scholarly journals Formation of the surface roughness during grinding with flap wheels after shot peening

2018 ◽  
Vol 224 ◽  
pp. 01070
Author(s):  
Darya Starodubtseva ◽  
Vinh Le Tri ◽  
Vladimir Koltsov
Keyword(s):  
Surface Roughness ◽  
Shot Peening ◽  
Three Dimensional ◽  
Mean Deviation ◽  
Optical Scanning ◽  
Peen Forming ◽  
Mandatory Requirement ◽  
Part Surface ◽  
Surface Microgeometry ◽  
Different Diameters

Shot peening is widely used in forming long panels and sheaths. Due to impact by shot on the processed surface, a specific microgeometry is formed, the characteristic feature of this microgeometry are the numerous dimples as the traces of shot impact with different diameters and depths. A presence of these dimples causes deterioration of the surface roughness parameters. Therefore, after shot peening the mandatory requirement is the implementation of surface grinding with flap wheels for partial removal of the dimples. The size of the assigned allowance for grinding depends on the quality requirements of the part surface. At the same time, the depths of the remaining dimples are determined by the part surface roughness requirements. After grinding, the new surface microgeometry is formed, as a combination of micro-roughness from previous types of processing and the remained dimples in result of shot peening. In this work the microgeometry formation of surface layer of the samples after shot peen forming and subsequent grinding with flap wheels was analysed. The parameters of surface roughness were measured by the method of three-dimensional optical scanning. In the measurement result, the mathematical model of the surface micro-profile formation was formulated, the analytical dependences of the position of the center plane and the arithmetic mean deviation of profile were obtained.

scholarly journals Multiscale three-dimensional surface reconstruction and surface roughness of porcine left anterior descending coronary arteries

2019 ◽  
Vol 6 (9) ◽  
pp. 190915 ◽  
Author(s):  
Hanna E. Burton ◽  
Rachael Cullinan ◽  
Kyle Jiang ◽  
Daniel M. Espino
Keyword(s):  
Surface Roughness ◽  
Coronary Arteries ◽  
Medical Devices ◽  
Ex Vivo ◽  
Three Dimensional ◽  
Force Microscopy ◽  
Optical Scanning ◽  
Atomic Force ◽  
Reconstructed Surface ◽  
Dimensional Surface

The aim of this study was to investigate the multiscale surface roughness characteristics of coronary arteries, to aid in the development of novel biomaterials and bioinspired medical devices. Porcine left anterior descending coronary arteries were dissected ex vivo , and specimens were chemically fixed and dehydrated for testing. Surface roughness was calculated from three-dimensional reconstructed surface images obtained by optical, scanning electron and atomic force microscopy, ranging in magnification from 10× to 5500×. Circumferential surface roughness decreased with magnification, and microscopy type was found to influence surface roughness values. Longitudinal surface roughness was not affected by magnification or microscopy types within the parameters of this study. This study found that coronary arteries exhibit multiscale characteristics. It also highlights the importance of ensuring consistent microscopy parameters to provide comparable surface roughness values.

scholarly journals Experimental investigation into the effect of surface roughness and mechanical properties of 3D-printed titanium Ti-64 ELI after heat treatment

2021 ◽  
Vol 16 (1) ◽  
Author(s):  
L. Lebea ◽  
H. M. Ngwangwa ◽  
D. Desai ◽  
F. Nemavhola
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Stress ◽  
Dental Implants ◽  
Dental Implant ◽  
Three Dimensional ◽  
Ultimate Tensile Stress ◽  
Arithmetic Mean ◽  
Mean Deviation ◽  
Effect Of Surface

AbstractThe initial stability after implantology is paramount to the survival of the dental implant, and the surface roughness of the implant plays a vital role in this regard. The characterisation of surface topography is a complicated branch of metrology, with a huge range of parameters available. Each parameter contributes significantly towards the survival and mechanical properties of three-dimensional printed specimens. The purpose of this paper is to experimentally investigate the effect of surface roughness of three-dimensional printed dental implants and three-dimensional printed dogbone tensile samples under areal height parameters, amplitude parameters (average of ordinates), skewness parameters and mechanical properties. During the experiment, roughness values were analysed, and the results showed that the skewness parameter demonstrated a minimum value of 0.59%. The three-dimensional printed dental implant recorded the arithmetic mean deviation of the assessed profile with a 3.4-mm diameter at 43.23% and the three-dimensional printed dental implant with a 4.3-mm diameter at 26.18%. Samples with a complex geometry exhibited a higher roughness surface, which was the greatest difficulty of additive manufacturing when evaluating surface finish. The results show that when the ultimate tensile stress decreases from 968.35 to 955.25 MPa, the arithmetic mean deviation increases by 1.4%, and when ultimate tensile stress increases to 961.18 MPa, the arithmetic mean deviation increases by 0.6%. When the cycle decreases from 262,142 to 137,433, the arithmetic mean deviation shows that less than a 90.74% increase in the cycle is obtained. For the three-dimensional printed dental implants, the higher the surface roughness, the lower the mechanical properties, ultimately leading to decreased implant life and poor performance.

