scholarly journals Simulating modular rolling guides elastic properties

2021 ◽  
Vol 346 ◽  
pp. 01004
Author(s):  
L. Ya. Gilovoi ◽  
A. V. Isaev ◽  
A. V. Krutov ◽  
V. V. Molodtsov

Due to high performance characteristics of the modular rolling guides, they are widely used in the contemporary CNC machine designs by major manufacturers. The wrong choice of the guide characteristics can result in excessive cost of guides or maintenance, as well as insufficient rigidity of the machine. Various methods of modular rolling guides elastic properties studying and machine tool structure deformation analysis are known. Most of them are analytical solutions in which the cartridge body and the rail are considered non-deformable. The purpose of this study is to develop a hybrid numerical-analytical model based on the FEM and analytical solution. This approach makes it possible to take into account the joint deformation of bodies (cartridge body, rail, etc.) and contact deformation of the balls and raceways of the guides. The study was carried out in SolidWorks Simulation application. The simulation results correlate with the experimental data well. The displacements of the cartridge have lower values than the values obtained using the FEM model. To evaluate the significance of the model nonlinearity and the possibility of its linearization, a series of calculations of the gear hobbing machine structure elements were performed. The hybrid numerical-analytical model created improves the adequacy of the simulation results.

Author(s):  
Zhitao Liu ◽  
Qian Tang ◽  
Xianguang Li ◽  
Zheng Zou ◽  
Yong Yang

Gear hobbing is the use of machinery to manufacture external gears. With the booming motor industry, there are more requirements for gear hobbing accuracy than ever before. Thermal error – as a major source of error in a dry hobbing machine – must be effectively compensated to achieve accuracy. Thus, studies on the thermal error of hob assembly are important both in theory and practice. This paper discusses the development of a valid numerical modelling method for the hob assembly of a dry hobbing machine. The equations used to determine the values of heat sources and heat transfer coefficients are given. The temperature field and thermal deformation of the hob assembly were obtained by thermal-structural coupling numerical simulations. Numerical results showed that the deformation can maximally reach to 94.5 µm, which is non-ignorable in the thermal deformation analysis of the whole dry gear hobbing machine. Subsequently, by comparing the simulation results and experimental data, the newly proposed method to determine the forced convection heat transfer coefficient proved more fitting for describing the airflow pattern inside the gear hobbing zone. The satisfactory agreement between simulation results and experimental data also suggests that the numerical analysis method proposed in this paper can provide an effective research tool to optimize the design of hob assembly. And the results obtained by the proposed method can be used for thermal error modelling in real error compensation.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2715
Author(s):  
Ruth Yadira Vidana Morales ◽  
Susana Ortega Cisneros ◽  
Jose Rodrigo Camacho Perez ◽  
Federico Sandoval Ibarra ◽  
Ricardo Casas Carrillo

This work illustrates the analysis of Film Bulk Acoustic Resonators (FBAR) using 3D Finite Element (FEM) simulations with the software OnScale in order to predict and improve resonator performance and quality before manufacturing. This kind of analysis minimizes manufacturing cycles by reducing design time with 3D simulations running on High-Performance Computing (HPC) cloud services. It also enables the identification of manufacturing effects on device performance. The simulation results are compared and validated with a manufactured FBAR device, previously reported, to further highlight the usefulness and advantages of the 3D simulations-based design process. In the 3D simulation results, some analysis challenges, like boundary condition definitions, mesh tuning, loss source tracing, and device quality estimations, were studied. Hence, it is possible to highlight that modern FEM solvers, like OnScale enable unprecedented FBAR analysis and design optimization.


2021 ◽  
Vol 48 (4) ◽  
pp. 53-61
Author(s):  
Andrea Marin ◽  
Carey Williamson

Craps is a simple dice game that is popular in casinos around the world. While the rules for Craps, and its mathematical analysis, are reasonably straightforward, this paper instead focuses on the best ways to cheat at Craps, by using loaded (biased) dice. We use both analytical modeling and simulation modeling to study this intriguing dice game. Our modeling results show that biasing a die away from the value 1 or towards the value 5 lead to the best (and least detectable) cheating strategies, and that modest bias on two loaded dice can increase the winning probability above 50%. Our Monte Carlo simulation results provide validation for our analytical model, and also facilitate the quantitative evaluation of other scenarios, such as heterogeneous or correlated dice.


Electronics ◽  
2021 ◽  
Vol 10 (3) ◽  
pp. 288
Author(s):  
Adam Wolniakowski ◽  
Charalampos Valsamos ◽  
Kanstantsin Miatliuk ◽  
Vassilis Moulianitis ◽  
Nikos Aspragathos

The determination of the optimal position of a robotic task within a manipulator’s workspace is crucial for the manipulator to achieve high performance regarding selected aspects of its operation. In this paper, a method for determining the optimal task placement for a serial manipulator is presented, so that the required joint torques are minimized. The task considered comprises the exercise of a given force in a given direction along a 3D path followed by the end effector. Given that many such tasks are usually conducted by human workers and as such the utilized trajectories are quite complex to model, a Human Robot Interaction (HRI) approach was chosen to define the task, where the robot is taught the task trajectory by a human operator. Furthermore, the presented method considers the singular free paths of the manipulator’s end-effector motion in the configuration space. Simulation results are utilized to set up a physical execution of the task in the optimal derived position within a UR-3 manipulator’s workspace. For reference the task is also placed at an arbitrary “bad” location in order to validate the simulation results. Experimental results verify that the positioning of the task at the optimal location derived by the presented method allows for the task execution with minimum joint torques as opposed to the arbitrary position.


