Fretting tribological performance of DLC, TiAlN and DLC/TiAlN coatings deposited on carburized 18CrNi4A steel

Author(s):  
Li Xiao ◽  
Yingqiang Xu ◽  
Zhiyong Chen

Abstract To improve the fretting wear performance of 18CrNi4A steel, DLC, TiAlN and DLC/TiAlN coatings were deposited on the surface of carburized 18CrNi4A steel, respectively. The microstructure morphologies, chemical compositions, and mechanical properties of these coatings were evaluated. The fretting tribological properties of pad/flat contact pairs for carburized 18CrNi4A steel, DLC, TiAlN and DLC/TiAlN coatings were investigated in different lubricant environments including dry sliding and #RIPP 7254 aviation grease. The results show that DLC, TiAlN and DLC/TiAlN coatings deposited on the carburized 18CrNi4A steel surface can improve surface roughness, hardness, fracture toughness and resistance to plastic deformation. DLC, TiAlN and DLC/TiAlN coatings deposited on the surface of carburized 18CrNi4A steel can make the surface of the substrate have excellent fretting wear properties. DLC and DLC/TiAlN coatings have lower coefficient of friction and better fretting wear resistance than TiAlN coatings in dry sliding condition, and DLC/TiAlN coatings have the lowest wear rate in #RIPP 7254 grease lubrication condition. In addition, the wear mechanisms of carburized 18CrNi4A steel, DLC, TiAlN and DLC/TiAlN coatings in dry sliding and #RIPP 7254 aviation grease conditions were analyzed.

Wear ◽  
2021 ◽  
pp. 204210
Author(s):  
Jifan He ◽  
Jinfang Peng ◽  
Yanping Ren ◽  
Zhenbing Cai ◽  
Jianhua Liu ◽  
...  

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Zhu Weixin ◽  
Kong Dejun

Abstract NiMo-5%TiC, NiMo-15%TiC, and NiMo-25%TiC coatings were prepared on GCr15 steel by laser cladding (LC). The microstructure and the phases of the obtained coatings were analyzed using ultra-depth-of-field microscopy (UDFM) and X-ray diffraction (XRD), respectively. A ball-on-disk wear test was used to analyze the friction-wear performance of the substrate and the NiMo-TiC coatings under grease-lubrication condition. The results show that the grain shape of NiMo-TiC coatings is dendritic. The wear resistance of NiMo-TiC coatings is improved by the addition of TiC, and the depths of the worn tracks on the substrate and on the NiMo-5%TiC, NiMo-15%TiC, and NiMo-25%TiC coatings are 4.183 μm, 2.164 μm, 1.882 μm, and 1.246 μm, respectively, and the corresponding wear rates are 72.25 μm3/s/N, 32.00 μm3/s/N, 18.10 μm3/s/N, and 7.99 μm3/s/N, respectively; this shows that the NiMo-25%TiC coating has the highest wear resistance among the three kinds of coatings. The wear mechanism of NiMo-TiC coatings is abrasive wear, and the addition of TiC plays a role in resisting wear during the friction process.


2011 ◽  
Vol 103 ◽  
pp. 504-508 ◽  
Author(s):  
Cheng Zhang Peng ◽  
Ling Ling Zhu ◽  
Si Wen Tang

The Ni-P/ BN(h) composite coatings were prepared by pulse electroplating. The friction and wear properties of the composite coatings were investigated by using friction and wear tester under dry sliding condition, the worn surfaces morphology of the composite coatings were observed by scanning electron microscope (SEM).The results show that the wear rate and friction coefficient of the composite coating against 45 steel decrease with the increase of BN(h) content in plating bath, the wear mechanism is mild abrasion.


2002 ◽  
Vol 17 (11) ◽  
pp. 2888-2896 ◽  
Author(s):  
Ryan D. Evans ◽  
Gary L. Doll ◽  
Jeffrey T. Glass

The friction and wear performance were correlated with the thermal stability of reactively sputtered Si–aC:H thin films containing various Si and H concentrations. The average steady-state friction coefficients as measured by dry sliding pin-on-disk tests decreased with increasing Si and H content. Furthermore, the films with high Si and H formed thick transfer films as compared to the films with little or no Si and H content. Minimums in average ball abrasion rate and average film wear rate were observed at the Si/C = 0.10 film composition. The most intense and distinct “graphitic” Raman peaks were collected from the Si/C = 0.10 transfer film debris. In addition, the Si/C = 0.10 film also had the most distinguishable graphitic Raman signature after annealing in air at 500 °C compared to the other Si–aC:H films, suggesting a possible relationship between the nature of transfer films resulting from dry sliding in air and the bulk films that were annealed in air.


Author(s):  
Xiaoshuang Xiong ◽  
Lin Hua ◽  
Xiaojin Wan ◽  
Wei Guo ◽  
Can Yang ◽  
...  

