scholarly journals Analyses of contact forces and kinetic motion on heavy load ball-screw

2018 ◽  
Vol 185 ◽  
pp. 00014
Author(s):  
Chin-Chung Wei ◽  
Wen-Hsien Kao

Effects of contact angle and groove factor of a heavy load ball-screw are discussed with the variation of contact forces at eight ball circulations. Contact forces are varying as a sinusoidal function of each circulation owing to the variation of phase angle. With the increase of contact angles, contact forces at each ball circulation are decreased and variation in each ball circulation. The decrease of the contact forces means that the contact stresses of contact areas are reduced. Fatigue life of raceways can thus be extended. Low groove factor can reduce skidding speed and friction coefficient. By the analyzing results, optimal transmission performance can be achieved in a heavy-loaded ball-screw.

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Zhuang Chen ◽  
Guanci Chen

Abstract The motions between the ball and raceway in a ball bearing involve rolling, gyroscopic, and spin slide. These complex motions result in the serious distribution of the friction force. Based on the contact mechanics in tribology, the friction force greatly affects stress and fatigue life. Thus, it is necessary to figure out the effects of the motions and its friction force of ball–raceway contact on the fatigue life of a ball bearing. In this paper, first, the equivalent model of ball–raceway contact was studied and established for the convenience of finite element calculation. Second, the contact mechanics considering the friction force with the friction coefficient from 0 to 0.3 was computed. The influences of the motions and its friction forces of ball–raceway contact on the raceway’s stress were analyzed. Third, based on different structure fatigue life algorithms, the raceway’s fatigue life of the cases with the friction coefficient 0, 0.05, 0.1, and 0.3 were studied. The raceway’s fatigue life based on ISO 281-2007 bearing life theory is studied. Results show that the friction force on the contact surface has some influence on the stress and fatigue life to a certain extent. Especially, the ball’s spin has the greatest influence on the stress distribution and fatigue life of the raceway. Thus, for the cases of heavy load and high friction coefficient, the effect of the friction force of ball–raceway contacts cannot be neglected.


Author(s):  
Kriengsak Masnok ◽  
Nobuo Watanabe

Abstract Purpose The aims of this study were to develop an experimental procedure for setting the catheter angle with respect to the surface of the heart muscle and the catheter contact force and to investigate the catheter contact area on the heart muscle as a function of catheter contact angle and force. Methods Visualization tests were performed for 5 contact angles (0°, 30°, 45°, 60°, and 90°) and 8 contact forces (2, 4, 6, 10, 15, 20, 30, and 40 gf). Each experiment was repeated 6 times with 2 different commercially available catheter tips. Results The morphology of the contact area was classified into rectangular, circular, ellipsoidal, and semi-ellipsoidal. The correlation between contact force and contact area was a logarithmic function; increasing contact force was associated with increased contact area. At the same contact force, the correlation between contact angle and contact area was inverse; decreasing contact angle was associated with a corresponding increase in contact area. Conclusion Both the catheter contact angle and contact force substantially impact the contact area and morphology in catheter ablation procedures.


Author(s):  
Yongjiang Chen ◽  
Wencheng Tang

The contact angles formed at the position of each ball in ball screws are conventionally assumed to be a constant value in determination of contact stiffness. In this study, instead of being treated as pre-assumed constants, the contact angle is formulated as functions of the position angle of balls to reflect their distribution dependent on the operation condition and design parameters. After establishing a proper transformed coordinate system according to the ball screw mechanism, the variable contact angles and normal forces of the ball screw are predicted. Then the contact stiffness obtained by numerical calculations is validated by experiment and several characteristics arising from the variable contact angle will be discussed.


Author(s):  
Kriengsak Masnok ◽  
Nobuo Watanabe

Abstract Purpose Our previous study confirmed that not only force but also the catheter contact angle substantially impacted the contact area and its morphology. Therefore, in this study, we aimed to further investigate the relationship between the catheter contact area and the dimensions of the ablation lesion area as a function of catheter contact angle and force in radiofrequency catheter ablation. Methods The radiofrequency catheter ablation test was performed for 5 contact angles and 8 contact forces at a fixed ablation time of 30 s. The initial impedance was 92.5 ± 2.5 Ω, the temperature during ablation was 30 °C, and the power was 30 W. The irrigation rate during ablation was set to 17 mL/min. Each experiment was repeated 6 times. Results The catheter contact area showed a strong correlation with the ablation lesion area (r = 0.8507). When the contact area was increased, the lesion area also increased linearly in a monotonic manner. The relationships between catheter contact force and ablation lesion area and between catheter contact force and ablation lesion depth are logarithmic functions in which increased contact force was associated with increased lesion area and depth. The catheter contact angle is also an important determinant of the lesion area. The lesion area progressively increased when the contact angle was decreased. In contrast, the lesion depth progressively increased when the contact angle was increased. Conclusions The catheter contact area was strongly correlated with the ablation lesion area. Additionally, catheter contact force and contact angle significantly impacted the dimensions of the lesion in radiofrequency catheter ablation procedures.


Author(s):  
Bin Fang ◽  
Jinhua Zhang ◽  
Jun Hong ◽  
Yongsheng Zhu ◽  
Xu Wang ◽  
...  

