Development of a Novel High Pressure Electronic Pneumatic Pressure Reducing Valve

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Xu Zhipeng ◽  
Wang Xuanyin
Keyword(s):  
High Pressure ◽  
Flow Rate ◽  
Closed Loop ◽  
Mechanical Design ◽  
Mathematic Model ◽  
Load Flow ◽  
Pneumatic Pressure ◽  
Output Pressure ◽  
Novel Structure ◽  
Pressure Reducing Valve

Pressure reducing valve (PRV) is one of the critical components in high pressure pneumatic systems. Nowadays, manually operated PRVs have been widely used, but there is still no universal electronic PRV. Thus, we proposed a novel high pressure electronic pneumatic pressure reducing valve (EPPRV) whose inlet pressure (pi) is up to 31.5 MPa. The EPPRV mainly consists of a poppet structured pilot valve and a piston structured main valve. A proportional electromagnet was used as the command element, and a pressure closed loop, rather than a force closed loop controller, was designed. First, the mechanical design and functionality of the EPPRV are carefully analyzed. Then, a mathematical model is built up, and the working characteristics of pressure, flow rate, and frequency response are simulated. Finally, the test bench is introduced, and detailed experiments are carried out. Simulated and experimental results are highly consistent within output pressure (po) ranging from 8 MPa to 25 MPa and load flow rate (qld) ranging from 60 g/s to 650 g/s, which verifies the feasibility of the novel structure and the validity of the mathematic model.

Experimental study of the strength and durability of metal-composite high-pressure tanks

2019 ◽  
Vol 85 (1(I)) ◽  
pp. 49-56 ◽  
Author(s):  
A. M. Lepikhin ◽  
V. V. Moskvichev ◽  
A. E. Burov ◽  
E. V. Aniskovich ◽  
A. P. Cherniaev ◽  
...  
Keyword(s):  
High Pressure ◽  
Strain State ◽  
Full Scale ◽  
Fracture Mechanisms ◽  
Metal Composite ◽  
Test Results ◽  
Stress Strain ◽  
Pneumatic Pressure ◽  
Stress Strain State ◽  
Composite Tank

The results of unique experimental studies of the strength and service life of a metal-composite high-pressure tank are presented. The goal of the study is to analyze the fracture mechanisms and evaluate the strength characteristics of the structure. The methodology included tests of full-scale samples of the tank for durability under short-term static, long-term static and cyclic loading with internal pneumatic pressure. Generalized test results and data of visual measurements, instrumental and acoustic-emission control of deformation processes, accumulation of damages and destruction of full-scale tank samples are presented. Analysis of the strength and stiffness of the structure exposed to internal pneumatic pressure is presented. The types of limiting states of the tanks have been established experimentally. Change in the stress-strain state of the tank under cyclic and prolonged static loading is considered. Specific features of the mechanisms of destruction of a metal-composite tank are determined taking into account the role of strain of the metal liner. The calculated and experimental estimates of the energy potential of destruction and the size of the area affected upon destruction of the tank are presented. Analysis of test results showed that the tank has high strength and resource characteristics that meet the requirements of the design documentation. The results of the experiments are in good agreement with the results of numerical calculations and analysis of the stress-strain state and mechanisms of destruction of the metal-composite tank.

scholarly journals Research on a Piezoelectric Pump with Flexible Valves

2021 ◽  
Vol 11 (7) ◽  
pp. 2909
Author(s):  
Weiqing Huang ◽  
Liyi Lai ◽  
Zhenlin Chen ◽  
Xiaosheng Chen ◽  
Zhi Huang ◽  
...  
Keyword(s):  
Flow Rate ◽  
Fluid Transport ◽  
Smooth Transition ◽  
Driving Voltage ◽  
Piezoelectric Pump ◽  
Venous Valve ◽  
Output Pressure ◽  
Small Flow ◽  
Working Principle ◽  
Opening And Closing

Imitating the structure of the venous valve and its characteristics of passive opening and closing with changes in heart pressure, a piezoelectric pump with flexible valves (PPFV) was designed. Firstly, the structure and the working principle of the PPFV were introduced. Then, the flexible valve, the main functional component of the pump, was analyzed theoretically. Finally, an experimental prototype was manufactured and its performance was tested. The research proves that the PPFV can achieve a smooth transition between valved and valveless by only changing the driving signal of the piezoelectric (PZT) vibrator. The results demonstrate that when the driving voltage is 100 V and the frequency is 25 Hz, the experimental flow rate of the PPFV is about 119.61 mL/min, and the output pressure is about 6.16 kPa. This kind of pump can realize the reciprocal conversion of a large flow rate, high output pressure, and a small flow rate, low output pressure under the electronic control signal. Therefore, it can be utilized for fluid transport and pressure transmission at both the macro-level and the micro-level, which belongs to the macro–micro combined component.

scholarly journals Modelling an unconventional closed-loop deep borehole heat exchanger (DBHE): sensitivity analysis on the Newberry volcanic setting

2021 ◽  
Vol 9 (1) ◽  
Author(s):  
Hannah R. Doran ◽  
Theo Renaud ◽  
Gioia Falcone ◽  
Lehua Pan ◽  
Patrick G. Verdin
Keyword(s):  
Sensitivity Analysis ◽  
Heat Exchanger ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Energy Flow ◽  
Closed Loop ◽  
Working Fluid ◽  
Valuable Insight ◽  
Deep Borehole

