Effect of copper content on reaction compound formation in Al-Cu/Ti-W bilayers
In modern integrated circuits, a barrier layer of Ti-W is commonly used to reduce interdiffusion between Al-alloy interconnects and the Si substrate for multilevel metallization. Deterioration of the metallization layers may occur by the interaction of the Al-alloy film with the Ti-W sublayer during post-metallization thermal processing, resulting in the formation of aluminide reaction compounds, such as Al12W and Al5W. The reaction morphologies of the Al film with other transition metals, such as Ti4 and Hf5, have been studied. The morphologies of the compounds are planar for Al3Ti and spiked for Al3Hf, respectively. When Cu solute is added to Al, it has a significant effect on the growth and morphology of these reaction compounds. Although Al-Cu/Ti-W films are now extensively used for multilevel metallization, the effect of Cu content on the reaction growth and morphology of the compound has not been studied in detail. In this work, we report on the effect of Cu content on the reaction between the Al-Cu layer and Ti-W barrier layer, and the resulting morphology.