The combined angular contact bearings are widely used in numerous rotating machinery system, but few research works on the combined angular contact ball bearings have been reported. To solve the problem about inconsistency fatigue life of the bearings in the combined bearings with asymmetric arrangement, this paper proposed a special combined bearings arrangement form in which the bearings with different contact angles are used simultaneously for the bearing combination. In order to validate the effectiveness of the proposed method, a mathematical model is proposed to analyze the load distribution, life and stiffness of the combined bearings, and the combined bearings with three different arrangements are comparatively calculated and analyzed. The results show that the whole life of combined bearings is mainly depend on the life of the bearing under heavy load, and the new arrangement form in which the initial contact angle of the bearing under heavy load is increased that can improve the whole life of combined bearings.


Author(s):  
Rami Benkreif ◽  
Fatima Zohra Brahmia ◽  
Csilla Csiha

AbstractSurface tension of solid wood surfaces affects the wettability and thus the adhesion of various adhesives and wood coatings. By measuring the contact angle of the wood, the surface tension can be calculated based on the Young-Dupré equation. Several publications have reported on contact angle measured with different test liquids, under different conditions. Results can only be compared if the test conditions are similar. While the roles of the drop volume, image shooting time etc., are widely recognized, the role of the wood surface moisture content (MC) is not evaluated in detail. In this study, the effect of wood moisture content on contact angle values, measured with distilled water and diiodomethane, on sanded birch (Betula pendula) surfaces was investigated, in order to find the relationship between them. With increasing MC from approximately 6% to 30%, increasing contact angle (decreasing surface tension) values were measured according to a logarithmic function. The function makes possible the calculation of contact angles that correspond to different MCs.


Biomimetics ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 38
Author(s):  
Quentin Legrand ◽  
Stephane Benayoun ◽  
Stephane Valette

This investigation of morphology-wetting links was performed using a biomimetic approach. Three natural leaves’ surfaces were studied: two bamboo varieties and Ginkgo Biloba. Multiscale surface topographies were analyzed by SEM observations, FFT, and Gaussian filtering. A PDMS replicating protocol of natural surfaces was proposed in order to study the purely morphological contribution to wetting. High static contact angles, close to 135∘, were measured on PDMS replicated surfaces. Compared to flat PDMS, the increase in static contact angle due to purely morphological contribution was around 20∘. Such an increase in contact angle was obtained despite loss of the nanometric scale during the replication process. Moreover, a significant decrease of the hysteresis contact angle was measured on PDMS replicas. The value of the contact angle hysteresis moved from 40∘ for flat PDMS to less than 10∘ for textured replicated surfaces. The wetting behavior of multiscale textured surfaces was then studied in the frame of the Wenzel and Cassie–Baxter models. Whereas the classical laws made it possible to describe the wetting behavior of the ginkgo biloba replications, a hierarchical model was developed to depict the wetting behavior of both bamboo species.


2020 ◽  
Vol 146 ◽  
pp. 03004
Author(s):  
Douglas Ruth

The most influential parameter on the behavior of two-component flow in porous media is “wettability”. When wettability is being characterized, the most frequently used parameter is the “contact angle”. When a fluid-drop is placed on a solid surface, in the presence of a second, surrounding fluid, the fluid-fluid surface contacts the solid-surface at an angle that is typically measured through the fluid-drop. If this angle is less than 90°, the fluid in the drop is said to “wet” the surface. If this angle is greater than 90°, the surrounding fluid is said to “wet” the surface. This definition is universally accepted and appears to be scientifically justifiable, at least for a static situation where the solid surface is horizontal. Recently, this concept has been extended to characterize wettability in non-static situations using high-resolution, two-dimensional digital images of multi-component systems. Using simple thought experiments and published experimental results, many of them decades old, it will be demonstrated that contact angles are not primary parameters – their values depend on many other parameters. Using these arguments, it will be demonstrated that contact angles are not the cause of wettability behavior but the effect of wettability behavior and other parameters. The result of this is that the contact angle cannot be used as a primary indicator of wettability except in very restricted situations. Furthermore, it will be demonstrated that even for the simple case of a capillary interface in a vertical tube, attempting to use simply a two-dimensional image to determine the contact angle can result in a wide range of measured values. This observation is consistent with some published experimental results. It follows that contact angles measured in two-dimensions cannot be trusted to provide accurate values and these values should not be used to characterize the wettability of the system.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Seyed Mehran Mirmohammadi ◽  
Sasha Hoshian ◽  
Ville P. Jokinen ◽  
Sami Franssila

AbstractA polydimethylsiloxane (PDMS)/Cu superhydrophobic composite material is fabricated by wet etching, electroless plating, and polymer casting. The surface topography of the material emerges from hierarchical micro/nanoscale structures of etched aluminum, which are rigorously copied by plated copper. The resulting material is superhydrophobic (contact angle > 170°, sliding angle < 7° with 7 µL droplets), electrically conductive, elastic and wear resistant. The mechanical durability of both the superhydrophobicity and the metallic conductivity are the key advantages of this material. The material is robust against mechanical abrasion (1000 cycles): the contact angles were only marginally lowered, the sliding angles remained below 10°, and the material retained its superhydrophobicity. The resistivity varied from 0.7 × 10–5 Ωm (virgin) to 5 × 10–5 Ωm (1000 abrasion cycles) and 30 × 10–5 Ωm (3000 abrasion cycles). The material also underwent 10,000 cycles of stretching and bending, which led to only minor changes in superhydrophobicity and the resistivity remained below 90 × 10–5 Ωm.


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