Porous polymeric materials by 3D printing of photocurable resin

2017 ◽  
Vol 4 (3) ◽  
pp. 442-449 ◽  
Author(s):  
X. Mu ◽  
T. Bertron ◽  
C. Dunn ◽  
H. Qiao ◽  
J. Wu ◽  
...  
Keyword(s):  
3D Printing ◽  
Polymeric Materials ◽  
High Porosity

A method for 3D printing of complicated structures using a photopolymer with high porosity was developed.

scholarly journals 3D Printing of Solvent-Free Supramolecular Polymers

2021 ◽  
Vol 9 ◽  
Author(s):  
Harald Rupp ◽  
Wolfgang H. Binder
Keyword(s):  
3D Printing ◽  
Dynamic Properties ◽  
Polymeric Materials ◽  
Fundamental Principle ◽  
Supramolecular Polymers ◽  
Fused Deposition Modelling ◽  
Self Healing ◽  
Polymer Science ◽  
Fused Deposition ◽  
Molecular Ordering

Additive manufacturing has significantly changed polymer science and technology by engineering complex material shapes and compositions. With the advent of dynamic properties in polymeric materials as a fundamental principle to achieve, e.g., self-healing properties, the use of supramolecular chemistry as a tool for molecular ordering has become important. By adjusting molecular nanoscopic (supramolecular) bonds in polymers, rheological properties, immanent for 3D printing, can be adjusted, resulting in shape persistence and improved printing. We here review recent progress in the 3D printing of supramolecular polymers, with a focus on fused deposition modelling (FDM) to overcome some of its limitations still being present up to date and open perspectives for their application.

scholarly journals Approaches of combining a 3D-printed elastic structure and a hydrogel to create models for plant-inspired actuators

MRS Advances ◽  
2021 ◽  
Author(s):  
Nadia Rodriguez ◽  
Anil K. Bastola ◽  
Marc Behl ◽  
Patricia Soffiatti ◽  
Nick P. Rowe ◽  
...  
Keyword(s):  
3D Printing ◽  
Functional Traits ◽  
Active Component ◽  
Preliminary Investigation ◽  
Polymeric Materials ◽  
Southeastern Brazil ◽  
Passive Component ◽  
Material System ◽  
3D Printed ◽  
Printing Techniques

Abstract Inspired by the interesting functional traits of a climbing cactus, Selenicereus setaceus, found in the forest formations of Southeastern Brazil, we formulated a hypothesis that we can directly learn from the plants to develop multi-functional artificial systems by means of a multi-disciplinary approach. In this context, our approach is to take advantage of 3D-printing techniques and shape-memory hydrogels synergistically to mimic the functional traits of the cactus. This work reports on the preliminary investigation of cactus-inspired artificial systems. First, we 3D-printed soft polymeric materials and characterized them, which defines the structure and is a passive component of a multi-material system. Second, different hydrogels were synthesized and characterized, which is an active component of a multi-material system. Finally, we investigated how the hydrogel can be integrated into the 3D-printed constructs to develop artificial functional systems. Graphic abstract

Vibration Characteristics of 3D Printed Viscoelastic Graded Polymeric Plates

2021 ◽  
Author(s):  
Justin Carter ◽  
Kumar Vikram Singh ◽  
Fazeel Khan
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Polymeric Materials ◽  
Vibration Characteristics ◽  
Thin Plates ◽  
Future Research ◽  
Structural Components ◽  
Processing Technologies ◽  
Fused Deposition ◽  
Multiple Materials

Abstract The exploration of structures made of multiple materials is a growing area of research as additive manufacturing processing technologies such as fused deposition modeling (FDM) 3D printing allows for their fabrication. Such a technology allows for rapid prototyping of structural components with complex geometries or spatially distributed materials with different properties and functionalities. By selecting suitable spatial distribution of materials, the performance of structural components can be manipulated and enhanced as per different engineering application needs. For a low-cost design of structural prototypes using 3D printing processes, viscoelastic polymeric materials are often used, having inherent damping properties. In this research, vibration characteristics of thin plates which are axially graded with multiple polymeric materials are investigated. The goal is to understand the influence of material grading on the frequency and damping characteristics of graded plates. Although in literature, material grading along the thickness in designing composite laminates and their vibration characteristics are available, the performance of plates having axially graded viscoelastic polymers have not been investigated yet. Through systematic modeling and experimental plans, vibration characteristics of axially graded viscoelastic plates are presented here. In particular, the damping performance for different grading schemes is evaluated. It is anticipated that such analysis will allow accurate modeling and testing of design prototypes of structural components for future research, such as design and testing of graded panels for enhanced flutter characteristics.

