scholarly journals Thermal Gradient Mechanical Fatigue Assessment of a Nickel-Based Superalloy

2019 ◽  
Vol 300 ◽  
pp. 07004
Author(s):  
Huang Yuan ◽  
Jingyu Sun

Turbine components generally work under thermomechanical loading conditions with varying temperature and significant temperature gradients. In the present work, a radiation heating system was developed to simulate thermal gradient mechanical fatigue (TGMF) loads in turbines. The specimen is externally heated by radiation and internally cooled by compressed air. Experiments showed that the TGMF life of the nickel-based superalloy is significantly shorter than that of the thermomechanical and the isothermal fatigue, although the thermal stress amplitude related to the temperature gradient is small. It was confirmed that the conventional fatigue models generated seriously deviations and could not catch effects of thermal gradients. The modified TGMF model introduced a correction term of the temperature gradient effects and can describe the TGMF lifetime of Inconel 718 reasonably. The new model provides a uniform description of isothermal and complex thermomechanical fatigue.

2020 ◽  
Vol 45 (4) ◽  
pp. 319-332
Author(s):  
Xiaoyu Chen ◽  
Ruquan Liang ◽  
Yong Wang ◽  
Ziqi Xia ◽  
Lichun Wu ◽  
...  

AbstractThe effect of the temperature gradient on the Soret coefficient in n-pentane/n-decane (n-C5/n-C10) mixtures was investigated using non-equilibrium molecular dynamics (NEMD) with the heat exchange (eHEX) algorithm. n-Pentane/n-decane mixtures with three different compositions (0.25, 0.5, and 0.75 mole fractions, respectively) and the TraPPE-UA force field were used in computing the Soret coefficient ({S_{T}}) at 300 K and 1 atm. Added/removed heat quantities (ΔQ) of 0.002, 0.004, 0.006, 0.008, and 0.01 kcal/mol were employed in eHEX processes in order to study the effect of different thermal gradients on the Soret coefficient. Moreover, a phenomenological description was applied to discuss the mechanism of this effect. Present results show that the Soret coefficient values firstly fluctuate violently and then become increasingly stable with increasing ΔQ (especially in the mixture with a mole fraction of 0.75), which means that ΔQ has a smaller effect on the Soret coefficient when the temperature gradient is higher than a certain thermal gradient. Thus, a high temperature gradient is recommended for calculating the Soret coefficient under the conditions that a linear response and constant phase are ensured in the system. In addition, the simulated Soret coefficient obtained at the highest ΔQ within three different compositions is in great agreement with experimental data.


Author(s):  
O. M. Katz

The swelling of irradiated UO2 has been attributed to the migration and agglomeration of fission gas bubbles in a thermal gradient. High temperatures and thermal gradients obtained by electron beam heating simulate reactor behavior and lead to the postulation of swelling mechanisms. Although electron microscopy studies have been reported on UO2, two experimental procedures have limited application of the results: irradiation was achieved either with a stream of inert gas ions without fission or at depletions less than 2 x 1020 fissions/cm3 (∼3/4 at % burnup). This study was not limited either of these conditions and reports on the bubble characteristics observed by transmission and fractographic electron microscopy in high density (96% theoretical) UO2 irradiated between 3.5 and 31.3 x 1020 fissions/cm3 at temperatures below l600°F. Preliminary results from replicas of the as-polished and etched surfaces of these samples were published.


Author(s):  
Christof Mast ◽  
Friederike Möller ◽  
Moritz Kreysing ◽  
Severin Schink ◽  
Benedikt Obermayer ◽  
...  

How does inanimate matter become transformed into animate matter? Living systems evolve by replication and selection at the molecular level and this chapter considers how to establish a synthetic, minimal system that can support molecular evolution and thus life. Molecular evolution cannot be explained by starting with high concentrations of activated chemicals that react toward their chemical equilibrium; persistent non-equilibria are required to maintain continuous reactivity and we especially consider thermal gradients as an early driving force for Darwinian molecular evolution. The temperature difference across water-filled compartments implements a laminar fluid convection with periodic temperature oscillations that allow for the melting and replication of DNA. Simultaneously, dissolved molecules are moved along the thermal gradient by an effect called thermophoresis. The combined result is an efficient molecule trap that exponentially favors long over short DNA and thus maintains complexity. Future experiments will reveal how thermal gradients could actively drive the Darwinian process of replication and selection.


