Development of Parameters for Dynamic Modeling of Underground Haulage Vehicles

Author(s):  
Christopher C. Jobes ◽  
Peter Bissert ◽  
Nina Mahmoudian ◽  
Bingxi Li

To address concerns of how mobile proximity detection systems will adapt to underground mobile haulage vehicles, researchers have collected and categorized data on the parameters of 145 mine haulage vehicles in 5 categories including load-haul-dump, shuttle car, roof bolter, haul truck, and mobile coal haulage (face drill, production drill, and others.) Statistical methods were used to determine the appropriate representative vehicle for each category. These representative vehicles’ parameters and characteristics could then be used to develop a dynamic model that predicts their dynamic behavior on an underground haulageway surface. These models can be used in conjunction with worker escapability data and/or interaction with other vehicles to provide insight as to whether or not the proximity detection systems will be adequate for the underground mining workplace.

Author(s):  
Christopher C. Jobes ◽  
Jacob Carr

In underground coal mines, miners face the hazard of being struck or pinned by a piece of mobile mining machinery. Proximity detection systems have been developed and are used by the industry to protect miners around these machines by detecting the presence of the miners and automatically issuing warnings or disabling machine motion when a miner is in potentially dangerous proximity. These systems were originally developed for continuous mining machines, slow-moving machines that move on bulldozer-style tracks, and are now mandated by the Mine Safety and Health Administration (MSHA) to be used on continuous mining machines. These systems are now being adapted to other underground vehicles, such as shuttle cars, scoops, and battery haulers — vehicles that move on rubber tires at much higher speeds. There are concerns that the detection range of these systems may not provide for an adequate stopping distance on these faster moving machines. To address these concerns, researchers have developed a dynamic modeling system to determine the stopping distance of mobile underground coal equipment. This model can be used in conjunction with worker escapability data and/or information on interaction with other vehicles to provide insight into whether or not proximity detection systems will be adequate for the underground mining workplace. This paper details the background, development, and operation of the resulting application software, focusing on the utility of the graphical user interface to visualize the generated data. The refined data developed by this process can then be utilized by mine operators and proximity detection system manufacturers to more accurately determine the detection range needed to provide effective protection for miners working in an underground mining environment.


Author(s):  
Peter T. Bissert ◽  
Joseph P. DuCarme ◽  
Jacob L. Carr ◽  
Christopher C. Jobes ◽  
Jeffrey A. Yonkey

Since 1984, remote controlled continuous mining machines (CMM) have caused 40 crushing and pinning fatalities in the United States. Due to limited space in the underground environment and visibility needs, CMM operators typically work close to the machine which exposes them to the danger of being struck or pinned by it. Because of these fatalities, the Mine Safety and Health Administration (MSHA) has published a rule requiring proximity detection systems (PDSs) on all CMMs except for full-face machines. To test PDS performance, researchers at the National Institute for Occupational Safety and Health (NIOSH) conducted a series of field tests in underground coal mines throughout the United States on CMMs equipped with PDSs. The field tests collected data under a variety of conditions to evaluate the warning and shutdown zone performance of these systems. A baseline test condition was measured when the machine was operating in non-mining mode. Three additional conditions discussed in this paper include testing of the PDS while the machine was operating in mining mode, examining the possibility of parasitic coupling to the trailing cable, and examining the effects of the presence of a shuttle car. The results of this study indicate that the average warning and stop zones vary minimally between non-mining mode and trailing cable influence measurements, as well as between the mining mode and shuttle car presence tests. A majority of the measurements for warning and stop zones showed repeatability within +/− 5 inches (12.7 cm). Additionally, parasitic coupling to the trailing cable was not experienced during this field testing. However, these results show that the range of stop zone measurements varied by 4.7 ft on average and as much as 11.7 ft in different field sites. This is most likely due to individual preferences by operators during installation when the warning and stop zone distances are set. While a PDS should effectively stop a CMM when an operator gets too close to the machine, the large variations between field test measurements indicate that there is a wide variation of performance established during system installation.


Author(s):  
Shijing Wu ◽  
Haibo Zhang ◽  
Xiaosun Wang ◽  
Zeming Peng ◽  
Kangkang Yang ◽  
...  

