scholarly journals Development of a technology for producing ceramic refractory material in a composition of montmorillonite clays (bentonite-like) and ferrochrome production wastes

2020 ◽  
Vol 315 ◽  
pp. 07007
Author(s):  
Sarsenbek Montayev ◽  
Bekbulat Shakeshev ◽  
Sabit Zharylgapov
Keyword(s):  
Mechanical Properties ◽  
Refractory Material ◽  
Raw Materials ◽  
Linear Thermal Expansion ◽  
Experimental Studies ◽  
High Strength ◽  
Raw Material ◽  
Ceramic Samples ◽  
The Creation ◽  
Ceramic Refractory

The article presents the results of scientific and experimental studies on the creation of ceramic refractory material. Montmorillonite clay (bentonite-like) of the Pogodaevsky deposit and ferro-dust from self-decaying slags of low-carbon ferrochrome of the Aktobe ferroalloy plant were selected as the most effective types of raw materials in terms of their physico-mechanical properties and chemico-mineralogical composition. The composition of ceramic mass in chamotte - ferro dust - binder and rational technological parameters of molding, drying and firing was developed. The basic physical and mechanical properties of the obtained ceramic samples, which have high strength, average density, low linear thermal expansion coefficient and fire shrinkage, are studied. Ceramic samples based on the proposed raw material composition can withstand temperatures up to 1350 С, which is 200-300 С higher than ceramic samples based on clay raw materials. The high strength indices and refractoriness of samples are explained by the fact that in result of heat treatment of the studied ceramic composition, a densely sintered framework with reinforced refractory minerals such as forsterite Mg2 (SiO4) and spinel (MgAl2O4) is formed. The prospects of this research area are associated with the creation of innovative technologies for the production of popular refractory materials, but also with an environmental issue. Processing of technogenic resources of Kazakhstan will not only reduce the consumption of natural resources, but also reduce the human impact on the environment.

Use of Sugarcane Bagasse Ashes as Raw Material in the Replacement of Fluxes for Applications on Porcelain Tile

2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
The Cost ◽  
Potential Use ◽  
Porcelain Tile

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.

scholarly journals High strength glass-ceramics sintered with coal gangue аs а raw material

2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Glass Ceramics ◽  
High Strength ◽  
Coal Gangue ◽  
Raw Material ◽  
Sintering Process ◽  
Forming Process ◽  
Sintered Glass ◽  
Utilization Ratio

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.

Non-Wood Lignocellulosic Composites

2014 ◽  
pp. 281-319 ◽  
Author(s):  
Marius C. Barbu ◽  
Roman Reh ◽  
Ayfer Dönmez Çavdar
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Experimental Studies ◽  
Raw Material ◽  
Synthetic Fiber ◽  
Plant Fibers ◽  
Labor Conditions ◽  
Appropriate Treatment ◽  
Manufacturing Technologies ◽  
Cellulose Materials

It would seem that with appropriate treatment almost any agricultural residue may be used as a suitable raw material for the wood-based panels like particle- and fiberboard production. The literature on wood-ligno-cellulose plant composite boards highlights steady interest for the design of new structures and technologies towards products for special applications with higher physical-mechanical properties at relatively low prices. Experimental studies have revealed particular aspects related to the structural composition of ligno-cellulose materials, such as the ratio between the different composing elements, their compatibility, and the types and characteristics of the used resins. Various technologies have been developed for designing and processing composite materials by pressing, extrusion, airflow forming, dry, half-dry, and wet processes, including thermal, chemical, thermo-chemical, thermo-chemo-mechanical treatments, etc. Researchers have undertaken to determine the manufacturing parameters and the physical-mechanical properties of the composite boards and to compare them with the standard PB, MDF, HB, SB made from single-raw material (wood). A great emphasis is placed on the processability of the ligno-cellulose composite boards by classical methods, by modified manufacturing processes, on the types of tools and processing equipment, the automation of the manufacturing technologies, the specific labor conditions, etc. The combinations of wood and plant fibers are successful, since there is obvious compatibility between the macro- and microscopic structures, their chemical composition, and the relatively low manufacturing costs and high performances, as compared to synthetic fiber-based composite materials.