Author(s):  
S Sumith ◽  
R Ramesh Kumar

In launch vehicles, cryogenic propulsion stages store liquid oxygen (LOX) at 76 K and liquid hydrogen (LH2) at 20 K, generally in two separate insulated tanks connected through tubular truss components. Consequently, load transfer from the LH2 tank to the LOX tank is very much localized, resulting in a nonoptimal design. This article presents an alternative single tankage design using a common bulkhead (CBH) to enhance the payload capability, which enables maintaining LH2 temperature within a specified temperature when exposed to a temperature gradient. A sandwich insulator using aramid honeycomb embedded with polyimide foam keeps the LH2 temperature within 20 ± 1 K is proposed, based on transient heat transfer analysis for 1000 s. The foam-filled honeycomb core is treated as equivalent foam in the analysis as the thermal conductivity of the core and the foam is quite close. The efficacy of the insulator is established by an experiment to measure the back wall temperature when liquid nitrogen is loaded on the top skin of the panel, and the insulator maintains a temperature gradient of 123 K for 1000 s. A good agreement is obtained between the transient finite element analysis results with experimental data. An externally insulated LOX tank configuration with an optimum length of the skirt–cylinder where the temperature reaches 80 K is arrived at based on slosh, buckling, and thermal analyses. No thermal gradient is found across the thickness of the skirt, while the thermal gradient is observed along the length of the skirt as anticipated. An integrated thermo-structural analysis of the cryo-system is carried out considering temperature-dependent material properties. A positive margin for the skirt is obtained. A payload gain of 366 kg is estimated based on the present study for the new design option with a CBH and skirt as compared to the traditional tubular truss arrangements.


2017 ◽  
Vol 898 ◽  
pp. 422-429 ◽  
Author(s):  
Wei Guo Zhang ◽  
Zhi Jie Liu ◽  
Song Ke Feng ◽  
Fu Zeng Yang ◽  
Lin Liu

The stress rupture life of DZ125 nickel-based superalloy that was prepared by directional solidification process under the temperature gradient of 500 K/cm has been studied at 900°C and 235MPa. The results showed that with the increase of directional solidification rate from 50 μm/s to 800 μm/s, the primary dendrite arm spacing reduced from 94 μm to 35.8 μm and γ' precipitates reduced and more uniformed in size. The high temperature stress rupture life of as-cast sample increased firstly and then decreased and reached its maximum at the solidification rate of 500 μm/s. The dislocation configuration of sample with refine dendritic structure after stress rupture was investigated and discovered that the dislocations in different parts of sample had different morphology and density, which indicated that the deformation of as-cast samples were uneven during high temperature stress rupture. A lot of dislocations intertwined around carbides and at the interface of γ/γ', and the dislocation networks were destroyed and the dislocations entered γ' precipitate by the way of cutting.


Author(s):  
S Ganesh ◽  
M Mishra

Abstract Thermal systems have traditionally been modeled via Euclideanized space by analytical continuation of time to an imaginary time. We extend the concept to static thermal gradients by recasting the temperature variation as a variation in the Euclidean metric. We apply this prescription to determine the Quark anti-Quark potential in a system with thermal gradient. A naturally occurring QCD medium with thermal gradients is a Quark Gluon Plasma (QGP). However, the QGP evolves in time. Hence, we use a quasi-stationary approximation, which is applicable only if the rate of time evolution is slow. Hence the application of our proposal to a Quark anti-Quark potential in QGP can be seen as a step towards a more exact theory which would incorporate time varying thermal gradients. The effect of a static temperature gradient on the Quark anti-Quark potential is analyzed using a gravity dual model. A non-uniform black string metric is developed, by perturbing the Schwarzchild metric, which allows to incorporate the temperature gradient in the dual AdS space. Finally, an expression for the Quark anti-Quark potential, in the presence of a static temperature gradient, is derived.


2018 ◽  
Vol 75 (7) ◽  
pp. 2317-2336 ◽  
Author(s):  
Bowen Zhou ◽  
Shiwei Sun ◽  
Kai Yao ◽  
Kefeng Zhu

Abstract Turbulent mixing in the daytime convective boundary layer (CBL) is carried out by organized nonlocal updrafts and smaller local eddies. In the upper mixed layer of the CBL, heat fluxes associated with nonlocal updrafts are directed up the local potential temperature gradient. To reproduce such countergradient behavior in parameterizations, a class of planetary boundary layer schemes adopts a countergradient correction term in addition to the classic downgradient eddy-diffusion term. Such schemes are popular because of their simple formulation and effective performance. This study reexamines those schemes to investigate the physical representations of the gradient and countergradient (GCG) terms, and to rebut the often-implied association of the GCG terms with heat fluxes due to local and nonlocal (LNL) eddies. To do so, large-eddy simulations (LESs) of six idealized CBL cases are performed. The GCG fluxes are computed a priori with horizontally averaged LES data, while the LNL fluxes are diagnosed through conditional sampling and Fourier decomposition of the LES flow field. It is found that in the upper mixed layer, the gradient term predicts downward fluxes in the presence of positive mean potential temperature gradient but is compensated by the upward countergradient correction flux, which is larger than the total heat flux. However, neither downward local fluxes nor larger-than-total nonlocal fluxes are diagnosed from LES. The difference reflects reduced turbulence efficiency for GCG fluxes and, in terms of physics, conceptual deficiencies in the GCG representation of CBL heat fluxes.


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