3D printing of active polymeric materials

2019 ◽  
Author(s):  
◽  
Jheng-Wun Su
Keyword(s):  
Machine Learning ◽  
3D Printing ◽  
Flexible Electronics ◽  
Recent Progress ◽  
Polymeric Materials ◽  
Waterborne Polyurethane ◽  
Machine Learning Algorithms ◽  
4D Printing ◽  
Active Materials ◽  
3D Structures

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT REQUEST OF AUTHOR.] Learning from nature livings, especially those that can respond to the stimuli and change the shape, is attracting increasing interests in a wide variety of research fields. There is a significant need of developing synthetic materials that can mimic these living systems to show dynamic and adaptive shape-changing functions. Although various fabrication methods including molding, micro-fabrication and photolithography have been developed to fabricate the dynamic materials, they all have shown some limits. At present, 3D printing is a promising technique, which provides a cost effective, accurate and customized method to form 3D structures. The recently new emerging technique, 4D printing, which employs the 3D printing to print the active materials for dynamic 3D structures, shows a great potential for various applications such as tissue engineering, flexible electronics, and soft robotics. Despite much recent progress, this technology and its application in 3D dynamic structure fabrication is still in its infancy. My Ph.D. dissertation focuses on 4D printing of programmable polymeric materials that exhibits complex, reversible, shape transformations as well as enriching the printable material library by exploring various active materials for 4D printing technology. Chapter 1 introduces the current development of active materials and methodologies. Much attention is paid to the recent progress and its merits and demerits. Chapter 2 presents a simple and inexpensive 4D printing of waterborne polyurethane paint (PU) composites that are fabricated by mixing PU with micro-size preswollen carboxymethyl cellulose (CMC) and silicon oxide nanoparticle (NPs), respectively. Chapter 3 presents the 4D printing of a commercial polymer, SU-8, which has yet been reported in this field. The self-morphing behaviors of the printed SU-8 structures are induced by spatial control of swelling medium inside the SU-8 matrix. In Chapter 4, machine learning algorithms are applied to evaluate the shape-morphing behaviors of 4D printed objects. After the model optimization by tuning the hyperparameters the obtained machine learning models enable to accurately predict the final curvatures and curving angles of the 4D printed SU-8 structures from given input geometrical information. This initial success show that these data-driven surrogate models can well circumvent the challenge of human centered trial-and-error process in optimizing the printed structures, thereby pushing the research in 4D printing to a new height.

scholarly journals Rapid Fabrication of Anatomically-Shaped Bone Scaffolds Using Indirect 3D Printing and Perfusion Techniques

2020 ◽  
Vol 21 (1) ◽  
pp. 315 ◽  
Author(s):  
Brian E. Grottkau ◽  
Zhixin Hui ◽  
Yang Yao ◽  
Yonggang Pang
Keyword(s):  
3D Printing ◽  
Time Course ◽  
Porous Scaffold ◽  
High Surface ◽  
Water Soluble ◽  
Calcium Deposition ◽  
Patient Specific ◽  
Residual Water ◽  
High Porosity ◽  
Surface Detail

Fused deposit modeling (FDM) 3D printing technology cannot generate scaffolds with high porosity while maintaining good integrity, anatomical-surface detail, or high surface area-to-volume ratio (S/V). Solvent casting and particulate leaching (SCPL) technique generates scaffolds with high porosity and high S/V. However, it is challenging to generate complex-shaped scaffolds; and solvent, particle and residual water removal are time consuming. Here we report techniques surmounting these problems, successfully generating a highly porous scaffold with the anatomical-shape characteristics of a human femur by polylactic acid polymer (PLA) and PLA-hydroxyapatite (HA) casting and salt leaching. The mold is water soluble and is easily removable. By perfusing with ethanol, water, and dry air sequentially, the solvent, salt, and residual water were removed 20 fold faster than utilizing conventional methods. The porosities are uniform throughout the femoral shaped scaffold generated with PLA or PLA-HA. Both scaffolds demonstrated good biocompatibility with the pre-osteoblasts (MC3T3-E1) fully attaching to the scaffold within 8 h. The cells demonstrated high viability and proliferation throughout the entire time course. The HA-incorporated scaffolds demonstrated significantly higher compressive strength, modulus and osteoinductivity as evidenced by higher levels of alkaline-phosphatase activity and calcium deposition. When 3D printing a 3D model at 95% porosity or above, our technology preserves integrity and surface detail when compared with FDM-generated scaffolds. Our technology can also generate scaffolds with a 31 fold larger S/V than FDM. We have developed a technology that is a versatile tool in creating personalized, patient-specific bone graft scaffolds efficiently with high porosity, good scaffold integrity, high anatomical-shaped surface detail and large S/V.