scholarly journals Research into special technological effects for formation of wear resistant coatings using mineral raw materials of the far eastern region

2018 ◽  
Vol 56 ◽  
pp. 03027
Author(s):  
Viktor Makienko ◽  
Igor Romanov ◽  
Pavel Sokolov ◽  
Alexander Atenyaev ◽  
Dmitry Pervakov
Keyword(s):  
Mechanical Properties ◽  
Raw Materials ◽  
Experimental Studies ◽  
Eastern Region ◽  
Mineral Raw Materials ◽  
Wear Resistant Coatings ◽  
Thermal Fields ◽  
Additional Influence ◽  
Far Eastern

The results of the study of the possibility of using additional technological influence in the formation of doped coatings are presented. The distribution of thermal fields has been calculated, which makes it possible to estimate and predict the influence of additional influence on the formation of the coating in a simplified manner. Experimental studies have shown that additional technological influence promotes mixing of the melt, leading to an increase in the transition of alloying elements, as well as an increase in the mechanical properties and quality of the weld metal.

Preparation of Self-Releasing Glaze Ceramic Materials Utilizing Red Mud

2011 ◽  
Vol 383-390 ◽  
pp. 3366-3373
Author(s):  
Shuo Qin ◽  
Bo Lin Wu ◽  
Shiao Zhao ◽  
Cong Chang Ma ◽  
Zu Sheng Hu
Keyword(s):  
Mechanical Properties ◽  
Red Mud ◽  
Barium Carbonate ◽  
Raw Materials ◽  
Normal Pressure ◽  
Ceramic Materials ◽  
The Self ◽  
Raw Material ◽  
Radiation Level ◽  
Red Sandstone

Red mud is the main solid residue generated during the production of alumina by means of the Bayer process. In order to expand the comprehensive utilization field of red mud and develop new ceramic products with low radioactivity utilizing red mud, the exploration of preparing self-releasing glaze ceramic materials using red mud as raw material was carried out. During the exploration, the self-releasing glaze ceramic materials with low radiation level were produced by normal pressure sintering process using the main ingredients of red mud, red sandstone, barium carbonate and ball clay. The properties of the self-releasing glaze ceramic samples were investigated by the measurements of mechanical properties, X-ray diffraction (XRD), scanning electron microscopy (SEM) and radiation measurement. The results show that the self-releasing glaze ceramic materials have good mechanical properties (the bulk density, 3.10 g/cm3; the compressive strength, 78.00 MPa). Adding barium carbonate to the raw materials and then calcine them to ceramics, which can extend the sintering temperature range and the radioactivity level of the self-releasing glaze ceramic materials can be reduced to that of the natural radioactive background of Guilin Area, Karst landform (the average 60 Total/Timer).

Experimental Study on Stainless Steel Slag Used in Ceramic Making

2010 ◽  
Vol 105-106 ◽  
pp. 758-760 ◽  
Author(s):  
Yan Bing Zong ◽  
Yu Li ◽  
Da Qiang Cang
Keyword(s):  
Stainless Steel ◽  
Steel Slag ◽  
High Strength ◽  
National Standards ◽  
Raw Material ◽  
Added Value ◽  
Building Ceramic ◽  
Stainless Steel Slag ◽  
Ceramic Samples ◽  
Dta Curves

Composition of stainless steel slag was compared with that of ceramic paste first. DTA curves of ceramic samples were obtained to determine the firing temperature schedule. It is concluded that the stainless steel slag mixed with certain chemically pure materials can serve as raw material for the production of high added value ceramics. Pilot plant scale tests show that the principal crystal phase is diopside, contributing to the making of high strength and high density ceramics. Heating rate, cooling rate and holding time should be controlled appropriately during sintering process for the sake of forming and growth of crystals. The total performance detection of ceramic samples accords with national standards in China when stainless steel slag is used to sinter calcium-magnesium-silicon type ceramic in roller kiln. The proportion of stainless steel slag is 45% during pilot tracey. Dissolution rate of chromium during stainless steel slag used as mainly diopside type of building ceramic is only 25.17 mg/kg ceramic, which resolves the harmless of chromium. This work provides a feasible and effective way for resource of stainless steel slag.

