scholarly journals Acid-Induced Phosphorus Release from Hydrothermally Carbonized Sewage Sludge

Author(s):  
Carla Pérez ◽  
Jean-François Boily ◽  
Stina Jansson ◽  
Tomas Gustafsson ◽  
Jerker Fick

AbstractPhosphorus (P) recovery from P-rich residues is crucial to sustain food and industrial demands globally, as phosphate rock reserves are being depleted. The aim of this study is to investigate the speciation and recovery of P from hydrochars (HC) of a metal-bearing sewage sludge (SS) produced by hydrothermal carbonization (HTC). We here focus on extractions by acid leaching as P cannot be directly recovered by HTC due to insoluble metal-P compounds. Acid leaching of SS and HCs was investigated using H2SO4 and HCl over a range of leaching times, and explained in terms of how composition affects P and metal release efficiency. HTC at 180, 215 and 250 °C showed that P remained immobilized (> 75% of total P) in the HCs. More than 95% was present as inorganic P, and was the direct consequence of the double addition of iron salts in the wastewater treatment plant. Leaching experiments in 2.5 M acid solutions showed that a near complete release of P could be achieved in HCs, while it was only incomplete in SS (up to 85%). Lower acid concentrations were ineffective for total P recovery. Treatment temperature exceeding 180 °C however decreased P release rates, such that total removal took at least 2 h of reaction time instead of a few minutes. On the other hand, acid leaching transferred more than 70% of iron, manganese, copper and zinc into the leachate, necessitating a post-treatment purification process. This work therefore reveals that HC produced at low HTC temperatures could offer promising avenues for time- and energy-efficient P recovery from SS. Graphic Abstract

Processes ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 151
Author(s):  
Vicky Shettigondahalli Ekanthalu ◽  
Satyanarayana Narra ◽  
Tommy Ender ◽  
Edward Antwi ◽  
Michael Nelles

Phosphorus (P) recovery from alternative P-rich residues is essential to meet the growing demands of food production globally. Despite sewage sludge being a potential source for P, its direct application on agricultural land is controversial because of the obvious concerns related to heavy metals and organic pollutants. Further, most of the available P recovery and sludge management technologies are cost-intensive as they require mandatory dewatering of sewage sludge. In this regard, hydrothermal carbonization (HTC) has gained great attention as a promising process to effectively treat the wet sewage sludge without it having to be dewatered, and it simultaneously enables the recovery of P. This study was conducted to analyse and compare the influence of acid (H2SO4) addition during and after HTC of sewage sludge on P leaching and the characteristics of hydrochar. The obtained results suggested that despite using the same amount of H2SO4, P leaching from solid to liquid phase was significantly higher when acid was used after the HTC of sewage sludge in comparison with acid utilization during the HTC process. After HTC, the reduction in acid-buffering capacity of sewage sludge and increase in solubility of phosphate precipitating metal ions had a greater influence on the mobilization of P from solid to liquid phase. In contrast, utilization of H2SO4 in different process conditions did not have a great influence on proximate analysis results and calorific value of consequently produced hydrochar.


Energies ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 4417
Author(s):  
Taina Lühmann ◽  
Benjamin Wirth

As the use of sewage sludge as a fertilizer in agriculture is increasingly restricted in the European Union, other ways to utilize this waste stream need to be developed. Sewage sludge is an ideal input material for the process of hydrothermal carbonization, as it can convert wet biomass into a solid energy carrier with increased mechanical dewaterability. Digested sewage sludge was hydrothermally carbonized at 160–200 °C for 30–60 min with initial pH levels of 1.93–8.08 to determine optimal reaction conditions for enhanced dewaterability and phosphorus release into the liquid phase. Design of experiments was used to develop response surface models, which can be applied to optimize the process conditions. For optimal dewaterability and phosphorus release, low initial pH values (pH 1.93) and mild temperatures around 170 °C are favorable. Because holding time had no statistically relevant effect, a dependency of reaction time was investigated. Though it did not yield substantially different results, it could be included in investigations of short reaction times prospectively. Low reaction temperatures and short holding times are desirable considering economic reasons for scale-up, while the high acid consumption necessary to achieve these results is unfavorable.


