Design guidelines to mitigate distortion in material jetting specimens

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kamran Kardel ◽  
Ali Khoshkhoo ◽  
Andres L. Carrano
Keyword(s):  
Aspect Ratio ◽  
Layer Thickness ◽  
Design Guidelines ◽  
Geometrical Parameters ◽  
Content Type ◽  
Build Orientation ◽  
Aspect Ratios ◽  
Wide Range ◽  
The Difference ◽  
Part Thickness

Purpose The purpose of this paper is to investigate the effects of layer thickness, aspect ratio, part thickness and build orientation on distortion to have a better understanding of its behavior in material jetting technology. Design/methodology/approach Specimens with two layer thicknesses (14 and 28 µm) were printed in two aspect ratios (2:1) and (10:1), four thickness values (1, 2, 3 and 4 mm) and three build orientations (45d, XY and YX) and scanned with a wide-area 3D surface scanner to quantify distortion. The material used to build the test specimens was a commercially available resin, VeroWhitePlus RGD835. Findings The results of this study showed that all printed specimens by material jetting 3D printers had some level of distortion. The 1-mm thickness specimens, for both layer thicknesses of 14 µm and 28 µm, showed a wide range of anomalies including reverse coil set (RCS), reverse cross bow (RCB), cross bow (CB), wavy edge (WE) and some moderate twisting (T). Similar occurrences were observed for the 2-mm thickness specimens as there were RCS, WE, RCB and T anomalies that show the difference between the thinner specimens (1- and 2-mm) with the thicker ones (3- and 4-mm). In both 3- and 4-mm thickness specimens, there was more consistency in terms of distortion with mainly RCS and RCB anomalies. In total, six different types of flatness anomalies were found to occur with the following incidences: reverse coil set (91 specimens, 63.19%), reverse cross bow (50 specimens, 34.72%), wavy edge (23 specimens, 15.97%), twist (19 specimens, 12.50%), coil set (11 specimens, 7.64%) and cross bow (7 specimens, 4.86%). Originality/value This study expands the research on how the preprocess parameters such as layer thickness and build orientation and the geometrical parameters such as part thickness and aspect ratio cause dimensional distortion. Distortion is a pervasive consequence of the curing process in photopolymerization and explores one of the most common defects that come across in polymeric-based additive manufacturing. In addition to the characterization of the type and magnitude of distortion, the contributions of this work also include establishing the foundation for design guidelines aiming at minimizing distortion in material jetting.

Effect of build orientation and part thickness on dimensional distortion in material jetting processes

2018 ◽  
Vol 24 (9) ◽  
pp. 1563-1571 ◽  
Author(s):  
Ali Khoshkhoo ◽  
Andres L. Carrano ◽  
David M. Blersch
Keyword(s):  
Design Methodology ◽  
Maximum Energy ◽  
Design Guidelines ◽  
Thickness Effect ◽  
Edge Type ◽  
H Index ◽  
Content Type ◽  
Build Orientation ◽  
Part Thickness

Purpose The purpose of this paper is to elucidate the effect of part thickness and build orientation upon the type and magnitude of distortion in material jetting processes. Design/methodology/approach Specimens with high (10:1) aspect ratio were printed in two orientations (XY and YX) and three thickness values (1, 3 and 6 mm) and scanned with a white-light profilometer to quantify distortion. Findings The results of this paper indicate that 1-mm thick specimens always distorted following a wavy edge type, while thicker specimens (3- and 6-mm) always distorted following a reverse coil set. The factor thickness, when measured with the indices height of the highest peak (H) and profile radius (R), was shown to be statistically significant, with 3-mm specimens experiencing distortions of 57 and 51 per cent, respectively, more severe than those in 6-mm specimens. The thickness effect is attributed to the percentage of build layers that receive maximum energy exposure (61-72 per cent in 1-mm, 87-91 per cent in 3-mm and 93-95 per cent in 6-mm specimens). With respect to the thinner 1-mm specimens, the factor orientation was found to be statistically significant with distortion 114 per cent less severe in the YX orientation when measured by the H index. Originality/value This paper provides the first known description of build orientation and part thickness effects on dimensional distortion as a pervasive consequence of the curing process in photopolymerization and explores one of the most common defects encountered in additive manufacturing. In addition to the characterization of the type and magnitude of distortion, the contributions of this paper also include establishing the foundation for design guidelines aiming at minimizing distortion in material jetting.

scholarly journals Strength Analysis of Alternative Airframe Layouts of Regional Aircraft on the Basis of Automated Parametrical Models

