scholarly journals Numerical Analysis of Air Flow in a Modular Fan Unit Using CFD Simulation

2019 ◽  
Vol 111 ◽  
pp. 01008
Author(s):  
Petr Zelenský ◽  
Martin Barták ◽  
Vojtìch Zavøel ◽  
Vladimír Zmrhal ◽  
Radislav Krupa
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Aerodynamic Noise ◽  
Design Development ◽  
Cfd Simulations ◽  
Optimization Study ◽  
Optimum Position ◽  
New Type ◽  
Operational Program ◽  
The Individual

The current regulation of European Commission No. 1253/2014 regarding Ecodesing requirements for ventilation units, which classified them based on the Specific Fan Power (SFP), has been driving the innovation in the sector of air-handling systems. The required energy saving can be met by applying modern and energy efficient Electronically Commutated (EC) motor which, at the same time, significantly change the internal geometry of the fan unit. The paper deals with design of a new type of modular fan unit ALTEKO Alton with EC motor and unhoused backward curved impeller. The design development and optimization of the fan unit leading to the reduction of generated aerodynamic noise, lower pressure loss and better outflow characteristics is supported by the Computational Fluid Dynamic (CFD) simulations, which enables visualization of air streamlines, velocities and pressure contours within the unit. Such a design is an iterative process between CFD specialist and construction team, where, based on the simulated results, the critical spots are identified, the geometry is improved and again verified throughout the CFD simulation. The paper describes in detail the individual steps of the optimization study, starting with the import of the detailed geometry from the design CAD software and its necessary simplification for the use in the CFD study, meshing of the model and consequent simulation. The methods of the fan rotation approximation are discussed as well. Additionally, the optimum position of heat exchanger in front of the fan unit is addressed. The presented work is a part of a project supported by the EU under the Operational Program Enterprise and Innovation for Competitiveness.

The Impact of Predried Lignite Cofiring With Hard Coal in an Industrial Scale Pulverized Coal Fired Boiler

2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Halina Pawlak-Kruczek ◽  
Robert Lewtak ◽  
Zbigniew Plutecki ◽  
Marcin Baranowski ◽  
Michal Ostrycharczyk ◽  
...  
Keyword(s):  
Combustion Chamber ◽  
Bituminous Coal ◽  
Cfd Simulation ◽  
Numerical Study ◽  
Fluid Dynamic ◽  
Industrial Scale ◽  
Hard Coal ◽  
Cfd Simulations ◽  
Reference Case ◽  
The Impact

The paper presents the experimental and numerical study on the behavior and performance of an industrial scale boiler during combustion of pulverized bituminous coal with various shares of predried lignite. The experimental measurements were carried out on a boiler WP120 located in CHP, Opole, Poland. Tests on the boiler were performed during low load operation and the lignite share reached over to 36% by mass. The predried lignite, kept in dedicated separate bunkers, was mixed with bituminous coal just before the coal mills. Computational fluid dynamic (CFD) simulation of a cofiring scenario of lignite with hard coal was also performed. Site measurements have proven that cofiring of a predried lignite is not detrimental to the boiler in terms of its overall efficiency, when compared with a corresponding reference case, with 100% of hard coal. Experiments demonstrated an improvement in the grindability that can be achieved during co-milling of lignite and hard coal in the same mill, for both wet and dry lignite. Moreover, performed tests delivered empirical evidence of the potential of lignite to decrease NOx emissions during cofiring, for both wet and dry lignite. Results of efficiency calculations and temperature measurements in the combustion chamber confirmed the need to predry lignite before cofiring. Performed measurements of temperature distribution in the combustion chamber confirmed trend that could be seen in the results of CFD. CFD simulations were performed for predried lignite and demonstrated flow patterns in the combustion chamber of the boiler, which could prove useful in case of any further improvements in the firing system. CFD simulations reached satisfactory agreement with the site measurements in terms of the prediction of emissions.

