scholarly journals Mechanical properties of composite coatings of chromium and nanodiamonds on aluminum

2018 ◽  
Vol 145 ◽  
pp. 05012 ◽  
Author(s):  
Nelly Gidikova ◽  
Maciej Sulowski ◽  
Marcin Madej ◽  
Radoslav Valov ◽  
Vladimir Petkov

Aluminum offers engineers weight saving advantages in their product design. However, aluminum has poor wear and friction properties. In addition, the surface oxide layer of this chemically active metal, which gives it the corrosion resistance, makes it a very difficult metal to plate [1]. Specific pre-treatment must be applied to remove the oxide layer from the aluminum surface. The nanodiamond particles additionally facilitates the process of chromium deposition. The object of this study is to evaluate the impact of nanodiamonds on the mechanical properties of the chromium coating plated on

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1773
Author(s):  
Ning Zhu ◽  
Dustin Z. Avery ◽  
Ben A. Rutherford ◽  
Brandon J. Phillips ◽  
Paul G. Allison ◽  
...  

This paper examines the impact of oxide coatings on the surfaces of feedstock material used for Additive Friction Stir-Deposition (AFS-D). The AFS-D is a solid-state additive manufacturing process that uses severe plastic deformation and frictional heating to build bulk depositions from either metallic rod or powder feedstock. Since aluminum alloys naturally form an oxide layer, it is important to determine the influence of the feedstock surface oxide layer on the resultant as-deposited microstructure and mechanical properties. In this study, three AA6061 square-rod feedstock materials were used, each with a different thickness of aluminum oxide coating: non-anodized, 10-micron thick, and 68-micron thick. Macroscale depositions were produced with these feedstock rods using the AFS-D process. Optical and electron microscopy showed that the two oxide coatings applied through anodization were efficiently dispersed during the AFS-D process, with oxide particles distributed throughout the microstructure. These oxide particles had median sizes of 1.8 and 3 μm2, respectively. The yield and tensile strengths of these materials were not measurably impacted by the thickness of the starting oxide coating. While all three feedstock material variations failed by ductile rupture, the elongation-to-failure did decrease from 68% to 55% in the longitudinal direction and from 60% to 43% in the build direction for the thickest initial oxide coating, 68 microns.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1242
Author(s):  
Olga Mysiukiewicz ◽  
Paulina Kosmela ◽  
Mateusz Barczewski ◽  
Aleksander Hejna

Investigations related to polymer/metal composites are often limited to the analysis of the electrical and thermal conductivity of the materials. The presented study aims to analyze the impact of aluminum (Al) filler content (from 1 to 20 wt%) on the rarely investigated properties of composites based on the high-density polyethylene (HDPE) matrix. The crystalline structure, rheological (melt flow index and oscillatory rheometry), thermal (differential scanning calorimetry), as well as static (tensile tests, hardness, rebound resilience) and dynamic (dynamical mechanical analysis) mechanical properties of composites were investigated. The incorporation of 1 and 2 wt% of aluminum filler resulted in small enhancements of mechanical properties, while loadings of 5 and 10 wt% provided materials with a similar performance to neat HDPE. Such results were supported by the lack of disturbances in the rheological behavior of composites. The presented results indicate that a significant content of aluminum filler may be introduced into the HDPE matrix without additional pre-treatment and does not cause the deterioration of composites’ performance, which should be considered beneficial when engineering PE/metal composites.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3137 ◽  
Author(s):  
Monika Duda ◽  
Joanna Pach ◽  
Grzegorz Lesiuk

This paper contains experimental results of mechanical testing of the AISI 304 steel with composite coatings. The main goal was to investigate the impact of the applied polyurea composite coating on selected mechanical properties: Adhesion, impact resistance, static behavior, and, finally, fatigue lifetime of notched specimens. In the paper the following configurations of coatings were tested: EP (epoxy resin), EP_GF (epoxy resin + glass fabric), EP_GF_HF (epoxy resin + glass fabric hemp fiber), EP_PUA (epoxy resin + polyurea) resin, EP_GF_PUA (epoxy resin + glass fabric + polyurea) resin, and EP_GF_HF_PUA (epoxy resin + glass fabric + hemp fiber + polyurea) resin. The highest value of force required to break adhesive bonds was observed for the EP_PUA coating, the smallest for the single EP coating. A tendency of polyurea to increase the adhesion of the coating to the base was noticed. The largest area of delamination during the impact test was observed for the EP_GF_HF coating and the smallest for the EP-coated sample. In all tested samples, observed delamination damage during the pull-off test was located between the coating and the metallic base of the sample.


2018 ◽  
Vol 175 ◽  
pp. 01002
Author(s):  
Feng Chao ◽  
Xie Yi ◽  
Wang Jun ◽  
Long Yi ◽  
Chen Wei ◽  
...  

The research of corrosion behavior of T/P91 steel was investigated taking the case for the T/P91 steel corrosions existed during the construction process of a thermal power plant in Hunan province.The morphology change, product component and mechanical properties change were studied during the corrosion process of SO4-2. The results indicated that the surface oxide layer are mainly composed of iron and chromium oxide.As the thickness of oxide layer increased, the ability of blocking the erosive ions diffusion also come into effect, thus slow down the corrosion rate.


