Detection of Aberrations in Bulk Density in Additive Manufactured 300 M Steel using X-ray Radiographic Testing and Ultrasonic Testing

2021 ◽  
Vol 40 (4) ◽  
Author(s):  
Shannon P. Farrell
Author(s):  
Haiquan Wang ◽  
Shixuan Li ◽  
Kangguo Wang ◽  
Xiuli Chen ◽  
Huanfu Zhou

AbstractThis study investigates the bulk density, sintering behaviour, and microwave dielectric properties of the MgO-2B2O3 series ceramics synthesised by solid-state reaction. According to the X-ray diffraction and microstructural analyses, the as-prepared MgO-2B2O3 ceramics possess a single-phase structure with a rod-like morphology. The effects of different quantities of H3BO3 and BaCu(B2O5) (BCB) on the bulk density, sintering behaviour, and microwave dielectric properties of the MgO-2B2O3 ceramics were investigated. Accordingly, the optimal sintering temperature was obtained by adding 30 wt% H3BO3 and 8 wt% BCB. We also reduced the sintering temperature to 825 °C. Furthermore, the addition of 40 wt% H3BO3 and 4 wt% BCB increased the quality factor, permittivity, and temperature coefficient of resonance frequency of MgO-2B2O3 to 44,306 GHz (at 15 GHz), 5.1, and −32 ppm/°C, respectively. These properties make MgO-2B2O3 a viable low-temperature co-fired ceramic with broad applications in microwave dielectrics.


2011 ◽  
Vol 335-336 ◽  
pp. 699-703
Author(s):  
Hui Hui Tan ◽  
Zhu Xing Tang ◽  
Xia Zhao ◽  
He Zhang

This paper introduces Si2ON2-SiC ceramic fabricated by pressureless sintering method and studies the effect of additives, nitriding temperatures on bulk density, porosity, phase composition and microstructure. It is discovered that additives MgO, CeO2 can increase the densities of Si2ON2-SiC ceramic apparently, and MgO additive has a better effect than CeO2. Nitriding temperature also is an important factor. The bulk density of the specimen with MgO additive reaches maximum at 1.91 g/cm3 when sintered at 1450 °C, and the bulk density of specimen with CeO2 additive is 1.86 g/cm3 at the same condition while the bulk density of the specimen without additive is only 1.75 g/cSuperscript textm3. The X-ray diffraction and scanning electron microscopy of the specimens show that the amount of Si2ON2 increase with the sintering temperature increase. But when the temperature is higher than 1500 °C the Si2ON2 grains will decompose into Si3N4, and Si2ON2 will vanish at 1550 °C


Clay Minerals ◽  
1999 ◽  
Vol 34 (1) ◽  
pp. 127-135 ◽  
Author(s):  
S. Hillier

AbstractThe construction and operation of a spray drier is described where the spray is produced using an air brush, essentially a miniature spray gun. The spray-dried products consist of spheres 50–60 µm in diameter and typical product recoveries are 80%, a marked improvement over simple two-nozzle systems. The spray-dried samples are easy to load into XRD powder holders and present a smooth surface and relatively constant bulk density to the X-ray beam. Problems of preferred orientation are effectively eliminated and the resulting X-ray powder patterns are completely reproducible by different operators.


2018 ◽  
Vol 281 ◽  
pp. 230-235
Author(s):  
Wang Nian Zhang ◽  
Li Wang ◽  
Ni Deng

Micropowder MgCO3 was added into magnesite as raw materials to prepare magnesia using a two-step calcination method. The sample magnesite was characterized use X-ray diffraction (XRD) and scanning electron microscopy (SEM). Experimental results showed that the sample insulated at 1600° C for 3 hours before and after sintering presented a linear change rate of 15.6 % in the case of without adding micropowder MgCO3, the prepared magnesia had a bulk density of 2.31 g/cm3 and apparent porosity of 32.8 %, while MgO grain size was 3.11 μm. In the case of adding 8 % micropowder MgCO3, the sample magnesite before and after sintering showed a linear change rate of 17.9 %. The bulk density, apparent porosity of prepared magnesia were 2.46 g/cm3 and 28.1 % respectively, while the grain size of MgO was 5.15 mm.