Research of 3D-CFD Simulation on a Large Sized Pit Type Carburizing Furnace

2006 ◽  
Vol 118 ◽  
pp. 337-342
Author(s):  
Wei Min Zhang ◽  
Ye Ma ◽  
Lin Lin Li
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Flow Field ◽  
Gas Flow ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Cfd Simulations ◽  
3 Dimensional ◽  
Set Up ◽  
Carburizing Process

A fluid dynamic model was set up to describe the flow field of gas in a large sized pit type carburizing furnace when large sized gears were being carburized. The commercial software Fluent was adopted to carry out 3 dimensional computational fluid dynamics (3D-CFD) simulations of the gas flow field under different, actually four kinds of , furnace designs in this article. The flow fields of the carburizing gas around the part were analyzed. According to the simulations and analysis, it was shown that the number of fans on gear’s carburizing is not a primary factor, using a air inducting tub can improve the carburizing process significantly and proper loading tray design can also be positive. The results indicate that the simulation provides a reference to the furnace’s design optimization.

Assessing 1D Loss Models for the Off-Design Performance Prediction of Automotive Turbocharger Compressors

2013 ◽  
Author(s):  
Peter Harley ◽  
Stephen Spence ◽  
Dietmar Filsinger ◽  
Michael Dietrich ◽  
Juliana Early
Keyword(s):  
Test Data ◽  
Performance Prediction ◽  
Cfd Simulation ◽  
Pressure Ratio ◽  
Cfd Simulations ◽  
Single Passage ◽  
Loss Models ◽  
Visual Description ◽  
The Individual ◽  
Good Agreement

Single-Zone modelling is used to assess three 1D impeller loss model collections. An automotive turbocharger centrifugal compressor is used for evaluation. The individual 1D losses are presented relative to each other at three tip speeds to provide a visual description of each author’s perception of the relative importance of each loss. The losses are compared with their resulting prediction of pressure ratio and efficiency, which is further compared with test data; upon comparison, a combination of the 1D loss collections is identified as providing the best performance prediction. 3D CFD simulations have also been carried out for the same geometry using a single passage model. A method of extracting 1D losses from CFD is described and utilised to draw further comparisons with the 1D losses. A 1D scroll volute model has been added to the single passage CFD results; good agreement with the test data is achieved. Short-comings in the existing 1D loss models are identified as a result of the comparisons with 3D CFD losses. Further comparisons are drawn between the predicted 1D data, 3D CFD simulation results, and the test data using a nondimensional method to highlight where the current errors exist in the 1D prediction.

Modeling and Thermo-Fluid Dynamic Simulation of a Fresh Pasta Pasteurization Process

2013 ◽  
Vol 9 (3) ◽  
pp. 327-339 ◽  
Author(s):  
Eleonora Bottani ◽  
Gino Ferretti ◽  
Michele Manfredi ◽  
Giuseppe Vignali
Keyword(s):  
Heat Exchange ◽  
Simulation Model ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Transient State ◽  
Experimental Tests ◽  
Process Time ◽  
Cfd Simulations ◽  
Ansys Cfx ◽  
Fresh Pasta

AbstractThis work aims to analyze and predict the thermal pasteurization process for two types of fresh pasta, by means of computational fluid dynamic (CFD) simulation. The types of pasta considered are “ravioli” filled of meat and “orecchiette”, without filling. Thanks to many studies on pasta properties, some parameters, such as thermal conductivity and heat capacity, are previously determined for both products. CFD simulations are, thus, performed using ANSYS CFX code version 14.5 in a transient state (after 150 s for ravioli and after 45 s for orecchiette), to evaluate the pasteurization temperature and the P-value reached on the surface of the orecchiette and at the core of the ravioli, as a function of the process time. The heat exchange takes place in a pasteurization tunnel by means of water vapor at ~371 K. Experimental tests are finally performed to validate the simulation model of heat exchange. Results show a good agreement between the simulated results and the real pasteurization process and confirm the potential usefulness of the simulation model to evaluate the process performance.