2008 ◽  
Vol 41-42 ◽  
pp. 313-316 ◽  
Author(s):  
Li Ping He ◽  
Yong Tian ◽  
Lu Lin Wang

Natural fiber reinforced polypropylene composites (NF/PP) have attracted a lot of attention because of their light weight, good mechanical properties, recyclable and environmental friendly features. This work has successfully fabricated ramie fiber reinforced polypropylene composites (RF/PP) with a hybrid method of melt-blending and injection molding. Different RF/PP eco-materials have been fabricated by varying the fiber length, fiber content and way of fiber pre-treatment. This paper studied the mechanical properties of the fabricated RF/PP composites in depth by investigating the mechanical behaviors of RF/PP and microstructures of the ruptured surfaces. The results show that the increases of fiber length and fiber content can improve the tensile strength, flexural strength and compression strength apparently, but result in negative influences on the impact strength and elongation behaviors of RF/PP composites. The optimal addition amount of ramie fiber is around 20 wt%. The pre-treatment of ramie fiber in 10%~15% NaOH is good to the mechanical properties of RF/PP. The fiber length can be varied in the range of 3-8 mm. It is expected that the fabricated RF/PP composites can be applied to automobile industry as environmental friendly eco-materials.


Author(s):  
Виктор Овчинников ◽  
Viktor Ovchinnikov ◽  
Людмила Андреева ◽  
L Andreeva ◽  
Татьяна Любимова ◽  
...  

The paper reports the results of the impact of different edge surfaces preparation upon the structure of a metal joint and strength characteristics of welds made by a method a friction welding with mixing. As objects of investigations there were chosen plates made of aluminum alloys 1565, 1201, 1915, V-1341, 1420 and 1460 with 5 mm thick with different edge machining for welding: by stripping and degreasing; by machining, for surface oxide layer removal; by AC and DC welding arc for “growing” a surface oxide layer and the further analysis of its distribution in a metal joint after welding. In the paper there are shown the results of metal joint micro-structure investigation and also test results of welds for strength. Oxide distribution from the surface of edge surfaces inside joint metal and its influence upon strength properties of joints is analyzed.


2012 ◽  
Vol 200 ◽  
pp. 312-315
Author(s):  
Ping Zhang ◽  
Bing Tao Wang ◽  
De Gao ◽  
Li Hua Wen

The paper describes the production and the mechanical characteristics of composites made completely from renewable raw materials, the corn straw fiber and the biodegradable plastic, poly(lactic acid). The effect of straw fiber content on the mechanical properties of the composites was studied and the optimum mass fraction was 15%. To enhance the mechanical properties of the composites, two different methods were tested. Maleic anhydride as the compatilizer was introduced into the composites but the changes of the mechanical properties were small. While the other method, pre-treatment for straw fiber before blending, the mechanical properties increased obviously. The tensile strength and the impact strength were 35.6 MPa and 1.67 kJ/m2, respectively.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 902
Author(s):  
Yu Guo ◽  
Meihui Zhou ◽  
Guang-Zhong Yin ◽  
Ehsan Kalali ◽  
Na Wang ◽  
...  

We aimed to study the impact of surface modification of basalt fiber (BF) on the mechanical properties of basalt fiber-based epoxy composites. Four different types of pretreatment approaches to BF were used; then a silane coupling agent (KH550) was applied to further modify the pretreated BF, prior to the preparation of epoxy resin (EP)/BF composites. The combination of acetone (pre-treatment) and KH550 (formal surface treatment) for basalt fiber (BT-AT) imparted the EP/BF composite with the best performance in both tensile and impact strengths. Subsequently, such modified BF was introduced into the flame-retardant epoxy composites (EP/AP750) to prepare basalt fiber reinforced flame-retardant epoxy composite (EP/AP750/BF-AT). The fire behaviors of the composites were evaluated by vertical burning test (UL-94), limiting oxygen index (LOI) test and cone calorimetry. In comparison to the flame-retardant properties of EP/AP750, the incorporation of BF-AT slightly reduced LOI value from 26.3% to 25.1%, maintained the good performance in vertical burning test, but increased the peak of the heat release rate. Besides, the thermal properties and mechanical properties of the composites were investigated by thermogravimetric analysis (TGA), universal tensile test, impact test and dynamic mechanical analysis (DMA).


2015 ◽  
Vol 53 (8) ◽  
pp. 535-540 ◽  
Author(s):  
Young Gun Ko ◽  
Dong Hyuk Shin ◽  
Hae Woong Yang ◽  
Yeon Sung Kim ◽  
Joo Hyun Park ◽  
...  

2020 ◽  
Vol 14 (2) ◽  
pp. 6734-6742
Author(s):  
A. Syamsir ◽  
S. M. Mubin ◽  
N. M. Nor ◽  
V. Anggraini ◽  
S. Nagappan ◽  
...  

This study investigated the combine effect of 0.2 % drink cans and steel fibers with volume fractions of 0%, 0.5%, 1%, 1.5%, 2%, 2.5% and 3% to the mechanical properties and impact resistance of concrete. Hooked-end steel fiber with 30 mm and 0.75 mm length and diameter, respectively was selected for this study.  The drinks cans fiber were twisted manually in order to increase friction between fiber and concrete. The results of the experiment showed that the combination of steel fibers and drink cans fibers improved the strength performance of concrete, especially the compressive strength, flexural strength and indirect tensile strength. The results of the experiment showed that the combination of steel fibers and drink cans fibers improved the compressive strength, flexural strength and indirect tensile strength by 2.3, 7, and 2 times as compare to batch 1, respectively. Moreover, the impact resistance of fiber reinforced concrete has increase by 7 times as compared to non-fiber concretes. Moreover, the impact resistance of fiber reinforced concrete consistently gave better results as compared to non-fiber concretes. The fiber reinforced concrete turned more ductile as the dosage of fibers was increased and ductility started to decrease slightly after optimum fiber dosage was reached. It was found that concrete with combination of 2% steel and 0.2% drink cans fibers showed the highest compressive, split tensile, flexural as well as impact strength.    


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