Aerospace ◽  
2021 ◽  
Vol 8 (3) ◽  
pp. 80
Author(s):  
Dmitry V. Vedernikov ◽  
Alexander N. Shanygin ◽  
Yury S. Mirgorodsky ◽  
Mikhail D. Levchenkov
Keyword(s):  
Aspect Ratio ◽  
High Aspect Ratio ◽  
High Performance ◽  
Strength Analysis ◽  
Labor Input ◽  
Aerodynamic Loading ◽  
Aspect Ratios ◽  
Wide Range ◽  
Parametrical Design

This publication presents the results of complex parametrical strength investigations of typical wings for regional aircrafts obtained by means of the new version of the four-level algorithm (FLA) with the modified module responsible for the analysis of aerodynamic loading. This version of FLA, as well as a base one, is focused on significant decreasing time and labor input of a complex strength analysis of airframes by using simultaneously different principles of decomposition. The base version includes four-level decomposition of airframe and decomposition of strength tasks. The new one realizes additional decomposition of alternative variants of load cases during the process of determination of critical load cases. Such an algorithm is very suitable for strength analysis and designing airframes of regional aircrafts having a wide range of aerodynamic concepts. Results of validation of the new version of FLA for a high-aspect-ratio wing obtained in this work confirmed high performance of the algorithm in decreasing time and labor input of strength analysis of airframes at the preliminary stages of designing. During parametrical design investigation, some interesting results for strut-braced wings having high aspect ratios were obtained.

Influence of nozzle exit geometrical parameters on supersonic jet decay

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Prasanta Kumar Mohanta ◽  
B. T. N. Sridhar ◽  
R. K. Mishra
Keyword(s):  
Aspect Ratio ◽  
Nozzle Exit ◽  
Ambient Air ◽  
Schlieren Image ◽  
Geometrical Parameters ◽  
Image Study ◽  
Aspect Ratios ◽  
Core Length ◽  
Supersonic Core Length ◽  
The Impact

Abstract Experiments and simulations were carried on C-D nozzles with four different exit geometry aspect ratios to investigate the impact of supersonic decay characteristics. Rectangular and elliptical exit geometries were considered for the study with various aspect ratios. Numerical simulations and Schlieren image study were studied and found the agreeable logical physics of decay and spread characteristics. The supersonic core decay was found to be of different length for different exit geometry aspect ratio, though the throat to exit area ratio was kept constant to maintain the same exit Mach number. The impact of nozzle exit aspect ratio geometry was responsible to enhance the mixing of primary flow with ambient air, without requiring a secondary method to increase the mixing characteristics. The higher aspect ratio resulted in better mixing when compared to lower aspect ratio exit geometry, which led to reduction in supersonic core length. The behavior of core length reduction gives the identical signature for both under-expanded and over-expanded cases. The results revealed that higher aspect ratio of the exit geometry produced smaller supersonic core length. The aspect ratio of cross section in divergent section of the nozzle was maintained constant from throat to exit to reduce flow losses.

scholarly journals Influence of Pile Diameter and Aspect Ratio on the Lateral Response of Monopiles in Sand with Different Relative Densties

2021 ◽  
Vol 9 (6) ◽  
pp. 618
Author(s):  
Huan Wang ◽  
Lizhong Wang ◽  
Yi Hong ◽  
Amin Askarinejad ◽  
Ben He ◽  
...  
Keyword(s):  
Aspect Ratio ◽  
Large Diameter ◽  
Pressure Coefficient ◽  
Offshore Wind ◽  
Fe Model ◽  
Soil Pressure ◽  
Pile Diameter ◽  
Centrifuge Tests ◽  
Aspect Ratios ◽  
Wide Range

The large-diameter monopiles are the most preferred foundation used in offshore wind farms. However, the influence of pile diameter and aspect ratio on the lateral bearing behavior of monopiles in sand with different relative densities has not been systematically studied. This study presents a series of well-calibrated finite-element (FE) analyses using an advanced state dependent constitutive model. The FE model was first validated against the centrifuge tests on the large-diameter monopiles. Parametric studies were performed on rigid piles with different diameters (D = 4–10 m) and aspect ratios (L/D = 3–7.5) under a wide range of loading heights (e = 5–100 m) in sands with different relative densities (Dr = 40%, 65%, 80%). The API and PISA p-y models were systematically compared and evaluated against the FE simulation results. The numerical results revealed a rigid rotation failure mechanism of the rigid pile, which is independent of pile diameter and aspect ratio. The computed soil pressure coefficient (K = p/Dσ′v) of different diameter piles at same rotation is a function of z/L (z is depth) rather than z/D. The force–moment diagrams at different deflections were quantified in sands of different relative density. Based on the observed pile–soil interaction mechanism, a simple design model was proposed to calculate the combined capacity of rigid piles.