A CFX Simulation of the OECD/NEA T-Junction Benchmark

2013 ◽  
Author(s):  
Jay C. Gillis ◽  
Benoit P. Belley ◽  
Martin Romero
Keyword(s):  
Turbulence Model ◽  
Large Scale ◽  
Structural Integrity ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Hexahedral Mesh ◽  
Cfd Simulations ◽  
Blind Test ◽  
Energy Agency ◽  
Finite Element Program

In response to a solicitation for Computational Fluid Dynamic (CFD) simulations of flow in a T-junction from the Nuclear Energy Agency of the Organization for Economic Co-operation and Development (OECD/NEA) [1], Structural Integrity (SI) Associates of San Jose, CA, USA has completed a simulation using the commercially available CFD code ANSYS-CFX. The simulation was carried out for geometry and flow conditions matching an experiment underway at Vattenfall Research and Development in Sweden where two streams of differing temperature mix in a T-junction. The benchmark was to be a blind test of CFD simulations. Experimental results were not released until after benchmark participants submitted the results of their simulation to the OECD/NEA. The CFD simulation done by SI was carried out on an all hexahedral mesh of 1,881,504 elements generated using the ANSYS Mechanical Finite Element program. The mesh was then transferred into the CFX program and, after applying proper boundary conditions, a time-dependent simulation was done using the Large Scale Eddy Simulation (LES) turbulence model [2] with Wall Adjusting Local Eddy Viscosity (WALE) sub-grid scale (SGS) turbulence model [2, 3]. Comparisons of the CFD results to the Vattenfall data show close correspondence for mean and root-mean-square (rms) turbulent temperature fluctuations.

scholarly journals Impeller Optimization in Crossflow Hydraulic Turbines

Water ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 313
Author(s):  
Marco Sinagra ◽  
Calogero Picone ◽  
Costanza Aricò ◽  
Antonio Pantano ◽  
Tullio Tucciarelli ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Structural Safety ◽  
3D Fem ◽  
Good Efficiency ◽  
Standard Material ◽  
Variable Head ◽  
Hydraulic Turbines ◽  
Constructive Simplicity ◽  
Mechanical Optimization

Crossflow turbines represent a valuable choice for energy recovery in aqueducts, due to their constructive simplicity and good efficiency under variable head jump conditions. Several experimental and numerical studies concerning the optimal design of crossflow hydraulic turbines have already been proposed, but all of them assume that structural safety is fully compatible with the sought after geometry. We show first, with reference to a specific study case, that the geometry of the most efficient impeller would lead shortly, using blades with a traditional circular profile made with standard material, to their mechanical failure. A methodology for fully coupled fluid dynamic and mechanical optimization of the blade cross-section is then proposed. The methodology assumes a linear variation of the curvature of the blade external surface, along with an iterative use of two-dimensional (2D) computational fluid dynamic (CFD) and 3D structural finite element method (FEM) simulations. The proposed methodology was applied to the design of a power recovery system (PRS) turbine already installed in an operating water transport network and was finally validated with a fully 3D CFD simulation coupled with a 3D FEM structural analysis of the entire impeller.

scholarly journals Computational fluid dynamics (CFD) simulation analysis on retinal gas cover rates using computational eye models

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Makoto Gozawa ◽  
Yoshihiro Takamura ◽  
Tomoe Aoki ◽  
Kentaro Iwasaki ◽  
Masaru Inatani
Keyword(s):  
Cfd Simulation ◽  
Simulation Analysis ◽  
Fluid Dynamic ◽  
Fluid Analysis ◽  
Intraocular Gas ◽  
Pars Plana ◽  
Computational Fluid Dynamics Cfd ◽  
Multiple Breaks ◽  
Gas Volume ◽  
Wall Wettability

AbstractWe investigated the change in the retinal gas cover rates due to intraocular gas volume and positions using computational eye models and demonstrated the appropriate position after pars plana vitrectomy (PPV) with gas tamponade for rhegmatogenous retinal detachments (RRDs). Computational fluid dynamic (CFD) software was used to calculate the retinal wall wettability of a computational pseudophakic eye models using fluid analysis. The model utilized different gas volumes from 10 to 90%, in increments of 10% to the vitreous cavity in the supine, sitting, lateral, prone with closed eyes, and prone positions. Then, the gas cover rates of the retina were measured in each quadrant. When breaks are limited to the inferior retina anterior to the equator or multiple breaks are observed in two or more quadrants anterior to the equator, supine position maintained 100% gas cover rates in all breaks for the longest duration compared with other positions. When breaks are limited to either superior, nasal, or temporal retina, sitting, lower temporal, and lower nasal position were maintained at 100% gas cover rates for the longest duration, respectively. Our results may contribute to better surgical outcomes of RRDs and a reduction in the duration of the postoperative prone position.

scholarly journals Two-phase CFD simulation of the monodyspersed suspension hydraulic behaviour in the tank apparatus from a circulatory pipe

