scholarly journals New support roller profile design for railway wheel re-profiling process by under-floor lathes with a single cutting tool

2022 ◽  
Vol 12 (1) ◽  
Author(s):  
Eduardo Corral ◽  
Jesús Meneses ◽  
M. J. Gómez García ◽  
Cristina Castejón ◽  
Juan Carlos García-Prada
Keyword(s):  
Cutting Tool ◽  
Impact Damage ◽  
The Finite Element Method ◽  
Railway Wheel ◽  
Process Simulations ◽  
Support Roller ◽  
Time Savings ◽  
Profile Design ◽  
Roller Profile ◽  
The Impact

AbstractThe wheel re-profiling is an important part of railway wheelset maintenance. Researchers and railway operators have been very concerned about how to minimize the loss of time during wheel re-profiling without decreasing safety. Avoiding wheelset disassembly means considerable time savings, while reducing wheel damage during operation. Underfloor wheel lathes are the most appropriate tool to achieve this double objective, and therefore the most used nowadays. Multi-cut tool lathes have the disadvantage of being extremely expensive. On the other hand, with single tool lathes, re-profiling is not smooth or safe enough when current convex profile support rollers are used. It is well known by the companies that during reprofiling the wheel suffers impacts/damaged. In this article, a methodology to optimize the profile of the support rollers used in underfloor single tool lathes for railway wheel re-profiling is proposed. This novel profile design will minimize damage and increase the safety of such lathes, since it proposes a greater smoothness in the process. Simulations of re-profiling process have been carried out by the finite element method showing that the designed roller profile reduces drastically the impact/damage during the operation. The impact generated between the re-profiling wheel and the rollers is avoided. Profile-optimized support rollers have been used in a real underfloor wheel lathe, showing good results.

scholarly journals New Support Roller Profile Design for Railway Wheel Re-profiling Process by Under-floor Lathes With a Single Cutting Tool

2021 ◽  
Author(s):  
Eduardo Corral ◽  
Jesús Meneses ◽  
M.J. Gómez García ◽  
Cristina Castejón ◽  
Juan Carlos García-Prada
Keyword(s):  
Cutting Tool ◽  
Impact Damage ◽  
The Finite Element Method ◽  
Railway Wheel ◽  
Process Simulations ◽  
Support Roller ◽  
Time Savings ◽  
Profile Design ◽  
Roller Profile ◽  
The Impact

Abstract The wheel re-profiling is an important part of railway wheelset maintenance. Researchers and railway operators have been very concerned about how to minimize the loss of time during wheel re-profiling without decreasing safety. Avoiding wheelset disassembly means considerable time savings, while reducing wheel damage during operation. Underfloor wheel lathes are the most appropriate tool to achieve this double objective, and therefore the most used nowadays.Multi-cut tool lathes have the disadvantage of being extremely expensive. On the other hand, with single tool lathes, re-profiling is not smooth or safe enough when current convex profile support rollers are used.In this article, a methodology to optimize the profile of the support rollers used in underfloor single tool lathes for railway wheel re-profiling is proposed. This novel profile design will minimize damage and increase the safety of such lathes, since it proposes a greater smoothness in the process. Simulations of re-profiling process have been carried out by the finite element method showing that the designed roller profile reduces drastically the impact/damage during the operation. Profile-optimized support rollers have been used in a real underfloor wheel lathe, showing good results.

Impact Damage Analysis and Experimental Test of Carbon/Epoxy Composite Laminate

2015 ◽  
Vol 1120-1121 ◽  
pp. 590-592
Author(s):  
Hyoh Yun Choi ◽  
Yeon Jun Lim ◽  
Hyun Jun Cho ◽  
Hyun Bum Park
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Composite Laminate ◽  
Impact Analysis ◽  
Impact Damage ◽  
The Finite Element Method ◽  
Fem Model ◽  
The Impact ◽  
Method Analysis ◽  
Element Method

In this work, study on impact damage FEM model of composite structure was performed. From the finite element method analysis results of composite laminate, it was confirmed that the results of analysis was reasonable. The velocity of impactor to initiate damage was estimated, and in order to investigate the damage at the predicted velocity, impact analysis using finite element method was performed. According to the impact analysis results of composite laminate, it was confirmed that the damage was generated at the estimated impact velocity. Finally, the comparison of the numerical results with those measured by the experiment showed good agreement.