scholarly journals 3D-Printable PP/SEBS Thermoplastic Elastomeric Blends: Preparation and Properties

Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 347 ◽  
Author(s):  
Shib Banerjee ◽  
Stephen Burbine ◽  
Nischay Kodihalli Shivaprakash ◽  
Joey Mead
Keyword(s):  
3D Printing ◽  
Carbon Black ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Mechanical Performance ◽  
Polymeric Materials ◽  
Fused Deposition ◽  
3D Printed ◽  
Injection Molded ◽  
Preferential Location

Currently, material extrusion 3D printing (ME3DP) based on fused deposition modeling (FDM) is considered a highly adaptable and efficient additive manufacturing technique to develop components with complex geometries using computer-aided design. While the 3D printing process for a number of thermoplastic materials using FDM technology has been well demonstrated, there still exists a significant challenge to develop new polymeric materials compatible with ME3DP. The present work reports the development of ME3DP compatible thermoplastic elastomeric (TPE) materials from polypropylene (PP) and styrene-(ethylene-butylene)-styrene (SEBS) block copolymers using a straightforward blending approach, which enables the creation of tailorable materials. Properties of the 3D printed TPEs were compared with traditional injection molded samples. The tensile strength and Young’s modulus of the 3D printed sample were lower than the injection molded samples. However, no significant differences could be found in the melt rheological properties at higher frequency ranges or in the dynamic mechanical behavior. The phase morphologies of the 3D printed and injection molded TPEs were correlated with their respective properties. Reinforcing carbon black was used to increase the mechanical performance of the 3D printed TPE, and the balancing of thermoplastic elastomeric and mechanical properties were achieved at a lower carbon black loading. The preferential location of carbon black in the blend phases was theoretically predicted from wetting parameters. This study was made in order to get an insight to the relationship between morphology and properties of the ME3DP compatible PP/SEBS blends.

scholarly journals Stress, strain and deformation of poly-lactic acid filament deposited onto polyethylene terephthalate woven fabric through 3D printing process

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Lactic Acid ◽  
3D Printing ◽  
Tensile Properties ◽  
Polyethylene Terephthalate ◽  
Polymeric Materials ◽  
Deposition Process ◽  
Woven Fabric ◽  
Poly Lactic Acid ◽  
Printing Process ◽  
3D Printed

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.

Photopolymerizable Resins for 3D-Printing Solid-Cured Tissue Engineered Implants

2019 ◽  
Vol 20 (8) ◽  
pp. 823-838 ◽  
Author(s):  
Antonio J. Guerra ◽  
Hernan Lara-Padilla ◽  
Matthew L. Becker ◽  
Ciro A. Rodriguez ◽  
David Dean
Keyword(s):  
3D Printing ◽  
Cell Attachment ◽  
Polymeric Materials ◽  
Bioactive Molecules ◽  
Research Activity ◽  
Tissue Remodelling ◽  
Digital Light Processing ◽  
Resorbable Polymers ◽  
Micro Rnas ◽  
Extracellular Matrix Components

With the advent of inexpensive and highly accurate 3D printing devices, a tremendous flurry of research activity has been unleashed into new resorbable, polymeric materials that can be printed using three approaches: hydrogels for bioprinting and bioplotting, sintered polymer powders, and solid cured (photocrosslinked) resins. Additionally, there is a race to understand the role of extracellular matrix components and cell signalling molecules and to fashion ways to incorporate these materials into resorbable implants. These chimeric materials along with microfluidic devices to study organs or create labs on chips, are all receiving intense attention despite the limited number of polymer systems that can accommodate the biofabrication processes necessary to render these constructs. Perhaps most telling is the limited number of photo-crosslinkable, resorbable polymers and fabrication additives (e.g., photoinitiators, solvents, dyes, dispersants, emulsifiers, or bioactive molecules such as micro-RNAs, peptides, proteins, exosomes, micelles, or ceramic crystals) available to create resins that have been validated as biocompatible. Advances are needed to manipulate 4D properties of 3D printed scaffolds such as pre-implantation cell culture, mechanical properties, resorption kinetics, drug delivery, scaffold surface functionalization, cell attachment, cell proliferation, cell maturation, or tissue remodelling; all of which are necessary for regenerative medicine applications along with expanding the small set of materials in clinical use. This manuscript presents a review of the foundation of the most common photopolymerizable resins for solidcured scaffolds and medical devices, namely, polyethylene glycol (PEG), poly(D, L-lactide) (PDLLA), poly-ε-caprolactone (PCL), and poly(propylene fumarate) (PPF), along with methodological advances for 3D Printing tissue engineered implants (e.g., via stereolithography [SLA], continuous Digital Light Processing [cDLP], and Liquid Crystal Display [LCD]).

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