2008 ◽  
Vol 10 (1) ◽  
pp. 22-27 ◽  
Author(s):  
Roch Plewik ◽  
Piotr Synowiec ◽  
Janusz Wójcik
Keyword(s):  
Cfd Simulation ◽  
Fluidised Bed ◽  
Cfd Simulations ◽  
Two Phase ◽  
Hydraulic Behaviour ◽  
Hydraulic Conditions ◽  
The One ◽  
Cfd Method ◽  
Multi Phase ◽  
The Ideal

Two-phase CFD simulation of the monodyspersed suspension hydraulic behaviour in the tank apparatus from a circulatory pipe The hydrodynamics in fluidized-bed crystallizers is studied by CFD method. The simulations were performed by a commercial packet of computational fluid dynamics Fluent 6.x. For the one-phase modelling (15), a standard k-ε model was applied. In the case of the two-phase flows the Eulerian multi-phase model with a standard k-ε method, aided by the k-ε dispersed model for viscosity, has been used respectively. The collected data put a new light on the suspension flow behaviour in the annular zone of the fluidised bed crystallizer. From the presented here CFD simulations, it clearly issues that the real hydraulic conditions in the fluidised bed crystallizers are far from the ideal ones.

scholarly journals Simulation of Hydraulic Cylinder Cushioning

2021 ◽  
Vol 13 (2) ◽  
pp. 494
Author(s):  
Antonio Algar ◽  
Javier Freire ◽  
Robert Castilla ◽  
Esteban Codina
Keyword(s):  
Dynamic Model ◽  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Computational Fluid Dynamic Simulation ◽  
Hydraulic Cylinder ◽  
Outlet Port ◽  
Optimal Behavior ◽  
Radial Movement ◽  
Mechanical Shocks ◽  
Radial Gap

The internal cushioning systems of hydraulic linear actuators avoid mechanical shocks at the end of their stroke. The design where the piston with perimeter grooves regulates the flow by standing in front of the outlet port has been investigated. First, a bond graph dynamic model has been developed, including the flow throughout the internal cushion design, characterized in detail by computational fluid-dynamic simulation. Following this, the radial movement of the piston and the fluid-dynamic coefficients, experimentally validated, are integrated into the dynamic model. The registered radial movement is in coherence with the significant drag force estimated in the CFD simulation, generated by the flow through the grooves, where the laminar flow regime predominates. Ultimately, the model aims to predict the behavior of the cushioning during the movement of the arm of an excavator. The analytical model developed predicts the performance of the cushioning system, in coherence with empirical results. There is an optimal behavior, highly influenced by the mechanical stress conditions of the system, subject to a compromise between an increasing section of the grooves and an optimization of the radial gap.

CFD Simulation of a Co-rotating Twin-screw Extruder: Validation of a Rheological Model for a Starch-Based Dough for Snack Food

2017 ◽  
Vol 14 (2) ◽  
Author(s):  
Giorgia Tagliavini ◽  
Federico Solari ◽  
Roberto Montanari
Keyword(s):  
Cfd Simulation ◽  
Fluid Dynamic ◽  
Operating Conditions ◽  
Second Phase ◽  
Snack Food ◽  
Suitable Model ◽  
Twin Screw Extruder ◽  
Parallel Plates ◽  
Screw Extruder ◽  
Twin Screw

AbstractThe extrusion of starch-based products has been a matter of interest, especially for the pasta and the snack food production. In recent years, twin-screw extruders for snack food have been studied from both structural and fluid dynamics viewpoints. This project started from the rheological characterization of a starch-based dough (corn 34 wt%, tapioca 32 wt%), comparing viscosity values acquired in laboratory with different theoretical models found in literature. A computational fluid dynamic (CFD) simulation recreating the simple case of a fluid flow between two parallel plates was carried out to validate the former comparison. After the rheological validation was completed, the second phase of this work covered a 3D CFD simulation of the first part of the twin-screw extruder (feeding zone). The objective was to find a suitable model for describing the dough rheological behavior and the operating conditions of a co-rotating intermeshing twin-screw extruder. Once the model would be defined, it would allow to investigate several working conditions and different screws geometries of the machine, predicting the evolution of the product rheological properties.

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