scholarly journals Numerical Investigation on the Ultimate Strength of Box Beams with Impact Damage

2020 ◽  
Author(s):  
Wei Xu ◽  
C. Guedes Soares
Keyword(s):  
Residual Stress ◽  
Ultimate Strength ◽  
Impact Damage ◽  
Ship Hulls ◽  
Four Point Bending ◽  
Impact Location ◽  
Box Beam ◽  
Box Beams ◽  
Fracture Damage ◽  
The Impact

AbstractThe objective of this paper is to study the residual ultimate strength of box beams with impact-induced damage, as a model of what may occur in ship hulls. The bottom and side plates of ship hulls can suffer denting or fracture damage due to grounding, collision and other contacts during the ship’s service life and these impact-induced damages could result in considerable strength degradation. Box beams are firstly subjected to impact loading and then four-point bending loading is imposed on the damaged structures to assess the residual strength using ANSYS/LS_DYNA. The ultimate moment and collapse modes are discussed considering the effect of impact location. The impact-induced deformation is introduced in the four-point bending simulation, and the impact-induced stress is included or not to determine the effect of residual stress and distortion after impact. It is shown that impact location has significant influence on the residual ultimate bending moment of the damaged box beam providing that the impact energy is kept constant. The collapse modes also change when the impactor strikes on different locations. Damaged hard corner and inclined neutral axes might explain the reduction of ultimate strength and diverse collapse modes. The residual stress in the box beam after impact may increase or decrease the ultimate strength depending on impact location.

scholarly journals The effect of the outlet angle β2 on the thermomechanical behavior of a centrifugal compressor blade

2020 ◽  
Vol 29 (1) ◽  
pp. 1-8
Author(s):  
Ahmed Allali ◽  
Sadia Belbachir ◽  
Ahmed Alami ◽  
Belhadj Boucham ◽  
Abdelkader Lousdad
Keyword(s):  
Mechanical Behavior ◽  
Centrifugal Compressor ◽  
Three Dimensional ◽  
Complex Form ◽  
Compressor Blade ◽  
Stress Fields ◽  
The Finite Element Method ◽  
Mechanical Fatigue ◽  
Outlet Angle ◽  
The Impact

AbstractThe objective of this work lies in the three-dimensional study of the thermo mechanical behavior of a blade of a centrifugal compressor. Numerical modeling is performed on the computational code "ABAQUS" based on the finite element method. The aim is to study the impact of the change of types of blades, which are defined as a function of wheel output angle β2, on the stress fields and displacements coupled with the variation of the temperature.This coupling defines in a realistic way the thermo mechanical behavior of the blade where one can note the important concentrations of stresses and displacements in the different zones of its complex form as well as the effects at the edges. It will then be possible to prevent damage and cracks in the blades of the centrifugal compressor leading to its failure which can be caused by the thermal or mechanical fatigue of the material with which the wheel is manufactured.

A First Step towards a Tribological Approach to Investigate Cutting Tool Wear

2014 ◽  
Vol 611-612 ◽  
pp. 452-459 ◽  
Author(s):  
Giovenco Axel ◽  
Frédéric Valiorgue ◽  
Cédric Courbon ◽  
Joël Rech ◽  
Ugo Masciantonio
Keyword(s):  
Tool Wear ◽  
Cutting Tool ◽  
304L Stainless Steel ◽  
Fe Modelling ◽  
Wear Model ◽  
Cutting Tool Wear ◽  
The Will ◽  
Preliminary Study ◽  
The Impact ◽  
Macroscopic Parameters

The present work is motivated by the will to improve Finite Element (FE) Modelling of cutting tool wear. As a first step, the characterisation of wear mechanisms and identification of a wear model appear to be fundamental. The key idea of this work consists in using a dedicated tribometer, able to simulate relevant tribological conditions encountered in cutting (pressure, velocity). The tribometer can be used to estimate the evolution of wear versus time for various tribological conditions (pressure, velocity, temperature). Based on this design of experiments, it becomes possible to identify analytically a wear model. As a preliminary study this paper will be focused on the impact of sliding speed at the contact interface between 304L stainless steel and tungsten carbide (WC) coated with titanium nitride (TiN) pin. This experiment enables to observe a modification of wear phenomena between sliding speeds of 60 m/min and 180 m/min. Finally, the impact on macroscopic parameters has been observed.

