Manufacturing and Analysis of 3-D Woven Sandwich Composite Under Compressive Loading With Acoustic Emission Monitoring

Author(s):  
M. Islam ◽  
H. Mahfuz ◽  
M. Motuku ◽  
M. Saha ◽  
E. Ayorinde ◽  
...  

Composite sandwich panel with 3-d woven fabric preform were manufactured through a vacuum assisted resin transfer molding (VARTM) process. The 3-d sandwich fabric preform known as Parabeam, consist of two bi-directional woven E-glass fabric surfaces, which are inter connected mechanically with several vertical woven piles. Parabeam provides a new type of sandwich composite that possess several multifunctional benefits in addition to light weight, bending stiffness and core skin debonding resistance advantages. After consolidation of the panels, polyurethane foam was injected into the core. Conventional sandwich panels were also fabricated with precast polyurethane foam and E-glass face sheet for comparison with the Parabeam sandwich. Edge wise compression tests were conducted and the corresponding acoustic emission (AE) responses were monitored by an advance AE system. Piezoelectric sensor was used to detect the AE signals. On the basis AE signals, the damage source of the specimen were identified, and classified. Furthermore, cracking size were estimated and used to determine the delamination events among the AE signals. Consequently, the AE signals were correlated to the load-displacement curve in the time domain in order to elucidate the types of damage in the specimen. Details of the manufacturing process, the compression tests, and the analysis of the AE signals are presented in this paper.

2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
X. L. Xu ◽  
Z.-Z. Zhang

Acoustic emission (AE) signals can be detected from rocks under the effect of temperature and loading, which can be used to reflect rock damage evolution process and predict rock fracture. In this paper, uniaxial compression tests of granite at high temperatures from 25°C to 1000°C were carried out, and AE signals were monitored simultaneously. The results indicated that AE ring count rate shows the law of “interval burst” and “relatively calm,” which can be explained from the energy point of view. From 25°C to 1000°C, the rock failure mode changes from single splitting failure to multisplitting failure, and then to incomplete shear failure, ideal shear failure, and double shear failure, until complete integral failure. Thermal damage (DT) defined by the elastic modulus shows logistic increase with the rise of temperature. Mechanical damage (DM) derived by the AE ring count rate can be divided into initial stage, stable stage, accelerated stage, and destructive stage. Total damage (D) increases with the rise of strain, which is corresponding to the stress-strain curve at various temperatures. Using AE data, we can further analyze the mechanism of deformation and fracture of rock, which helps to gather useful data for predicting rock stability at high temperatures.


2014 ◽  
Vol 608-609 ◽  
pp. 689-692
Author(s):  
Mo Xiao Li ◽  
Guang Zhang ◽  
Jing Xi Chen

In this paper, in order to strengthen the prediction of rockburst and inquire the relationship between the rockburst proneness of rock and its AE characteristic, each kind of typical rock of volcanic, sedimentary and metamorphic were selected to doing indoor rock mechanics experiments. Calculate the rockburst proneness of these rocks by uniaxial compression tests. In uniaxial compression, we collect the entire process of AE signals by using acoustic emission instrument, then we analysis the AE characteristics of different rocks to inquire the relationship between the AE characteristic and its rockburst proneness.


2019 ◽  
Vol 9 (24) ◽  
pp. 5387
Author(s):  
Michael Stamm ◽  
Helge Pfeiffer ◽  
Johan Reynaert ◽  
Martine Wevers

Aircraft operators being faced with water accumulation in fuel tanks on a daily basis and are looking for reliable detection systems to determine the remaining amount of accumulated ice during maintenance after flight. Using such a technology, an increase in the safety and efficiency of the aircraft operation would be possible in this highly competitive market. This article presents the use of the Acoustic Emission Technique (AE) for the reliable and non-invasive monitoring of the melting of ice in fuel tanks. This technology is in principle based on the fact that a phase transition comes frequently along with stress relaxation that can be used for monitoring the process. Therefore, the melting of water can, in essence, be monitored with AE without accessing the ice directly. The analysis of the AE signals has been carried out in the time domain since it was the melting of ice needed to be monitored as a function of temperature rise time. The insights presented in this paper can possibly lead to new technologies for ice detection, especially in remote areas that are not easily accessible with other techniques.


2021 ◽  
Vol 2131 (2) ◽  
pp. 022065
Author(s):  
L Stepanova ◽  
V Chernova

Abstract Tensile and compression tests of composite samples made of carbon fiber reinforced with side girders have been carried out. It was found that the area of active location of acoustic emission (AE) signals corresponds to the destruction of the composite, bolted and glued joints. Destruction of the carbon fiber-reinforced plastic material did not always occur in the area of the fasteners, but the sources of AE signals with the maximum total amplitude were registered in the destruction zones.


2010 ◽  
Vol 163-167 ◽  
pp. 2528-2531
Author(s):  
Seung Hyun Ryu ◽  
Young Oh Lee ◽  
Sun Woo Kim ◽  
Hyun Do Yun

Acoustic emission (AE) is a powerful nondestructive test that can be used to characterize cracking, growth of cracks, and the degree of damage. This technique is clearly distinguished from other nondestructive techniques as it is a nondestructive test that estimates the degree of damage to concrete. In this study, the AE signals emitted during failure, according to the strength of recycled aggregate concrete specimens was examined, in order to characterize them using existing research results and evaluation theories. In addition, it is demonstrated that AE can be utilized to identify crack source and the mechanism of crack growth, which were monitored using a software program developed from the theory of the location of the source of a microcrack.