Backlash is a key internal excitation on the dynamic response of planetary gear transmission. After the gear transmission running for a long time under load torque, due to tooth wear accumulation, the backlash between the tooth surface of two mating gears increases, which results in a larger and irregular backlash. However, the increasing backlash generated by tooth accumulated wear is generally neglected in lots of dynamics analysis for epicyclic gear trains. In order to investigate the impact of backlash generated by tooth accumulated wear on dynamic behavior of compound planetary gear set, in this work, first a static tooth surface wear prediction model is incorporated with a dynamic iteration methodology to get the increasing backlash generated by tooth accumulated wear for one pair of mating teeth under the condition that contact ratio equals to one. Then in order to introduce the tooth accumulated wear into dynamic model of compound planetary gear set, the backlash excitation generated by tooth accumulated wear for each meshing pair in compound planetary gear set is given under the condition that contact ratio equals to one and does not equal to one. Last, in order to investigate the impact of the increasing backlash generated by tooth accumulated wear on dynamic response of compound planetary gear set, a nonlinear lumped-parameter dynamic model of compound planetary gear set is employed to describe the dynamic relationships of gear transmission under the internal excitations generated by worn profile, meshing stiffness, transmission error, and backlash. The results indicate that the introduction of the increasing backlash generated by tooth accumulated wear makes a significant influence on the bifurcation and chaotic characteristics, dynamic response in time domain, and load sharing behavior of compound planetary gear set.


1986 ◽  
Vol 26 (2) ◽  
pp. 152-161 ◽  
Author(s):  
D. Chan ◽  
R. W. Nelson ◽  
L. James Lee

Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2638
Author(s):  
Xianhua Chen ◽  
Xingkai Yang ◽  
Ming J. Zuo ◽  
Zhigang Tian

Planetary gearbox systems are critical mechanical components in heavy machinery such as wind turbines. They may suffer from various failure modes, due to the harsh working environment. Dynamic modeling is a useful method to support early fault detection for enhancing reliability and reducing maintenance costs. However, reported studies have not considered the sun gear tooth crack and bearing clearance simultaneously to analyze their combined effect on vibration characteristics of planetary gearboxes. In this paper, a dynamic model is developed for planetary gearboxes considering the clearance of planet gear, sun gear, and carrier bearings, as well as sun gear tooth crack levels. Bearing forces are calculated considering bearing clearance, and the dynamic model equations are updated accordingly. The results reveal that the combination of bearing clearances can affect the vibration response with sun gear tooth crack by increasing the kurtosis. It is found that the effect of planet gear bearing clearance is very small, while the sun gear and carrier bearing clearance has clear impact on the vibration responses. These findings suggest that the incorporation of bearing clearance is important for planetary gearbox dynamic modeling.


2008 ◽  
Vol 381-382 ◽  
pp. 439-442
Author(s):  
Qi Wang ◽  
Zhi Gang Feng ◽  
K. Shida

Least squares support vector machine (LS-SVM) combined with niche genetic algorithm (NGA) are proposed for nonlinear sensor dynamic modeling. Compared with neural networks, the LS-SVM can overcome the shortcomings of local minima and over fitting, and has higher generalization performance. The sharing function based niche genetic algorithm is used to select the LS-SVM parameters automatically. The effectiveness and reliability of this method are demonstrated in two examples. The results show that this approach can escape from the blindness of man-made choice of LS-SVM parameters. It is still effective even if the sensor dynamic model is highly nonlinear.


2012 ◽  
Vol 460 ◽  
pp. 160-164 ◽  
Author(s):  
Song He Zhang ◽  
Yue Gang Luo ◽  
Bin Wu ◽  
Bang Chun Wen

The dynamic model of the three-span rotor-bearing system with rub-impact fault was set up. The influence to nonlinear dynamics behaviors of the rotor-bearing system that induced by rub-impact of one disc, two discs and three discs were numerically studied. The main influence of the rotor system response by the rub-impact faults are in the supercritical rotate speed. There are mutations of amplitudes in the responses of second and third spans in supercritical rotate speed when rub-impact with one disc, and there are chaotic windows in the response of first span, and jumping changes in second and third spans when rub-impact with two or three discs.


2011 ◽  
Vol 199-200 ◽  
pp. 19-24
Author(s):  
Jin Fu Zhang

In order to investigate dynamic performance of flexible multi-link manipulators more exactly, establishing the dynamic model with accounting for link foreshortening and link material damping is needed. In this paper, a new dynamic model for planar flexible multi-link manipulators is established by using Lagrange approach. Both link foreshortening and link material damping are accounted for in this model. As a case simulation, this model is applied to a planar flexible two-link manipulator with a tip mass, and the motion responses of the manipulator are obtained using Gear method.


Author(s):  
D.S. Zhukov

A simple model simulating the redistribution of decision-making functions between the state, business, bureaucracy and regional elites is presented. The methodological basis of the work is system-dynamic modeling. The model is implemented in the specialized program Powersim Studio 10. A diagram of stocks and flows is considered, all elements of which were compared with certain political science concepts. The mathematical apparatus of the model is described. Some results of computer experiments are presented: these results indicate the operability and interpretability of the model.


Sign in / Sign up

Export Citation Format

Share Document