2012 ◽  
Vol 542-543 ◽  
pp. 769-774
Author(s):  
Qun Ling Yu ◽  
Na Bai ◽  
Yan Zhou ◽  
Rui Xing Li ◽  
Jun Ning Chen ◽  
...  

A new technique for reducing the offset of latch-type sense amplifier has been proposed and effect of enable signal voltage upon latch-type sense amplifier offset in SRAM has been investigated in this paper. Circuit simulation results on both StrongARM and Double-tail topologies show that the standard deviation of offset can be reduced by 31.23% (StrongARM SA) and 25.2% (Double-tail SA) , respectively, when the voltage of enable signal reaches 0.6V in TSMC 65nm CMOS technology. For a column of bit-cell (1024 bit-cell), the total speed is improved by 14.98% (StrongARAM SA) and 22.26% (Double-tail SA) at the optimal operation point separately, and the total energy dissipation is reduced by 30.45% and 29.47% with this scheme.


2011 ◽  
Vol 105-107 ◽  
pp. 2217-2220
Author(s):  
Mu Lan Wang ◽  
Jian Min Zuo ◽  
Kun Liu ◽  
Xing Hua Zhu

In order to meet the development demands for high-speed and high-precision of Computer Numerical Control (CNC) machine tools, the equipped CNC systems begin to employ the technical route of software hardening. Making full use of the advanced performance of Large Scale Integrated Circuits (LSIC), this paper puts forward using Field Programmable Gates Array (FPGA) for the functional modules of CNC system, which is called Intelligent Software Hardening Chip (ISHC). The CNC system architecture with high performance is constructed based on the open system thought and ISHCs. The corresponding programs can be designed with Very high speed integrate circuit Hardware Description Language (VHDL) and downloaded into the FPGA. These hardening modules, including the arithmetic module, contour interpolation module, position control module and so on, demonstrate that the proposed schemes are reasonable and feasibility.


2012 ◽  
Vol 236-237 ◽  
pp. 61-66
Author(s):  
R.M. Tao ◽  
X. Tao ◽  
C.R. Xiong

This article describes a method to detect the position and speed in a rotary transformer pole AC synchronous motor. This method gives the pole position and velocity signal demodulation circuit and analyses the demodulation principle. After practical testing, this approach is reliable with high detection accuracy. Therefore, it is fully able to meet the needs of CNC machine tools with high performance in AC server system.


2011 ◽  
Vol 223 ◽  
pp. 535-544 ◽  
Author(s):  
Volker Schulze ◽  
Frederik Zanger

Titanium alloys like Ti‑6Al‑4V have a low density, a very high strength and are highly resistant to corrosion. However, the positive qualities in combination with the low heat conductivity have disadvantageous effects on mechanical machining and on cutting in particular. Ti‑6Al‑4V forms segmented chips for the whole range of cutting velocities which influences tool wear. Thus, optimization of the manufacturing process is difficult. To obtain this goal the chip segmentation process and the tool wear are studied numerically in this article. Therefore, a FEM model was developed which calculates the wear rates depending on state variables from the cutting simulation, using an empirical tool wear model. The segmentation leads to mechanical and thermal load variations, which are taken into consideration during the tool wear simulations. In order to evaluate the simulation results, they are compared with experimentally obtained results for different process parameters.


Author(s):  
Tuan A. Pham ◽  
Melis Sutman

The prediction of shear strength for unsaturated soils remains to be a significant challenge due to their complex multi-phase nature. In this paper, a review of prior experimental studies is firstly carried out to present important pieces of evidence, limitations, and some design considerations. Next, an overview of the existing shear strength equations is summarized with a brief discussion. Then, a micromechanical model with stress equilibrium conditions and multi-phase interaction considerations is presented to provide a new equation for predicting the shear strength of unsaturated soils. The validity of the proposed model is examined for several published shear strength data of different soil types. It is observed that the shear strength predicted by the analytical model is in good agreement with the experimental data, and get high performance compared to the existing models. The evaluation of the outcomes with two criteria, using average relative error and the normalized sum of squared error, proved the effectiveness and validity of the proposed equation. Using the proposed equation, the nonlinear relationship between shear strength, saturation degree, volumetric water content, and matric suction are observed.


2021 ◽  
Author(s):  
Danny Jilissen ◽  
Rob Vergoossen ◽  
Yuguang Yang ◽  
Eva Lantsoght

<p>Due to the large number of underpasses in the Netherlands that have to be assessed, a project at the Delft University of Technology in cooperation with Royal HaskoningDHV was started. Research was conducted into the automation of the structural assessment of existing reinforced concrete underpasses in the Netherlands. The developed Automated Structural Assessment Tool (ASA Tool) consists of an analytical model and a 2.5D FEM model. The analytical model uses traffic load distribution following the Guyon-Massonnet-Bares method for bending and a method based on <i>fib </i>Model Code 2010 for shear. The script-based 2.5D FEM model uses 2D shell elements and performs a linear elastic analysis. The input and output can be linked to a database for assessment of large batches. Sensitivity analyses showed that in-plane load distribution following <i>fib </i>Model Code 2010 combined with vertical load distribution according to EN 1991-2:2003 results in underestimated shear forces.</p>


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