Detailed Research on Rich-Lean Type Single Sector Combustor for Small Aircraft Engine Tested Under Practical Conditions Up to 3MPa

Author(s):  
Mitsumasa Makida ◽  
Hideshi Yamada ◽  
Kazuo Shimodaira

In the TechCLEAN project of JAXA, experimental research has been conducted to develop a combustor for a small aircraft engine. The combustor was tuned to show the behavior of the Rich-Lean combustion through tests under atmospheric and practical conditions. Finally, through full annular combustion experiments under practical conditions, the combustor was tuned to reduce NOx emissions to almost 40% of the ICAO CAEP4 standard, also sustaining low CO and THC emissions. To investigate the performance of the combustor in detail, parametric experiments were conducted with single-sector combustors under additional test conditions in addition to design conditions of the target engine. Also the performance as a combustor for higher-efficient aircraft engine is examined by increasing inlet air pressure and temperature up to 3MPa and 825K in combustion tests. Obtained results of emission characteristics are discussed in this report.

Author(s):  
Mitsumasa Makida ◽  
Hideshi Yamada ◽  
Kazuo Shimodaira ◽  
Seiji Yoshida ◽  
Yoji Kurosawa ◽  
...  

In the TechCLEAN project of JAXA, experimental research has been being conducted to develop a combustor for a small aircraft engine (with pressure ratio of about 20). The combustor was tuned to show the behavior of the Rich-Lean combustion through tests under atmospheric and practical conditions. And in 2006, by a designed multi-sector combustor, NOx emissions were reduced to lower than 42% of the ICAO CAEP4 standard. Based on the tuned combustor, full annular combustors were designed. In parallel, an experimental facility to test the full annular combustors under practical conditions was newly constructed in the spring of 2007. The inlet air conditions were set to the ICAO LTO cycle conditions of the target engine; 0.3–1.8MPa for pressure, 400–700K for temperature and 4–18kg/s for air mass flow rate. Through the full annular combustion experiments under practical conditions, the combustors were tuned to keep good combustion performance which was verified by the multi-sector combustors. The optimized full annular combustor finally achieved the following performance; NOx emissions were reduced to lower than 40% of the ICAO CAEP4 standard, maintaining low CO and THC emissions, good exit temperature profiles (P.T.F. = 0.19 at the take-off condition) and good lean blow-out performance (AFR>200 at the idle condition). The process of the optimization is discussed in this report.


2016 ◽  
Vol 32 (6) ◽  
pp. 1315-1324 ◽  
Author(s):  
Mitsumasa Makida ◽  
Yoji Kurosawa ◽  
Hideshi Yamada ◽  
Kazuo Shimodaira ◽  
Seiji Yoshida ◽  
...  

Author(s):  
Mitsumasa Makida ◽  
Yoji Kurosawa ◽  
Hideshi Yamada

In the TechCLEAN project of JAXA, experimental research had been conducted to develop a combustor for a small aircraft engine. The combustor was tuned to show the behavior of the Rich-Lean combustion through tests under atmospheric and practical conditions. Finally, through full annular combustion experiments under practical conditions, the combustor was tuned to reduce NOx emissions to almost 40% of the ICAO CAEP4 standard, also sustaining low CO and THC emissions. In the developing process of above combustors, to simplify the combustor system, air blast type fuel nozzles with single fuel injection and dual swirlers were applied. Successively, in this report, the fuel nozzle is modified to dual fuel injection type with triple swirlers, aiming to control combustion performance under varying load conditions. Fuel is injected from inner and outer injection circuits, and the injection ratio between them is treated as one of the parameters. The combination of swirl direction of the three swirlers is selected at first through ignition and blowout tests. Secondly, spray patterns of the selected fuel nozzle are observed with different fuel injection ratios. Thirdly, the nozzle is applied to a rectangular single-sector combustor, and tested under atmospheric pressure with inlet temperature of 500K. NOx, CO, CO2, THC and O2 compositions in the exhaust gas are measured, and correlation among measured emissions data and fuel injection ratio is estimated to examine the influence of the injection ratio on combustion characteristics of the Rich-Lean type aero engine combustor.