2014 ◽  
Vol 70 (6) ◽  
pp. 1108-1114 ◽  
Author(s):  
Yunbo Zhai ◽  
Bobin Xiang ◽  
Hongmei Chen ◽  
Bibo Xu ◽  
Lu Zhu ◽  
...  

In this paper, the fraction transformation and recovering of phosphorus (P) from sewage sludge (SS) residues, derived from supercritical water process, was investigated by extraction and precipitation processes. In addition, the form of heavy metals existing during the recovery process is also discussed. First, P in the solid residues was recovered by acid leaching with HCl, and then the derived P was adsorbed by activated alumina (Al2O3). Finally, the Al2O3 was desorbed with low concentration of NaOH. Results showed that 80% organic P was converted into HCl-P. The total P (the chief ingredient of HCl-P) in solid residue increased from 86.1 to 95.6% as temperature increased from 350 to 400 °C. The amount of P in the solid residue that was dissolved by 1 M HCl was 97.8%, and over 95% of P in the leaching solution (15 mg/L for P concentration) was adsorbed after 5.0 g of Al2O3 powder was added. The amount of P desorbed from Al2O3 with 0.1 M NaOH was 98.7%. Ultimately, over 85% of TP in SS was recovered. Moreover, the proportion of Cu, Zn and Pb in the extracted P products was lower than 5%.


2019 ◽  
Vol 18 (9) ◽  
pp. 2023-2034 ◽  
Author(s):  
Agnieszka A. Pilarska ◽  
Krzysztof Pilarski ◽  
Boguslawa Waliszewska ◽  
Magdalena Zborowska ◽  
Kamil Witaszek ◽  
...  

2008 ◽  
Vol 3 (1) ◽  
Author(s):  
Karl-Georg Schmelz ◽  
Anja Reipa ◽  
Hartmut Meyer

Emschergenossenschaft and Lippeverband operate 59 wastewater treatment plants which produce approx. 100,000 Mg TS of sewage sludge each year. Using sludge pressure pipelines, about 60 % of this sludge are transported to the central sludge treatment plant in Bottrop. The digested sludges are conditioned using fine coal and polymers and are dewatered using membrane filters. By adding coal, the heating value of the sludge is raised which enables autothermal combustion of the dewatered sludges in fluidised bed furnaces at the central sludge treatment plant. In order to replace coal, a fossil fuel, as conditioning agent, experiments were conducted using alternative materials with high heating values. The addition of shredder fluff agglomerates proved to be particularly successful. Shredder fluff agglomerates are a residue from the recycling of used cars and are generated in a multistage process (e.g. Volkswagen-SiCon Process) by separating the light shredder fraction (plastic components etc.) from the total shredder fluff. The fibrous material is outstandingly suitable for improving the dewaterability and for sufficiently raising the heating value of the dewatered sludge in order to enable autothermal combustion. Since first experiments showed very positive results, a full-scale long-term test-run will take place in 2007.


2008 ◽  
Vol 3 (1) ◽  
Author(s):  
Luchien Luning ◽  
Paul Roeleveld ◽  
Victor W.M. Claessen

In recent years new technologies have been developed to improve the biological degradation of sewage sludge by anaerobic digestion. The paper describes the results of a demonstration of ultrasonic disintegration on the Dutch Wastewater Treatment Plant (WWTP) Land van Cuijk. The effect on the degradation of organic matter is presented, together with the effect on the dewatering characteristics. Recommendations are presented for establishing research conditions in which the effect of sludge disintegration can be determined in a more direct way that is less sensitive to changing conditions in the operation of the WWTP. These recommendations have been implemented in the ongoing research in the Netherlands supported by the National Institute for wastewater research (STOWA).


