Vibrations attenuation of a Jeffcott rotor by application of a new mathematical model of a magnetorheological squeeze film damper based on a bilinear oil representation

2019 ◽  
Vol 230 (5) ◽  
pp. 1625-1640 ◽  
Author(s):  
Jaroslav Zapoměl ◽  
Petr Ferfecki ◽  
Paola Forte
Author(s):  
Jaroslav Zapoměl ◽  
Petr Ferfecki

Unbalance of rotating parts is the main source of excitation of lateral oscillations of rotors, of increase of time varying forces transmitted to the rotor stationary part, and of energy losses generated in the support elements. The technological solution, which makes it possible to reduce these undesirable effects, consists in adding damping devices to the rotor supports. A simple dynamical analysis shows that to achieve their optimum performance their damping effect must be adaptable to the current operating speed. This is enabled by magnetorheological squeeze film dampers, the damping effect of which is controlled by the change of magnetic flux passing through the lubricating layer. The developed mathematical model of the magnetorheological squeeze film damper is based on assumptions of the classical theory of lubrication and on representing the magnetorheological oil by a bilinear material. The results of the carried out computational simulations show that the appropriate control of the damping force makes it possible to minimize the energy losses in a wide range of operating speeds. The development of a new mathematical model of the magnetorheological squeeze film damper, the extension of computational procedures, in which this model has been implemented, the confirmation that the magnetorheological dampers make it possible to reduce energy losses in the rotor supports, and learning more on influence of controllable dampers on behavior of rotor systems are the principal contributions of the presented paper. The carried out research highlights the possibility of reducing the energy losses by means of employing magnetorheological squeeze film dampers, which represents a new field of their prospective application.


2020 ◽  
Vol 70 (2) ◽  
pp. 122-130
Author(s):  
Rahul Kumar Singh ◽  
Mayank Tiwari ◽  
Anpeksh Ambreesh Saksena ◽  
Aman Srivastava

Rotor systems play vital role in many modern day machinery such as turbines, pumps, aeroengines, gyroscopes, to name a few. Due to unavoidable unbalance in the rotor systems, there are lateral and torsional vibrations. Ignoring these effects may cause the system serious damages, which sometimes lead to catastrophic failures. Vibration level in rotor systems is acceptable within a range. Focus in this work is to minimize the vibration level to the acceptable range. One of the ways vibration level can be minimised is by means of providing damping. To accomplish this task in this work a new concept squeeze film damper is made by electro discharge machining which is compact in configuration, is filled with magneto-rheological (MR) fluid and tested out on one support of a Jeffcott rotor. This compact squeeze film damper (SFD) produces damping in a compact volume of the device compared to a conventional SFD. MR fluid is a smart fluid, for which apparent viscosity changes with the application of external magnetic field. This compact damper with MR fluid provides the variable damping force, controlled by an external magnetic field. In this work, proportional controller has been used for providing the control feedback. This MR damper is seen to reduce vibrations in steady state and transient input to the Jeffcott rotor. Parametric study for important design parameters has been done with the help of the simulation model. These controlled dampers can be used for reducing vibrations under different operating conditions and also crossing critical speed.


2004 ◽  
Vol 10 (3) ◽  
pp. 163-174 ◽  
Author(s):  
Fabiano A. Rodrigues ◽  
Fabrice Thouverez ◽  
Louis Jezequel

The oil feeding of a squeeze film damper through holes can be an interesting solution to improve the damper's energy dissipation capability since it increases the journal's effective squeezing surface. While groove feeding has been extensively studied, only a few works have addressed the problem of hole fed dampers. The squeeze film damper model may be able to estimate the pressure at the feed holes as well as the flow into the film. A fundamental issue in the modeling of the hole feed system is the choice of the adequate boundary conditions. Existing published models consider the supply pressure to be constant at a specific section of the hydraulic system. The pressures at the oil injection holes are then obtained via local flow balances taking into account a linear flow resistance across the feed conduits. The model developed in the present work is based on the application of the simplified form of the energy equation commonly used in hydraulics, with approximate pressure drop coefficients. As a boundary condition we impose the power supplied to the pump. The nonlinear hydraulics problem is coupled with the squeeze flow and the Newton–Raphson method is employed to solve the set of nonlinear equations. The influence of the hole feed system on the unbalance response and stability of a Jeffcott rotor is analyzed in regards to the number of feed holes and the power supplied to the pump. The feed system behavior is also studied.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Jaroslav Zapoměl ◽  
Petr Ferfecki