Author(s):  
Takeshi Yamamoto ◽  
Kazuo Shimodaira ◽  
Yoji Kurosawa ◽  
Seiji Yoshida

JAXA is conducting research and development on aircraft engine technologies to reduce environmental impact in the Technology Development Project for Clean Engines (TechCLEAN). As a part of the project, combustion technologies have been developed with an aggressive target that is an 80% reduction over the NOx threshold of the fourth Committee on Aviation Environmental Protection (CAEP/4) of the International Civil Aviation Organization (ICAO). Lean staged fuel nozzles have been developed and tested using a single-sector combustor under Landing and Take-off (LTO) cycle conditions of the target engine with a rated output of 40 kN and an overall pressure ratio of 25.8. A reduction of 82.2% in LTO NOx emissions relative to the ICAO CAEP/4 standard and drastic reductions in smoke and carbon monoxide (CO) emissions were resulted by single-sector combustor tests of a lean staged combustor with an additional premixed fuel nozzle (ECF: Emission Control Fuel nozzle). After the test, the pilot mixer of the single-sector combustor was improved and an additional 2.5% NOx reduction was achieved by combustion tests. As a next step, a multi-sector combustor with ECF was developed and tested. The test results show that the combustor enables a reduction of 82.2% in LTO NOx emissions relative to the ICAO CAEP/4 standard, though unburnt hydrocarbons (HC) and CO emissions are increased. Temperature distributions in the combustor exit plane were also evaluated.


Author(s):  
Mitsumasa Makida ◽  
Hideshi Yamada ◽  
Kazuo Shimodaira ◽  
Takeshi Yamamoto ◽  
Shigeru Hayashi

A series of research experiments under practical conditions has been conducted to develop a combustor for a small-class aircraft engine (with the pressure ratio of about 20). In the previous research experiments, including ignition and emission tests under atmospheric pressure, we applied a single airblast fuel nozzle and utilized the rich-burn quick-quench lean-burn (RQL) combustion approach. The combustor was tuned to show the behavior of the RQL under the atmospheric condition. In this paper, the results of single-sector combustor experiments under the practical temperature and pressure conditions are presented, in which RQL behavior is observed and NOx emissions in the ICAO (International Civil Aviation Organization) LTO (Landing and Take-Off) cycle are reduced to 45% of the ICAO CAEP4 (Committee on Aviation Environmental Protection 4) standard. Also the results of successive multi-sector combustor tests to optimize combustion performances with a more practical combustor configuration under the practical conditions are presented. The emission characteristics which are obtained are compared with those of the single-sector tests, and combustor size and configuration, air mass flow ratio and air hole positions are tuned through a series of multi-sector experiments. After the optimization, the combustor achieved the following performances; NOx emissions are reduced to less than 42% of the ICAO CAEP4 standard, CO and THC (Total Hydrocarbon) are reduced to those of 2% and 50% respectively, the lean blowout limit is kept over 220 AFR (Air to Fuel Ratio) at the idle condition and the exit temperature profile at the full load condition is sufficiently uniform (P.T.F.<0.15). The process of optimization will be discussed in this report.


Author(s):  
Mitsumasa Makida ◽  
Hideshi Yamada ◽  
Yoji Kurosawa ◽  
Takeshi Yamamoto ◽  
Kazuaki Matsuura ◽  
...  

A series of experimental researches, including ignition and combustion tests at atmospheric pressure conditions, were conducted to develop a combustor for a small class aircraft engine (with pressure ratio about 20). Under restrictions of the combustor size and cost, in order to satisfy the requirement for ignition and blowout performance with sufficient combustion efficiency and NOx reduction for wide range of operating conditions, we applied single fuel nozzles and utilized the rich-burn-quick quench-lean-burn (RQL) combustion approach. Preliminary combustion tests were conducted to optimize the ignition and blowout characteristics, approximately determining positions of air holes and igniter, and selecting fuel nozzle parameters. Consequently, tubular combustor tests with exhaust gas analysis were also conducted to optimize the air mass flow ratio and the air holes’ positions to suppress NOx emissions. Obtained results showing the RQL characteristics of the combustion, decreasing NOx emissions at high equivalence ratio range, are presented in this report, and the optimized air mass flow ratio and position of air holes, which will be applied to a single sector combustor for the testing at practical pressure and temperature conditions, are also presented.