2019 ◽  
Vol 26 (1) ◽  
pp. 94-98
Author(s):  
Jianying HAO ◽  
Huilan HAO ◽  
Yunfeng GAO ◽  
Xianjun LI ◽  
Mei QIN ◽  
...  

Calcined flint clay (45.6 wt.% Al2O3) and solid waste coal gangue were used to prepare low-density ceramic proppant by solid state sintering method. The density and breakage ratio of the ceramic proppant were systematically investigated as a function of sintering temperature. The morphology and phase composition of the ceramic proppant were examined by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the ceramic proppant is composed of rod-like mullite and granular cristobalite. Bulk density and apparent density of the proppant first rise and then slightly decrease with increasing the sintering temperature, while breakage ratios under 35 MPa and 52 MPa pressure gradually decrease and then increase. As the sintering temperature increases up to 1400 °C, the ceramic proppant shows denser microstructure. The proppant sintered at 1400 °C have the best performance with 1.27 g/cm3 of bulk density, 2.79 g/cm3 of apparent density, 3.27 % of breakage ratio under 35 MPa closed pressure and 8.36 % of breakage ratio under 52 MPa closed pressure, which conform to the requirement of low-density ceramic proppant. The addition of solid waste can greatly reduce the preparation cost of the ceramic proppant.


1996 ◽  
Vol 60 (6) ◽  
pp. 1718-1724 ◽  
Author(s):  
Y. Zeng ◽  
R. L. Payton ◽  
C. J. Gantzer ◽  
S. H. Anderson

2014 ◽  
Vol 912-914 ◽  
pp. 1509-1512
Author(s):  
Kai Jun Chen

Proposed on the basis of nondestructive testing technology, such as ultrasonic testing and X-ray detecting, image processing of hull welding based on MATLAB is a simple detecting method to detect the quality of welding. By image processing, physical dimensions, such as circumferences and shapes, as well as the intensity and texture features of welds can be concluded. Then, through numerical analysis, quality problems, including porosities, slags, undercuts, overlaps, welding defects and others, if exist, can be determined. This method decreases the cost and reduces the harm to people’s health. Experimental results showed that the detecting system can calculate and determine the major features of the welds effectively and accurately, and possesses good practical value.


2012 ◽  
Vol 557-559 ◽  
pp. 839-844 ◽  
Author(s):  
Gao Xiang Du ◽  
Ran Fang Zuo ◽  
Wei Juan Guo ◽  
Jing Hui Liao

Based on the background that large amount of iron ore tailings are stockpiled in China, the utilization of iron ore tailings to prepare sintering brick was studied. The main objective of this paper was to investigate the influence of sintering temperature on sintering bricks from iron ore tailings, in the presence of clay, coal refuses and bentonite. Sintering bricks were prepared at different temperature with 40 wt% iron ore tailings. Drying was investigated as well as the loss on ignition, bulk density and compressive strength of the specimens. Their mechanical and microstructure properties were also investigated by radioactivity, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that compressive strengths of the specimens produced were higher than that required by the standards MU20 of GB5101-2003, up to 128.0Mpa at 1100°C corresponding to its higher bulk density completely.


2012 ◽  
Vol 512-515 ◽  
pp. 1023-1027
Author(s):  
Ran Fang Zuo ◽  
Gao Xiang Du ◽  
Le Fu Mei ◽  
Wei Juan Guo ◽  
Jing Hui Liao

The main objective of this paper was to investigate the addition of iron tailing sintering brick production, in the presence of clay, coal refuses and bentonite. Mixtures containing raw materials of sintering brick and iron tailings were prepared at different proportions (up to 55 wt %), fired at 980°C. Freeze/thaw durability, drying and firing shrinkages were investigated as well as the loss on ignition, bulk density and compressive strength of the fired samples. Their mechanical and microstructure properties were also investigated by differential thermal analysis (DTA/TG), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that compressive strengths of the brick samples are higher than that required by the standards MU15 of GB5101-2003, up to 21.79Mpa with 40% iron tailings corresponding to its higher bulk density completely. Moreover, the results showed that it has such advantages as no lime blowing, uniform color, good freeze/thaw resistance and slight universal frost.


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