1985 ◽  
Vol 17 (11-12) ◽  
pp. 297-298 ◽  
Author(s):  
Takao Murakami ◽  
Atsushi Miyairi ◽  
Kazuhiro Tanaka

In Japan various biological phosphorus removal processes have recently been researched by laboratory or pilot plant scale studies and most of them have shown good results. Based on these results, the Japan Sewage Works Agency has conducted a full scale study of the biological phosphorus removal process from June 1982 until February 1983, which was the first full scale operation of this process in Japan. The main purpose of the study was to evaluate phosphorus removal efficiency and also nitrogen removal efficiency of the process and in addition, to ascertain the important operating factors of the process. For the study a treatment train of a large scale sewage treatment plant was remodelled. The aeration tank of 3.825 m3 volume was divided into four equal cells. The whole train including return sludge line was operated entirely independently of the other trains. During the experiment the train was operated under two different modes, Mode 1 and Mode 2. In Mode 1, the train was operated as an A/O process, the first cell of the aeration tank being anaerobic and the other cells oxic. In Mode 2, the train was operated as a Modified Phoredox process. In this case, the first cell was anaerobic, but the second cell was anoxic and nitrified liquor was returned to it from the end of the oxic cells. Mode 1 and Mode 2 were further divided into many ‘runs' and the flow rate varied between 12,550 m3 d−1 and 25,270 m3 d−1 , corresponding to retention times of 7.3 hours and 3.6 hours, respectively. Throughout the experimental period the mean value of influent (primary effluent) total-P concentration was 3.38 mg 1−1 , and that of the final effluent was 0.47 mg 1−1 . A cumulated frequency curve of the data showed that about 93% of measured effluent total-P was below 1.0 mg l−1 . Therefore, it can be concluded that with these influent total-P levels, biological phosphorus removal processes can sufficiently satisfy the effluent standard of 1 mg 1−1 total-P. Even when the process was operated as a Modified Phoredox Process, no obstruction to phosphorus removal because of nitrification was observed and phosphorus removal remained good. However, since the sewage treatment plant treated influent from a combined sewerage system, phosphorus removal was sometimes affected by heavy rainfalls. In such cases phosphorus release in the anaerobic cell was insufficient because of increased influent NOx concentration and accordingly increased denitrification level in the anaerobic cell. Therefore, as a result, enhanced phosphorus uptake in the following cells could not be observed. Higher process stability can be expected if an effective countermeasure to high influent NOx concentration can be made. Influence of flow rate fluctuation on the process was also studied. The treatment train was operated for a week under a daily flow rate fluctuation pattern which ranged between 460 m3 hr−1 and 820 m3 hr−1 . Nevertheless, the effluent total-P concentration showed no increase and stayed constantly lower than 0.5 mg 1−1. The oxidation reduction potential (ORP) was an effective control index to evaluate the degree of phosphorus release in the anaerobic cell. Water temperature did not affect phosphorus release and uptake rates.


1988 ◽  
Vol 20 (4-5) ◽  
pp. 227-236
Author(s):  
J. H. Lohmann ◽  
W. F. Garber

The pumping of sewage sludge solids is reviewed in terms of handling high and low viscosity materials with solids concentrations varying from about 4 % to perhaps 50 %. Knowledge of rheological characteristics including thixotropy is necessary in designing pumping systems with sludge solids percentages, volatile content, particle size, abrasives content and temperatures being variables which could change pump types found suitable from facility to facility. The characteristics of a sewage collection system is also important in determining pumping parameters needed in a treatment plant. Solids handling equipment from other industries have made significant contributions to sewage solids pumping in recent years. Included are moyno-type progressing cavity screw-centrifugal, recessed impeller rotation piston positive displacement, and two cylinder piston S-transfer positive displacement pumps. Pumping equipment used in the F.R.G. and in Southern California in the U.S.A. is remarkably similar. These types of pumps offer the possibility of designing optimum solids dewatering and transfer systems.


1991 ◽  
Vol 23 (10-12) ◽  
pp. 1773-1781 ◽  
Author(s):  
Daisaku Yashiki ◽  
Tadahiro Murakami

Sludge melting furnaces have been applied recently to the treatment of a great deal of sludge generated from the sewage treatment plant. In this report, an explanation is provided of the history of system introduction, outline of treatment flow, sludge properties, operation results and effective utilization of slag generated at the reflector melting furnace, which began operation in July 1988 at the Futakami Sewage Treatment Plant in Toyama Prefecture. The melting furnace almost totally satisfies the needs of its design, and the properties of the generated melted slag exhibit the features that fully enable its effective utilization.


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