2021 ◽  
Vol 11 (15) ◽  
pp. 7045
Author(s):  
Ming-Chyuan Lu ◽  
Shean-Juinn Chiou ◽  
Bo-Si Kuo ◽  
Ming-Zong Chen

In this study, the correlation between welding quality and features of acoustic emission (AE) signals collected during laser microwelding of stainless-steel sheets was analyzed. The performance of selected AE features for detecting low joint bonding strength was tested using a developed monitoring system. To obtain the AE signal for analysis and develop the monitoring system, lap welding experiments were conducted on a laser microwelding platform with an attached AE sensor. A gap between the two layers of stainless-steel sheets was simulated using clamp force, a pressing bar, and a thin piece of paper. After the collection of raw signals from the AE sensor, the correlations of welding quality with the time and frequency domain features of the AE signals were analyzed by segmenting the signals into ten 1 ms intervals. After selection of appropriate AE signal features based on a scatter index, a hidden Markov model (HMM) classifier was employed to evaluate the performance of the selected features. Three AE signal features, namely the root mean square (RMS) of the AE signal, gradient of the first 1 ms of AE signals, and 300 kHz frequency feature, were closely related to the quality variation caused by the gap between the two layers of stainless-steel sheets. Classification accuracy of 100% was obtained using the HMM classifier with the gradient of the signal from the first 1 ms interval and with the combination of the 300 kHz frequency domain signal and the RMS of the signal from the first 1 ms interval.


2021 ◽  
Vol 11 (14) ◽  
pp. 6550
Author(s):  
Doyun Jung ◽  
Wonjin Na

The failure behavior of composites under ultraviolet (UV) irradiation was investigated by acoustic emission (AE) testing and Ib-value analysis. AE signals were acquired from woven glass fiber/epoxy specimens tested under tensile load. Cracks initiated earlier in UV-irradiated specimens, with a higher crack growth rate in comparison to the pristine specimen. In the UV-degraded specimen, a serrated fracture surface appeared due to surface hardening and damaged interfaces. All specimens displayed a linearly decreasing trend in Ib-values with an increasing irradiation time, reaching the same value at final failure even when the starting values were different.


2006 ◽  
Vol 13-14 ◽  
pp. 351-356 ◽  
Author(s):  
Andreas J. Brunner ◽  
Michel Barbezat

In order to explore potential applications for Active Fiber Composite (AFC) elements made from piezoelectric fibers for structural integrity monitoring, a model experiment for leak testing on pipe segments has been designed. A pipe segment made of aluminum with a diameter of 60 mm has been operated with gaseous (compressed air) and liquid media (water) for a range of operating pressures (between about 5 and 8 bar). Artificial leaks of various sizes (diameter) have been introduced. In the preliminary experiments presented here, commercial Acoustic Emission (AE) sensors have been used instead of the AFC elements. AE sensors mounted on waveguides in three different locations have monitored the flow of the media with and without leaks. AE signals and AE waveforms have been recorded and analysed for media flow with pressures ranging from about 5 to about 8 bar. The experiments to date show distinct differences in the FFT spectra depending on whether a leak is present or not.


Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1983
Author(s):  
Olimpia Basurto-Vázquez ◽  
Elvia P. Sánchez-Rodríguez ◽  
Graham J. McShane ◽  
Dora I. Medina

Energy resulting from an impact is manifested through unwanted damage to objects or persons. New materials made of cellular structures have enhanced energy absorption (EA) capabilities. The hexagonal honeycomb is widely known for its space-filling capacity, structural stability, and high EA potential. Additive manufacturing (AM) technologies have been effectively useful in a vast range of applications. The evolution of these technologies has been studied continuously, with a focus on improving the mechanical and structural characteristics of three-dimensional (3D)-printed models to create complex quality parts that satisfy design and mechanical requirements. In this study, 3D honeycomb structures of novel material polyethylene terephthalate glycol (PET-G) were fabricated by the fused deposition modeling (FDM) method with different infill density values (30%, 70%, and 100%) and printing orientations (edge, flat, and upright). The effectiveness for EA of the design and the effect of the process parameters of infill density and layer printing orientation were investigated by performing in-plane compression tests, and the set of parameters that produced superior results for better EA was determined by analyzing the area under the curve and the welding between the filament layers in the printed object via FDM. The results showed that the printing parameters implemented in this study considerably affected the mechanical properties of the 3D-printed PET-G honeycomb structure. The structure with the upright printing direction and 100% infill density exhibited an extension to delamination and fragmentation, thus, a desirable performance with a long plateau region in the load–displacement curve and major absorption of energy.


2008 ◽  
Vol 13-14 ◽  
pp. 41-47 ◽  
Author(s):  
Rhys Pullin ◽  
Mark J. Eaton ◽  
James J. Hensman ◽  
Karen M. Holford ◽  
Keith Worden ◽  
...  

This work forms part of a larger investigation into fracture detection using acoustic emission (AE) during landing gear airworthiness testing. It focuses on the use of principal component analysis (PCA) to differentiate between fracture signals and high levels of background noise. An artificial acoustic emission (AE) fracture source was developed and additionally five sources were used to generate differing AE signals. Signals were recorded from all six artificial sources in a real landing gear component subject to no load. Further to this, artificial fracture signals were recorded in the same component under airworthiness test load conditions. Principal component analysis (PCA) was used to automatically differentiate between AE signals from different source types. Furthermore, successful separation of artificial fracture signals from a very high level of background noise was achieved. The presence of a load was observed to affect the ultrasonic propagation of AE signals.


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