Guided surgery with 3D printed device: a case report

2020 ◽  
Author(s):  
Michelle Carvalho de Sales ◽  
Rafael Maluza Flores ◽  
Julianny da Silva Guimaraes ◽  
Gustavo Vargas da Silva Salomao ◽  
Tamara Kerber Tedesco ◽  
...  
Keyword(s):  
Operating Time ◽  
Three Dimensional ◽  
Conventional Technique ◽  
Cervical Region ◽  
Mean Deviation ◽  
Apical Region ◽  
Virtual Planning ◽  
Surgical Guide ◽  
Surgical Guides ◽  
High Level

Dental surgeons need in-depth knowledge of the bone tissue status and gingival morphology of atrophic maxillae. The aim of this study is to describe preoperative virtual planning of placement of five implants and to compare the plan with the actual surgical results. Three-dimensional planning of rehabilitation using software programs enables surgical guides to be specially designed for the implant site and manufactured using 3D printing. A patient with five teeth missing was selected for this study. The patient’s maxillary region was scanned with CBCT and a cast model was produced. After virtual planning using ImplantViewer, five implants were placed using a printed surgical guide. Two weeks after the surgical procedure, the patient underwent another CBCT scan of the maxilla. Statistically significant differences were detected between the virtually planned positions and the actual positions of the implants, with a mean deviation of 0.36 mm in the cervical region and 0.7 mm in the apical region. The surgical technique used enables more accurate procedures when compared to the conventional technique. Implants can be better positioned, with a high level of predictability, reducing both operating time and patient discomfort.

Enhancement of Heat Transfer Performance in Nuclear Fuel Rod Using Nanofluids and Surface Roughness Technique

2015 ◽  
Author(s):  
Kang Liu ◽  
Titan C. Paul ◽  
Leo A. Carrilho ◽  
Jamil A. Khan
Keyword(s):  
Heat Transfer ◽  
Surface Roughness ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Nuclear Fuel ◽  
Three Dimensional ◽  
Pressurized Water ◽  
Bulk Fluid ◽  
Fuel Rod ◽  
Dimensional Surface

The experimental investigations were carried out of a pressurized water nuclear reactor (PWR) with enhanced surface using different concentration (0.5 and 2.0 vol%) of ZnO/DI-water based nanofluids as a coolant. The experimental setup consisted of a flow loop with a nuclear fuel rod section that was heated by electrical current. The fuel rod surfaces were termed as two-dimensional surface roughness (square transverse ribbed surface) and three-dimensional surface roughness (diamond shaped blocks). The variation in temperature of nuclear fuel rod was measured along the length of a specified section. Heat transfer coefficient was calculated by measuring heat flux and temperature differences between surface and bulk fluid. The experimental results of nanofluids were compared with the coolant as a DI-water data. The maximum heat transfer coefficient enhancement was achieved 33% at Re = 1.15 × 105 for fuel rod with three-dimensional surface roughness using 2.0 vol% nanofluids compared to DI-water.

scholarly journals Dimensional Accuracy of Dental Models for Three-Unit Prostheses Fabricated by Various 3D Printing Technologies

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1550
Author(s):  
Soo-Yeon Yoo ◽  
Seong-Kyun Kim ◽  
Seong-Joo Heo ◽  
Jai-Young Koak ◽  
Joung-Gyu Kim
Keyword(s):  
Surface Roughness ◽  
Three Dimensional ◽  
Dimensional Accuracy ◽  
3D Analysis ◽  
Digital Light Processing ◽  
Test Models ◽  
Reference File ◽  
Significant Difference ◽  
Jet Printing ◽  
3D Printed

Previous studies on accuracy of three-dimensional (3D) printed model focused on full arch measurements at few points. The aim of this study was to examine the dimensional accuracy of 3D-printed models which were teeth-prepped for three-unit fixed prostheses, especially at margin and proximal contact areas. The prepped dental model was scanned with a desktop scanner. Using this reference file, test models were fabricated by digital light processing (DLP), Multi-Jet printing (MJP), and stereo-lithography apparatus (SLA) techniques. We calculated the accuracy (trueness and precision) of 3D-printed models on 3D planes, and deviations of each measured points at buccolingual and mesiodistal planes. We also analyzed the surface roughness of resin printed models. For overall 3D analysis, MJP showed significantly higher accuracy (trueness) than DLP and SLA techniques; however, there was not any statistically significant difference on precision. For deviations on margins of molar tooth and distance to proximal contact, MJP showed significantly accurate results; however, for a premolar tooth, there was no significant difference between the groups. 3D color maps of printed models showed contraction buccolingually, and surface roughness of the models fabricated by MJP technique was observed as the lowest. The accuracy of the 3D-printed resin models by DLP, MJP, and SLA techniques showed a clinically acceptable range to use as a working model for manufacturing dental prostheses

A test of airborne, side-looking synthetic-aperture radar in central Newfoundland for geological reconnaissance