Natural Convection of Cu-Gallium Nanofluid in Enclosures

2011 ◽  
Vol 133 (12) ◽  
Author(s):  
Cong Qi ◽  
Yurong He ◽  
Yanwei Hu ◽  
Juancheng Yang ◽  
Fengchen Li ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Nusselt Number ◽  
Natural Convection ◽  
Aspect Ratio ◽  
Convection Heat Transfer ◽  
Low Velocity ◽  
Grashof Number ◽  
Aspect Ratios ◽  
Wide Range ◽  
Temperature Dependent Properties

In this work, the natural convection heat transfer of Cu-gallium nanofluid in a differentially heated enclosure is investigated. A single-phase model is employed with constant or temperature-dependent properties of the fluid. The results are shown over a wide range of Grashof numbers, volume fractions of nanoparticles, and aspect ratios. The Nusselt number is demonstrated to be sensitive to the aspect ratio. It is found that the Nusselt number is more sensitive to thermal conductivity than viscosity at a low velocity (especially for a low aspect ratio and a low Grashof number), however, it is more sensitive to the viscosity than the thermal conductivity at a high velocity (high aspect ratio and high Grashof number). In addition, the evolution of velocity vectors, isotherms, and Nusselt number for a small aspect ratio is investigated.

Research on the Combustion Characteristics of Small-Scaled Ethanol Pool Fire of Different Aspect Ratios

2011 ◽  
Vol 347-353 ◽  
pp. 1161-1165
Author(s):  
Cui Peng Kuang ◽  
Yuan Zhou Li ◽  
Shi Zhu ◽  
Shao Hua Mao
Keyword(s):  
Temperature Distribution ◽  
Aspect Ratio ◽  
Loss Rate ◽  
Mass Loss Rate ◽  
Pool Fire ◽  
Aspect Ratios ◽  
Fire Experiment ◽  
The Difference ◽  
Experimental Values ◽  
Centerline Temperature

Four groups of small-scaled ethanol pool fire experiment with different aspect-ratio(s) is undertaken, to gauge the mass loss rate of fuel as well as the plume centerline temperature distribution. Comparison of plume centerline temperature is made between the theoretical values estimated by Heskestad plume model and experimental results, which indicates that: with the increasing of s, the difference between theoretical values and experimental values tend to grow greater; and when s≈1, theoretical values and experimental values cohere well.

Secondary Flow and Hydraulic Losses Within Sinuous Conduits of Rectangular Cross Section

1992 ◽  
Vol 114 (4) ◽  
pp. 593-600 ◽  
Author(s):  
Yukimaru Shimizu ◽  
Yoshiki Futaki ◽  
C. Samuel Martin
Keyword(s):  
Aspect Ratio ◽  
Secondary Flow ◽  
Cross Section ◽  
Rectangular Cross Section ◽  
Flow Patterns ◽  
Geometric Configuration ◽  
Hydraulic Losses ◽  
Aspect Ratios ◽  
Wide Range ◽  
The Relationship

This paper describes the relationship between hydraulic losses and secondary flow within sinuous conduits with complicated bends. It has been found that the nature of secondary flow present in the bends is quite sensitive to the geometric configuration of the bend and the actual aspect ratio of the conduit section. Indeed, many different secondary flow patterns have been found to exist as the bend geometry is altered. A wide range of experiments has been conducted for various aspect ratios of a rectangular conduit with different curvatures.

Modeling squirt dispersion and attenuation in fluid-saturated rocks using pressure dependency of dry ultrasonic velocities

Geophysics ◽  
2012 ◽  
Vol 77 (3) ◽  
pp. WA157-WA168 ◽  
Author(s):  
Osni Bastos de Paula ◽  
Marina Pervukhina ◽  
Dina Makarynska ◽  
Boris Gurevich
Keyword(s):  
Aspect Ratio ◽  
Elastic Properties ◽  
Elastic Moduli ◽  
Pore Space ◽  
Geometrical Parameters ◽  
Laboratory Measurements ◽  
Significant Linear Trend ◽  
Aspect Ratios ◽  
Pressure Dependency ◽  
Dispersion And Attenuation