AbstractAlternative (unconventional) deep geothermal designs are needed to provide a secure and efficient geothermal energy supply. An in-depth sensitivity analysis was investigated considering a deep borehole closed-loop heat exchanger (DBHE) to overcome the current limitations of deep EGS. A T2Well/EOS1 model previously calibrated on an experimental DBHE in Hawaii was adapted to the current NWG 55-29 well at the Newberry volcano site in Central Oregon. A sensitivity analysis was carried out, including parameters such as the working fluid mass flow rate, the casing and cement thermal properties, and the wellbore radii dimensions. The results conclude the highest energy flow rate to be 1.5 MW, after an annulus radii increase and an imposed mass flow rate of 5 kg/s. At 3 kg/s, the DBHE yielded an energy flow rate a factor of 3.5 lower than the NWG 55-29 conventional design. Despite this loss, the sensitivity analysis allows an assessment of the key thermodynamics within the wellbore and provides a valuable insight into how heat is lost/gained throughout the system. This analysis was performed under the assumption of subcritical conditions, and could aid the development of unconventional designs within future EGS work like the Newberry Deep Drilling Project (NDDP). Requirements for further software development are briefly discussed, which would facilitate the modelling of unconventional geothermal wells in supercritical systems to support EGS projects that could extend to deeper depths.

scholarly journals In situ measurement and closed-loop control for powder supply processes

2021 ◽  
Author(s):  
Philipp Peter Breese ◽  
Tobias Hauser ◽  
Daniel Regulin ◽  
Stefan Seebauer ◽  
Christian Rupprecht
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Closed Loop ◽  
In Situ Measurement ◽  
Closed Loop Control ◽  
Loop Control ◽  
Powder Feeder ◽  
Powder Mass

AbstractThe powder mass flow rate is one of the main parameters regarding the geometrical precision of built components in the additive manufacturing process of laser metal deposition. However, its accuracy, constancy, and repeatability over the course of the running process is not given. Reasons among others are the performance of the powder conveyors, the complex nature of the powder behavior, and the resulting issues with existing closed-loop control approaches. Additionally, a direct in situ measurement of the powder mass flow rate is only possible with intrusive methods. This publication introduces a novel approach to measure the current powder mass flow rate at a frequency of 125 Hz. The volumetric powder flow evaluation given by a simple optical sensor concept was transferred to a mass flow rate through mathematical dependencies. They were found experimentally for a nickel-based powder (Inconel 625) and are valid for a wide range of mass flow rates. With this, the dynamic behavior of a vibration powder feeder was investigated and a memory effect dependent on previous powder feeder speeds was discovered. Next, a closed-loop control with the received sensor signal was implemented. The concept as a whole gives a repeatable and accurate powder mass flow rate while being universally retrofittable and applicable. In a final step, the improved dynamic and steady performance of the powder mass flow rate with closed-loop control was validated. It showed a reduction of mean relative errors for step responses of up to 81% compared to the uncontrolled cases.

Effect of Recirculation Device With Counter Swirl Vane on Performance of High Pressure Ratio Centrifugal Compressor

2011 ◽  
Author(s):  
Hideaki Tamaki
Keyword(s):  
High Pressure ◽  
Mach Number ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Negative Slope ◽  
Tip Leakage Flow ◽  
Recirculation Flow ◽  
Operating Range ◽  
High Pressure Ratio

Centrifugal compressors used for turbochargers need to achieve a wide operating range. The author has developed a high pressure ratio centrifugal compressor with pressure ratio 5.7 for a marine use turbocharger. In order to enhance operating range, two different types of recirculation devices were applied. One is a conventional recirculation device. The other is a new one. The conventional recirculation device consists of an upstream slot, bleed slot and the annular cavity which connects both slots. The new recirculation device has vanes installed in the cavity. These vanes were designed to provide recirculation flow with negative preswirl at the impeller inlet, a swirl counterwise to the impeller rotational direction. The benefits of the application of both of the recirculation devices were ensured. The new device in particular, shifted surge line to a lower flow rate compared to the conventional device. This paper discusses how the new recirculation device affects the flow field in the above transonic centrifugal compressor by using steady 3-D calculations. Since the conventional recirculation device injects the flow with positive preswirl at the impeller inlet, the major difference between the conventional and new recirculation device is the direction of preswirl that the recirculation flow brings to the impeller inlet. This study focuses on two effects which preswirl of the recirculation flow will generate. (1) Additional work transfer from impeller to fluid. (2) Increase or decrease of relative Mach number. Negative preswirl increases work transfer from the impeller to fluid as the flow rate reduces. It increases negative slope on pressure ratio characteristics. Hence the recirculation flow with negative preswirl will contribute to stability of the compressor. Negative preswirl also increases the relative Mach number at the impeller inlet. It moves shock downstream compared to the conventional recirculation device. It leads to the suppression of the extension of blockage due to the interaction of shock with tip leakage flow.

A Novel X-Ray Based High Pressure Mass Flow Rate Sensor for MPD Operations

2018 ◽  
Author(s):  
Vivek Singhal ◽  
Pradeep Ashok ◽  
Eric van Oort ◽  
Paul Park
Keyword(s):  
High Pressure ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
X Ray ◽  
Rate Sensor
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