1991 ◽  
Vol 28 (2) ◽  
pp. 257-265 ◽  
Author(s):  
D. F. Graham ◽  
D. R. Grant
Keyword(s):  
Surface Roughness ◽  
Synthetic Aperture Radar ◽  
Three Dimensional ◽  
Synthetic Aperture ◽  
Structural Elements ◽  
Terrain Classification ◽  
Regional Trends ◽  
Valuable Complement ◽  
Wide Swath ◽  
Aperture Radar

Side-looking, C-band synthetic-aperture radar (SAR) penetrates cloud and fog, and operates day or night, to produce pseudo-three-dimensional terrain images with enhanced topography and surface roughness. The images, which have a 20 m resolution and cover large areas, have been used to map the regional trends, patterns of lineaments, and terrain types over a 6200 km2 area of complex lithology, structure, and drift cover. Four lineament classes are differentiated. Glacial trends are clear, and bedrock structures (faults, fractures, joints, foliation, and folded bedding) with relief expression at the surface show through the drift as lineaments. They accurately reproduce most known features when compared with bedrock and Quatenary geology maps. Hitherto unrecognized structural elements are revealed. Tones and textures reflect minute surface roughness variations useful in terrain classification. SAR wide-swath-mode imagery is thus a valuable complement to aerial photography, and is superior in revealing hummocky moraine, ribbed moraine, boulder fields and stony till. Wider use of this imagery is encouraged.

Acoustic receptivity and evolution of two-dimensional and oblique disturbances in a Blasius boundary layer

2001 ◽  
Vol 432 ◽  
pp. 69-90 ◽  
Author(s):  
RUDOLPH A. KING ◽  
KENNETH S. BREUER
Keyword(s):  
Boundary Layer ◽  
Surface Roughness ◽  
Acoustic Wave ◽  
Three Dimensional ◽  
Two Dimensional ◽  
Surface Waviness ◽  
S Wave ◽  
Boundary Layer Instability ◽  
Blasius Boundary Layer ◽  
Tollmien Schlichting

An experimental investigation was conducted to examine acoustic receptivity and subsequent boundary-layer instability evolution for a Blasius boundary layer formed on a flat plate in the presence of two-dimensional and oblique (three-dimensional) surface waviness. The effect of the non-localized surface roughness geometry and acoustic wave amplitude on the receptivity process was explored. The surface roughness had a well-defined wavenumber spectrum with fundamental wavenumber kw. A planar downstream-travelling acoustic wave was created to temporally excite the flow near the resonance frequency of an unstable eigenmode corresponding to kts = kw. The range of acoustic forcing levels, ε, and roughness heights, Δh, examined resulted in a linear dependence of receptivity coefficients; however, the larger values of the forcing combination εΔh resulted in subsequent nonlinear development of the Tollmien–Schlichting (T–S) wave. This study provides the first experimental evidence of a marked increase in the receptivity coefficient with increasing obliqueness of the surface waviness in excellent agreement with theory. Detuning of the two-dimensional and oblique disturbances was investigated by varying the streamwise wall-roughness wavenumber αw and measuring the T–S response. For the configuration where laminar-to-turbulent breakdown occurred, the breakdown process was found to be dominated by energy at the fundamental and harmonic frequencies, indicative of K-type breakdown.

Color Reproduction Accuracy Promotion of 3D-Printed Surfaces Based on Microscopic Image Analysis

2019 ◽  
Vol 34 (01) ◽  
pp. 2054004 ◽  
Author(s):  
Xiaochun Wang ◽  
Chen Chen ◽  
Jiangping Yuan ◽  
Guangxue Chen
Keyword(s):  
Surface Roughness ◽  
Image Analysis ◽  
Three Dimensional ◽  
Prediction Method ◽  
Chromatic Aberration ◽  
Optimization Methods ◽  
Experimental Models ◽  
Microscopic Image ◽  
Color Reproduction ◽  
Microscopic Image Analysis

Full-color three-dimensional (3D) printing technology is a powerful process to manufacture intelligent customized colorful objects with improved surface qualities; however, poor surface color optimization methods are the main impeding factors for its commercialization. As such, the paper explored the correlation between microstructure and color reproduction, then an assessment and prediction method of color optimization based on microscopic image analysis was proposed. The experimental models were divided into 24-color plates and 4-color cubes printed by ProJet 860 3D printer, then impregnated according to preset parameters, at last measured by a spectrophotometer and observed using both a digital microscope and a scanning electron microscope. The results revealed that the samples manifested higher saturation and smaller chromatic aberration ([Formula: see text]) after postprocessing. Moreover, the brightness of the same color surface increased with the increasing soaked surface roughness. Further, reduction in surface roughness, impregnation into surface pores, and enhancement of coating transparency effectively improved the accuracy of color reproduction, which could be verified by the measured values. Finally, the chromatic aberration caused by positioning errors on different faces of the samples was optimized, and the value of [Formula: see text] for a black cube was reduced from 8.12 to 0.82, which is undetectable to human eyes.

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