scholarly journals Manufacturing, Characterisation and Mechanical Analysis of Polyacrylonitrile Membranes

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2378
Author(s):  
Mertol Tüfekci ◽  
Sevgi Güneş Durak ◽  
İnci Pir ◽  
Türkan Ormancı Acar ◽  
Güler Türkoğlu Demirkol ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Main Idea ◽  
Mechanical Analysis ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
The Finite Element Method ◽  
Load Carrying ◽  
The Impact ◽  
Static Behaviour ◽  
Modelling Process

To investigate the effect of polyvinylpyrrolidone (PVP) addition and consequently porosity, two different sets of membranes are manufactured, since PVP is a widely used poring agent which has an impact on the mechanical properties of the membrane material. The first set (PAN 1) includes polyacrylonitrile (PAN) and the necessary solvent while the second set (PAN 2) is made of PAN and PVP. These membranes are put through several characterisation processes including tensile testing. The obtained data are used to model the static behaviour of the membranes with different geometries but similar loading and boundary conditions that represent their operating conditions. This modelling process is undertaken by using the finite element method. The main idea is to investigate how geometry affects the load-carrying capacity of the membranes. Alongside membrane modelling, their materials are modelled with representative elements with hexagonal and rectangular pore arrays (RE) to understand the impact of porosity on the mechanical properties. Exploring the results, the best geometry is found as the elliptic membrane with the aspect ratio 4 and the better RE as the hexagonal array which can predict the elastic properties with an approximate error of 12%.

Failure Mechanism Analysis of Electromagnetic Relay under Mechanical Impact

2013 ◽  
Vol 473 ◽  
pp. 39-45 ◽  
Author(s):  
Guo Wei Zhao ◽  
Yong Chen ◽  
De Yong Li ◽  
Bin Tang
Keyword(s):  
Failure Mechanism ◽  
Magnetic Circuit ◽  
Impact Damage ◽  
Engineering Application ◽  
Air Gap ◽  
Mechanism Analysis ◽  
Mechanical Impact ◽  
Electromagnetic Relay ◽  
Electromagnetic Relays ◽  
The Impact

The aim was to analyze failure mechanism of electromagnetic relay caused by mechanical impact. The principle of electromagnetic relays was studied and the effect of mechanical impact on electromagnetic relays was analyzed in this paper. Based on the established magnetic circuit model, the relationship of the magnetic field strength, the electromagnetic attraction and the impact damage degree was studied. Then, the damage intensity of mechanical impact on magnetic circuit was decided. Afterwards, the structure of electromagnetic relays was improved, and the mechanical impact simulation was studied by ANSYS. The results show that the uncontrollability of electromagnetic relay is mainly caused by air gap, which is aroused by mechanical impact; in addition, the size of air gap is inversely proportional to electromagnetic attraction force. Moreover, the improved structure of relays can increase impact resistance and broaden the scope of engineering application of electromagnetic relay.

IMPACT RESISTANCE PROPERTIES OF KEVLAR/GLASS FIBER HYBRID COMPOSITE LAMINATES

2015 ◽  
Vol 76 (3) ◽  
Author(s):  
Norazean Shaari ◽  
Aidah Jumahat ◽  
M. Khafiz M. Razif
Keyword(s):  
Glass Fiber ◽  
Hybrid Composite ◽  
Composite Laminates ◽  
Impact Damage ◽  
Impact Resistance ◽  
Impact Behavior ◽  
Slight Reduction ◽  
Depth Of Penetration ◽  
Damage Degree ◽  
The Impact