scholarly journals OPTIMIZATION OF UHPFRC BEAMS SUBJECTED TO BENDING USING GENETIC ALGORITHMS

2014 ◽  
Vol 20 (4) ◽  
pp. 527-536 ◽  
Author(s):  
Goran Ćirović ◽  
Vlastimir Radonjanin ◽  
Milan Trivunić ◽  
Milan Trivunić ◽  
Dragan Nikolić
Keyword(s):  
Mechanical Properties ◽  
Genetic Algorithms ◽  
High Performance ◽  
Experimental Studies ◽  
High Strength ◽  
Steel Fibres ◽  
Four Point Bending ◽  
Steel Bar ◽  
Steel Bars ◽  
Prestressed Reinforcement

Ultra high performance fibre reinforced concrete (UHPFRC) is cementitious composite with very high strength, and when compared with ordinary concrete it is a more superior material both in terms of its mechanical properties and its durability. In order to predict the behaviour of UHPFRC beams, first of all, experiments were carried out to investigate the mechanical properties of composites containing 2% and 4% of steel fibres. Following this, four beams of 2 m in length were tested by subjecting to four point bending. Two beams contained only micro steel fibres, while the remaining two contained conventional steel bar reinforcement. On the basis of experimental studies and recommendations by the AFGC for UHPC, the behaviour of the beams was modelled and optimization was carried out using genetic algorithms (GA) according to the criterion of minimum price. In this paper, the prices of individual UHPFRC beams are also shown in comparison with beams, which contain steel bars or prestressed reinforcement.

Effect of Thermo-Mechanical Treatment on Mechanical Properties of AlCuMg Alloys

2013 ◽  
Vol 199 ◽  
pp. 407-411
Author(s):  
Teresa Bajor ◽  
Marlena Krakowiak ◽  
Dariusz Rydz
Keyword(s):  
Mechanical Properties ◽  
Internal Combustion Engines ◽  
Large Scale ◽  
Research Work ◽  
Experimental Studies ◽  
Construction Materials ◽  
High Strength ◽  
Effect Of Temperature ◽  
High Temperature Deformation ◽  
Temperature Deformation

Technology development and new grades of alloys creation put before construction materials the number of requirements in range of durability and reliability of created constructions. Receivers expect materials with high strength properties, low production cost of the finished product, availability, corrosion resistance and low specific gravity. So the specific needs of customers mean that studies are constantly associated with the exploration of new materials and technologies that could meet made requirements [1,2,. In large scale this demand is met through the use of non-ferrous metals and their alloys. Selection of appropriate manufacturing techniques and the use of heat treatment procedures allow to obtain materials with better mechanical properties. Here the leading role has the aluminium and its alloys. Due to specific mechanical properties aluminium based materials are used in almost each field of industry. In aircraft industry they are used for the manufacture of fuselage elements in automobile industry the light alloys are used to make cylinder blocks, and other elements of internal combustion engines. In the construction industry they are used to manufacture windows and doors, as well as beautiful self-supporting lightweight facades. While the aluminium alloy products such as films or cans are also used in the food industry. The combination of physico-chemical and mechanical properties of aluminium alloys makes them the optimal solution for innovative design, thanks to them engineers can provide high strength associated with very low gravity. This allows to minimize the costs of subsequent use of the product, and while achieving good strength parameters. As part of this work the analysis of strain rate and temperature impact on mechanical properties of the tested alloy will be carried out. The experimental studies conducted in the temperature range of recrystallization (test temperature: 400°C, 450°C, 480°C, 500°C) using two strain rates 1 s-1 and 0,1 s-1. This paper present the analysis of the application of high-temperature deformation changes in structure mainly caused by the dynamic recrystallization processes, which determine the optimal parameters of AlCuMg deformation process [. The proposed methodology of the research work made it possible to determine the effect of temperature-velocity parameters to changes in mechanical properties (inter alia: microhardness measurements) and changes in the structure of the material, which are closely related to the level achieved in mechanical properties.