Modeling dispersion and attenuation of elastic waves in fluid-saturated rocks due to squirt flow requires the knowledge of a number of geometrical parameters of the pore space, in particular, the characteristic aspect ratio of the pores. These parameters are usually inferred by fitting measurements on saturated rocks to model predictions. To eliminate such fitting and thus make the model more predictive, we propose to recover the geometrical parameters of the pore space from the pressure dependency of elastic moduli on dry samples. Our analysis showed that the pressure dependency of elastic properties of rocks (and their deviation from Gassmann’s prediction) at ultrasonic frequencies is controlled by the squirt flow between equant, stiff, and so-called intermediate pores (with aspect ratios between [Formula: see text]). Such intermediate porosity is expected to close at confining pressures of between 200 and 2000 MPa, and thus cannot be directly obtained from ultrasonic experiments performed at pressures below 50 MPa. However, the presence of this intermediate porosity is inferred from the significant linear trend in the pressure dependency of elastic properties of the dry rock and the difference between the bulk modulus of the dry rock computed for spherical pores and the measured modulus at 50 MPa. Moreover, we can infer the magnitude of the intermediate porosity and its characteristic aspect ratio. Substituting these parameters into the squirt model, we have computed elastic moduli and velocities of the water-saturated rock and compared these predictions against laboratory measurements of these velocities. The agreement is good for a number of clean sandstones, but not unexpectedly worse for a broad range of shaley sandstones. Our predictions showed that dispersion and attenuation caused by the squirt flow between compliant and stiff pores may occur in the seismic frequency band. Confirmation of this prediction requires laboratory measurements of elastic properties at these frequencies.

scholarly journals Effect of Aspect Ratio and Installation Direction on Channel Flow Heat Transfer Performance under a Wide Range of Reynolds Number

2019 ◽  
pp. 1-12
Author(s):  
Shunichi Sakuragi ◽  
Daisuke Torii
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Channel Flow ◽  
Rectangular Cross Section ◽  
Transfer Characteristic ◽  
Flow Path ◽  
Cooling Fluid ◽  
Wide Range ◽  
The Difference ◽  
Narrow Plate

In recent years, in the cooling technology for high-power electronic devices such as power transistors used for drive motor control of electric vehicles and hybrid vehicles, a method of flowing a cooling fluid to a cooling substrate having a fin structure has become the main technology. The structure of the cooling fluid flow path is a channel flow through multiple narrow plate gaps to secure a heat transfer area. In this study, the heat transfer characteristics when the aspect ratio of the channel having a flat rectangular cross-section was changed were investigated in detail by experiments. Moreover, the difference in the heat transfer characteristic at the time of making a rectangular flow path into vertical installation and horizontal installation was also investigated.

Tailoring physico-mechanical properties and rheological behavior of ABS filaments for FDM via blending with SEBS TPE

2020 ◽  
Vol 26 (10) ◽  
pp. 1687-1700
Author(s):  
Mozhgan Sayanjali ◽  
Amir Masood Rezadoust ◽  
Foroud Abbassi Sourki
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
3D Printing ◽  
Impact Strength ◽  
Layer Thickness ◽  
Melt Mixing ◽  
Content Type ◽  
Build Orientation ◽  
Raster Angle ◽  
The Impact

Purpose This paper aims to focus on the development of the three-dimensional (3D) printing filaments based on acrylonitrile butadiene styrene (ABS) copolymer and styrene-ethylene/butylene-styrene (SEBS) block copolymer, with tailored viscoelastic properties and controlled flow during the 3D printing process. Design/methodology/approach In this investigation, ABS was blended with various amounts of SEBS via a melt mixing process. Then the ABS/SEBS filaments were prepared by a single-screw extruder and printed by the FDM method. The rheological properties were determined using an MCR 501 from Anton-Paar. The melt flow behavior of ABS/SEBS filaments was determined. The morphology of the filaments was studied by scanning electron microscope and the mechanical (tensile and impact) properties, surface roughness and void content of printed samples were investigated. Findings The rheological results can accurately interpret what drives the morphology and mechanical properties’ changes in the blends. The impact strength, toughness, elongation-at-break and anisotropy in mechanical properties of ABS samples were improved concurrently by adding 40 Wt.% of SEBS. The optimal tensile properties of blend containing 40 Wt.% SEBS samples were obtained at −45°/+45° raster angle, 0.05 mm layer thickness and XYZ build orientation. Optimized samples showed an 890% increase in elongation compared to neat ABS. Also, the impact strength of ABS samples showed a 60% improvement by adding 40 Wt.% SEBS. Originality/value The paper simultaneously evaluates the effects of material composition and 3D printing parameters (layer thickness, raster angle and build orientation) on the rheology, morphology, mechanical properties and surface roughness. Also, a mechanical properties comparison between printed samples and their compression-molded counterpart was conducted.

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