In this paper, the impact behavior of Kevlar/glass fiber hybrid composite laminates was investigated by performing the drop weight impact test (ASTM D7136). Composite laminates were fabricated using vacuum bagging process with an epoxy matrix reinforced with twill Kevlar woven fiber and plain glass woven fiber. Four different types of composite laminates with different ratios of Kevlar to glass fiber (0:100, 20:80, 50:50 and 100:0) were manufactured. The effect of Kevlar/glass fiber content on the impact damage behavior was studied at 43J nominal impact energy. Results indicated that hybridization of Kevlar fiber to glass fiber improved the load carrying capability, energy absorbed and damage degree of composite laminates with a slight reduction in deflection. These results were further supported through the damage pattern analysis, depth of penetration and X-ray evaluation tests. Based on literature work, studies that have been done to investigate the impact behaviour of woven Kevlar/glass fiber hybrid composite laminates are very limited. Therefore, this research concentrates on the effect of Kevlar on the impact resistance properties of woven glass fibre reinforced polymer composites.

Experimental Investigation on Improving Electromechanical Impedance Based Damage Detection by Temperature Compensation

2013 ◽  
Vol 569-570 ◽  
pp. 1132-1139 ◽  
Author(s):  
Thomas Siebel ◽  
Mihail Lilov
Keyword(s):  
Damage Detection ◽  
Structural Damage ◽  
Temperature Compensation ◽  
Impact Damage ◽  
Correlation Coefficients ◽  
Electromechanical Impedance ◽  
Reinforced Plastic ◽  
Influence Of Temperature On ◽  
Compensation Approach ◽  
The Impact

The sensitivity of the electromechanical impedance to structural damage under varying temperature is investigated in this paper. An approach based on maximizing cross-correlation coefficients is used to compensate temperature effects. The experiments are carried out on an air plane conform carbon fiber reinforced plastic (CFRP) panel (500mm x 500mm x 5mm) instrumented with 26 piezoelectric transducers of two different sizes. In a first step, the panel is stepwise subjected to temperatures between-50 °C and 100 °C. The influence of varying temperatures on the measured impedances and the capability of the temperature compensation approach are analyzed. Next, the sensitivity to a 200 J impact damage is analyzed and it is set in relation to the influence of a temperature change. It becomes apparent the impact of the transducer size and location on the quality of the damage detection. The results further indicate a significant influence of temperature on the measured spectra. However, applying the temperature compensation algorithm can reduce the temperature effect at the same time increasing the transducer sensitivity within its measuring area. The paper concludes with a discussion about the trade-off between the sensing area, where damage should be detected, and the temperature range, in which damage within this area can reliably be detected.

A New Cam-follower Safety Joint Mechanism Design based on Variable-length Four-bar Linkage for Robot Safety

2021 ◽  
pp. 1-24
Author(s):  
Seung Guk Baek ◽  
Hyungpil Moon ◽  
Hyouk Ryeol Choi ◽  
Ja Choon Koo
Keyword(s):  
Load Transfer ◽  
Impact Damage ◽  
Surface Profile ◽  
Length Change ◽  
Variable Length ◽  
Core Element ◽  
Nonlinear Load ◽  
Cam Follower ◽  
Joint Mechanism ◽  
The Impact

Abstract Humans come into physical contacts with various machines such as robots in daily life. This leads to the underlying issue of guaranteeing safety during such human-robot interactions. Thus, many devices and methods have been studied for impact damage reduction. A safety joint mechanism (SJM) using four-bar linkages has been highlighted as an impact cutoff device owing to its capabilities of nonlinear load transfer. This paper focuses on a new design and testing for a kinematic element of an SJM based on four-bar linkages to improve the impact cutoff performances. In the present work, a set of variable-length floating link designs is proposed, and the mechanism is implemented by mechanical contact surface profile shaping between the cams and followers. The performance of the cam-follower mechanism is evaluated depending on the variable length of the floating link, by using equivalent stiffness method, which successfully quantifies the performance of the proposed mechanism. Based on this design and analysis, two SJMs having symmetrical arrangements for four numbers of cam-follower mechanisms are fabricated: one SJM has fixed-length floating links and the other has variable-length floating links. The effect of the new kinematic elements on the performance improvement is verified by comparing the absorbed impact rates of the two SJMs by impact hammer-like drop tests. Consequently, it is confirmed that the rapid length change of the floating link is the core element for improving the performance of the safety mechanism.

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