The slider, which is made of polyoxymethylene, is the key component of an automotive window regulator. Its function is to guide the window's movement, but it is prone to wear and tear. To reduce noise and improve the wear life of slider, a study of its contact characteristic and the wear life is significant. In this paper, the wear and friction properties of polyoxymethylene under dry sliding condition and grease lubrication condition are investigated using a pin-on-disc apparatus. The complex force conditions of the slider at the normal working condition are studied by a mechanics analysis method. The contact pressure of slider is analyzed by the finite element analysis and the wear of slider is calculated by the proposed wear prediction model. Prediction of the wear life of slider is verified by a window regulator wear experiment. Results show that the value of wear rate of polyoxymethylene under unlubricated condition is much higher than that under lubricated condition. The estimation of wear depth of slider, based on the combination of finite element contact pressure analysis and wear properties of polyoxymethylene, is in accordance with window regulator wear test under unlubricated condition. Besides, the practical wear depth of slider under grease lubrication condition is also in the range of the predicted wear depth of slider under dry and grease lubrication condition.


2011 ◽  
Vol 148-149 ◽  
pp. 612-615 ◽  
Author(s):  
Zhi Yong Cai ◽  
Wen Xia Wang

The tribological performance of pure polyamide 66 (PA66) and Carbon fibre (CF) reinforced PA66 composite were studied at dry sliding and oil lubricated conditions. The results show that the coefficient of friction and specific wear rates for pure PA66 and CF/PA66 composite slightly in increase with the increase in applied pressure values. On the other hand the coefficient of friction is in decrease while the specific wear is in increase with the increase in sliding speed values.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2965
Author(s):  
Sandeep Agrawal ◽  
Nishant K. Singh ◽  
Rajeev Kumar Upadhyay ◽  
Gurminder Singh ◽  
Yashvir Singh ◽  
...  

In recent years, the engineering implications of carbon nanotubes (CNTs) have progressed enormously due to their versatile characteristics. In particular, the role of CNTs in improving the tribological performances of various engineering materials is well documented in the literature. In this work, an investigation has been conducted to study the tribological behaviour of CNTs filled with glass-reinforced polymer (GFRP) composites in dry sliding, oil-lubricated, and gaseous (argon) environments in comparison to unfilled GFRP composites. The tribological study has been conducted on hardened steel surfaces at different loading conditions. Further, the worn surfaces have been examined for a particular rate of wear. Field-emission scanning electron (FESEM) microscopy was used to observe wear behaviours. The results of this study explicitly demonstrate that adding CNTs to GFRP composites increases wear resistance while lowering friction coefficient in all sliding environments. This has also been due to the beneficial strengthening and self-lubrication properties caused by CNTs on GFRP composites, according to FESEM research.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2153
Author(s):  
Tengfei Zhang ◽  
Jie Su ◽  
Yuanjie Shu ◽  
Fei Shen ◽  
Liaoliang Ke

Rubbers are widely used in various fields as the important sealing materials, such as window seal, door seal, valve, pump seal, etc. The fretting wear behavior of rubbers has an important effect on their sealing performance. This paper presents an experimental study on the fretting wear behavior of rubbers against the steel ball under air conditions (room temperature at 20 ± 2 °C and humidity at 40%). Three kinds of rubbers, including EPDM (ethylene propylene diene monomer), FPM (fluororubber), and NBR (nitrile–butadiene rubber), are considered in experiments. The sphere-on-flat contact pattern is used as the contact model. The influences of the displacement amplitude, normal force, frequency, and rubber hardness on the fretting wear behavior are discussed in detail. White light profiler and scanning electron microscope (SEM) are used to analyze the wear mechanism of the rubber surface. The fretting wear performances of three rubbers are compared by considering the effect of the displacement amplitude, normal force, frequency, and rubber hardness. The results show that NBR has the most stable friction coefficient and the best wear resistance among the three rubbers.


Author(s):  
Waleed Al-Sallami ◽  
Pourya Parsaeian ◽  
Abdel Dorgham ◽  
Anne Neville

Trihexyltetradecylphosphonium bis(2-ethylhexyl)phosphate (phosphonium phosphate) ionic liquid is soluble in non-polar lubricants. It has been proposed as an effective anti-wear additive comparable to zinc dialkyldithiophosphate. Previously, phosphonium phosphate has shown a better anti-wear performance under some conditions such as high temperature. In this work, the tribological performance and the lubrication mechanism of phosphonium phosphate are compared with that of zinc dialkyldithiophosphate when lubricating silicon under various tribological conditions. This can lead to an understanding of the reasons behind the superior anti-wear performance of phosphonium phosphate under some conditions. A micro-scale study is conducted using a nanotribometer. The results show that both additives lead to a considerable reduction in both friction and wear coefficients. The reduction in the wear coefficient is mainly controlled by the formation of the tribofilm on the rubbing surfaces. Zinc dialkyldithiophosphate can create a thicker tribofilm, which results in a better anti-wear performance. However, the formation of a thicker film will lead to a faster depletion and thus phosphonium phosphate can provide better anti-wear performance when the depletion of zinc dialkyldithiophosphate starts.


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