the aid of digital image correlation technique, tensile tests are implemented to obtain mechanical responses of different multihole fiber metal laminates. Subsequently, numerical simulation considering thermal residual stress is conducted to elucidate the failure modes and progressive damage evolution of multihole fiber metal laminates, which integrates the progressive damage model of composite laminates and a cohesive zone model between aluminum sheet/composite laminates. Finally, numerical predictions are found in a good agreement with experimental measurements, in terms of mechanical responses and fracture morphologies. Results demonstrate that the number of holes has negligible influence on the ultimate tensile strength, whereas affects the final failure strain of multihole fiber metal laminates evidently. With the increase of layer direction, the fracture morphology changes from evident brittle fracture to fiber pull-out and matrix damage, which indicates that the critical failure mechanism of multihole fiber metal laminates changes from tension dominated to tension–shear dominated. Additionally, the longer loading history from initial damage to final failure of composite laminates demonstrates the significance of considering progressive damage behavior in numerical simulation.


2020 ◽  
Vol 25 ◽  
pp. 101273
Author(s):  
Seyed Jalal Hashemi ◽  
Ali Sadooghi ◽  
Kaveh Rahmani ◽  
Fereshte Davarzani ◽  
Saeed Akbari

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