Author(s):  
Chi-Rong Liu ◽  
Hsin-Yi Shih

The purpose of this study is to investigate the combustion and emission characteristics of syngas fuels applied in a micro gas turbine, which is originally designed for a natural gas fired engine. The computation results were conducted by a numerical model, which consists of the three-dimension compressible k–ε model for turbulent flow and PPDF (presumed probability density function) model for combustion process. As the syngas is substituted for methane, the fuel flow rate and the total heat input to the combustor from the methane/syngas blended fuels are varied with syngas compositions and syngas substitution percentages. The computed results presented the syngas substitution effects on the combustion and emission characteristics at different syngas percentages (up to 90%) for three typical syngas compositions and the conditions where syngas applied at fixed fuel flow rate and at fixed heat input were examined. Results showed the flame structures varied with different syngas substitution percentages. The high temperature regions were dense and concentrated on the core of the primary zone for H2-rich syngas, and then shifted to the sides of the combustor when syngas percentages were high. The NOx emissions decreased with increasing syngas percentages, but NOx emissions are higher at higher hydrogen content at the same syngas percentage. The CO2 emissions decreased for 10% syngas substitution, but then increased as syngas percentage increased. Only using H2-rich syngas could produce less carbon dioxide. The detailed flame structures, temperature distributions, and gas emissions of the combustor were presented and compared. The exit temperature distributions and pattern factor (PF) were also discussed. Before syngas fuels are utilized as an alternative fuel for the micro gas turbine, further experimental testing is needed as the modeling results provide a guidance for the improved designs of the combustor.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Avinash Kumar Agarwal ◽  
Nikhil Sharma ◽  
Akhilendra Pratap Singh ◽  
Vikram Kumar ◽  
Dev Prakash Satsangi ◽  
...  

Miscibility of methanol in mineral diesel and stability of methanol–diesel blends are the main obstacles faced in the utilization of methanol in compression ignition engines. In this experimental study, combustion, performance, emissions, and particulate characteristics of a single-cylinder engine fueled with MD10 (10% v/v methanol blended with 90% v/v mineral diesel) and MD15 (15% v/v methanol blended with 85% v/v mineral diesel) are compared with baseline mineral diesel using a fuel additive (1-dodecanol). The results indicated that methanol blending with mineral diesel resulted in superior combustion, performance, and emission characteristics compared with baseline mineral diesel. MD15 emitted lesser number of particulates and NOx emissions compared with MD10 and mineral diesel. This investigation demonstrated that methanol–diesel blends stabilized using suitable additives can resolve several issues of diesel engines, improve their thermal efficiency, and reduce NOx and particulate emissions simultaneously.


Author(s):  
Oanh Nguyen ◽  
Scott Samuelsen

In view of increasingly stringent NOx emissions regulations on stationary gas turbines, lean combustion offers an attractive option to reduce reaction temperatures and thereby decrease NOx production. Under lean operation, however, the reaction is vulnerable to blowout. It is herein postulated that pilot hydrogen dopant injection, discretely located, can enhance the lean blowout performance without sacrificing overall performance. The present study addresses this hypothesis in a research combustor assembly, operated at atmospheric pressure, and fired on natural gas using rapid mixing injection, typical of commercial units. Five hydrogen injector scenarios are investigated. The results show that (1) pilot hydrogen dopant injection, discretely located, leads to improved lean blowout performance and (2) the location of discrete injection has a significant impact on the effectiveness of the doping strategy.


Author(s):  
C. Wilkes ◽  
R. Wenglarz ◽  
D. W. Clark

This paper discusses the results obtained from the rich-quench-lean (RQL) combustion system running on distillate fuel and coal water slurry (CWS). Estimates of fuel bound nitrogen (FBN) yield indicate that rich lean combustion is successful in reducing the yield from coal water slurry fuel to between 8% and 12%. Some improvements in combustion efficiency are required when burning coal water slurry to reduce carbon monoxide and unburned hydrocarbons to acceptable levels. These improvements are achievable by increasing the lean zone residence time. Further testing is planned to investigate the effects of residence time in more detail. The planned deposition, erosion, and corrosion (DEC) testing will evaluate alternative approaches for protection from deposition, erosion, and corrosion of turbines operating with coal derived fuels.


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