Adding damping devices to the rotor supports is a frequently used technological solution for reducing vibrations of rotating machines. To achieve their optimum performance, their damping effect must be adaptable to the current operating speed. This is offered by magnetorheological squeeze film dampers. The magnetorheological oils are liquids sensitive to magnetic induction and belong to the class of fluids with a yielding shear stress. Their response to the change of a magnetic field is not instantaneous, but it is a process called the delayed yielding. The developed mathematical model of the magnetorheological squeeze film damper is based on the assumptions of the classical theory of lubrication. The lubricant is represented by a bilinear material, the yielding shear stress of which depends on magnetic induction. The delayed yielding process is described by a convolution integral with an exponential kernel. The developed mathematical model of the damper was implemented in the computational procedures for transient analysis of rotors working at variable operating speed. The carried-out simulations showed that the delayed yielding effect could have a significant influence on performance of magnetorheological damping devices. The development of a novel mathematical model of a magnetorheological squeeze film damper, the representation of the magnetorheological oil by bilinear material, taking the delayed yielding phenomenon into consideration, increased numerical stability of the computational procedures for transient analysis of flexible rotors, and extension of knowledge on behavior of rotor systems damped by magnetorheological squeeze film dampers are the principal contributions of this paper.


2004 ◽  
Vol 10 (4) ◽  
pp. 561-573 ◽  
Author(s):  
Qian Ding

In this paper we consider a flexible Jeffcott rotor mounted at the ends by identical squeeze film dampers (SFDs). The rotative speed is supposed to increase at a constant angular acceleration. There can be one-peak and two-peak solutions for different values of SFD parameters during passage through the critical speed. Calculation shows that the rotor cannot pass through the critical speed due to the occurrence of diverging backward whirl in passage of the first or second peak, if the level of acceleration is lower than the critical ones. A flexible internal support, which can be activated or deactivated at a certain position along the rotor to change the stiffness of the system to suppress large vibration, is then applied to avoid the occurrence of backward whirl. The method is found to be effective if applied in a suitable way


2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


2018 ◽  
Vol 180 ◽  
pp. 02091
Author(s):  
Dominik Šedivý ◽  
Petr Ferfecki ◽  
Simona Fialová

This article presents the evaluation of force effects on squeeze film damper rotor. The rotor is placed eccentrically and its motion is translate-circular. The amplitude of rotor motion is smaller than its initial eccentricity. The force effects are calculated from pressure and viscous forces which were measured by using computational modeling. Damper was filled with magnetorheological fluid. Viscosity of this non-Newtonian fluid is given using Bingham rheology model. Yield stress is not constant and it is a function of magnetic induction which is described by many variables. The most important variables of magnetic induction are electric current and gap width between rotor and stator. The simulations were made in finite volume method based solver. The motion of the inner ring of squeeze film damper was carried out by dynamic mesh. Numerical solution was solved for five different initial eccentricities and angular velocities of rotor motion.


Author(s):  
Tuyen Vu Nguyen ◽  
Weiguang Li

The dynamic and hydrodynamic properties of the pad in the fluid pivot journal bearing are investigated in this paper. Preload coefficients, recess area, and size gap, which were selected as input parameters to investigate, are important parameters of fluid pivot journal bearing. The pad’s pendulum angle, lubricant oil flow through the gap, and recess pressure which characterizes the squeeze film damper were investigated with different preload coefficients, recess area, and gap sizes. The computational models were established and numerical methods were used to determine the equilibrium position of the shaft-bearing system. Since then, the pendulum angle of the pad, liquid flow, and recess pressure were determined by different eccentricities.


Machines ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 14 ◽  
Author(s):  
Hans Meeus ◽  
Jakob Fiszer ◽  
Gabriël Van De Velde ◽  
Björn Verrelst ◽  
Wim Desmet ◽  
...  

Turbomachine rotors, supported by little damped rolling element bearings, are generally sensitive to unbalance excitation. Accordingly, most machines incorporate squeeze film damper technology to dissipate mechanical energy caused by rotor vibrations and to ensure stable operation. When developing a novel geared turbomachine able to cover a large power range, a uniform mechanical drivetrain needs to perform well over the large operational loading range. Especially, the rotor support, containing a squeeze film damper and cylindrical roller bearing in series, is of vital importance in this respect. Thus, the direct objective of this research project was to map the performance of the envisioned rotor support by estimating the damping ratio based on the simulated and measured vibration response during run-up. An academic test rig was developed to provide an in-depth analysis on the key components in a more controlled setting. Both the numerical simulation and measurement results exposed severe vibration problems for an insufficiently radial loaded bearing due to a pronounced anisotropic bearing stiffness. As a result, a split first whirl mode arose with its backward component heavily triggered by the synchronous unbalance excitation. Hence, the proposed SFD does not function properly in the lower radial loading range. Increasing the static load on the bearing or providing a modified rotor support for the lower power variants will help mitigating the vibration issues.


Sign in / Sign up

Export Citation Format

Share Document