scholarly journals Analysis Physical and Mechanical Of Particle Boards Raw Materials Nipah Fruit Fiber

Teknomekanik ◽  
2019 ◽  
Vol 2 (1) ◽  
pp. 14-19
Author(s):  
M Saddikin ◽  
Hendri Nurdin ◽  
Primawati Primawati
Keyword(s):  
Mechanical Properties ◽  
Moisture Content ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Average Density ◽  
Raw Material ◽  
Average Moisture Content ◽  
Particle Board ◽  
Wood Particles ◽  
Tapioca Flour

The raw materials of the timber industry, especially furniture, are increasingly difficult to obtain in the quantity and quality needed. The development efforts carried out were utilizing Nipah coir waste as a raw material for making particle boards. Particle boards are panel boards made of wood particles or materials containing lignocellulose. Nipah plants contain 27.3% lignin and 36.5% cellulose which has the potential to be used as raw material for particleboard production. This study aims to reveal the physical and mechanical properties of particleboards made from Nipah fruit fibre with adhesive using tapioca flour. The making of particle board is done with a ratio of 90%: 10%, 80%: 20%, 70%: 30%, 60%: 40%, by giving a pressure of 100 kg / cm2. Particle testing is carried out according to the JIS A 5908 standard (2003). From this study, the optimum results were obtained in variations of 60%:40%. The particle physical properties which have an average density value of 1.15 gr / cm3 and an average moisture content of 5.8%. While the mechanical properties obtained by the value of Modulus of Elasticity an average of 21,188.93 kg / cm2. This shows the particle board variations of 60%: 40% produced to meet the JIS A 5908 (2003) standard. Based on the analysis of the quality variations 60%: 40% of particle boards can be recommended as raw materials for interior furniture.

scholarly journals Potentials of Edible Canna (Canna edulis Kerr) Starch for Bioplastic: A Review

2021 ◽  
Vol 10 (2) ◽  
pp. 182-191
Author(s):  
Azmi Alvian Gabriel ◽  
◽  
Anggita Fitri Solikhah ◽  
Alifia Yuanika Rahmawati ◽  
Yunita Sasmi Taradipa ◽  
...  
Keyword(s):  
Mineral Content ◽  
Raw Materials ◽  
Amylose Content ◽  
Experimental Studies ◽  
Raw Material ◽  
Carbohydrate Source ◽  
Polybutylene Succinate ◽  
Treatment Use ◽  
High Amylose ◽  
Short Time

Starch-based bioplastic was more economical and competitive compared to bacteria-based bioplastics (polylactic acid, polybutylene succinate, and polyhydroxyalkanoates) due to the starch variances and the availability in Indonesia, along with the simple techniques that can be applied. This review aimed to describe the potential and opportunities of edible canna starch as an alternative raw material of bioplastics production. Edible canna tuber productivity in Java, Indonesia, with a harvest age of about eight months reaches 30-49.4 tons/ha. It will produce a mature segment 70.2% of the total harvest weight. Edible canna tuber was a carbohydrate source that contains 88.10% starch with an advantage of 68% higher fiber and mineral content than other tubers. Furthermore, canna tuber starch contains amylose proportions of 35.0%. The high amylose content in canna starch is one of the properties that can position its function for developing packaging materials. The gelatinization process of canna starch requires a short time and low energy because of its large granule size (56 μm). A literature review of canna starch as an alternative of bioplastic raw materials needs to be carried out to obtain accurate data and information regarding treatment, use of additional materials, and characteristics of bioplastic products resulting from experimental studies so that they can be further implemented.

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