Effects of Spraying Parameters on the Paint Transfer Efficiency in Air Spray

Author(s):  
Simin Zhang ◽  
Guolei Wang ◽  
Xingjie Liu ◽  
Xiaotong Hua ◽  
Zhiliang Chen ◽  
...  

Abstract Automation is widely used for automotive paint application because of the repeatability of the resulting surface finish, as well as the benefit of removing humans from a hazardous environment. So the improvement of automobile coatings is significant. One compelling aspect of improvement is the paint transfer efficiency (TE), which is defined as the amount of paint that remains on a surface relative to the amount supplied to the paint applicator during coating operations. The effects of spray parameters namely shaping air pressure, atomizing air pressure, paint flow rate, spraying distance and spray velocity on paint transfer efficiency. A orthogonal experiment is designed to analysis the effects of spraying parameters on paint transfer efficiency. After the acquisition and analysis of all experiments, the relationship between spraying parameters and paint transfer efficiency is performed. Through variance analysis and regression analysis of experiment data, a conclusion following had been drawn: shaping air pressure has the strongest influence on TE, shaping air pressure and spray distance are inversely proportional to TE, atomizing air pressure is proportional to TE, paint flow rate and spray velocity nearly have no influence on TE.

2013 ◽  
Vol 61 (4) ◽  
pp. 299-304 ◽  
Author(s):  
Ľubomír Lichner ◽  
Jaromír Dušek ◽  
Louis W. Dekker ◽  
Natalia Zhukova ◽  
Pavol Faško ◽  
...  

Abstract The heterogeneity of water flow and solute transport was assessed during radioactive tracer infiltration experiment in a black clay loam soil using modified methods to estimate the effective cross section (ECS) and the degree of preferential flow (DPF). The results of field and numerical experiments showed that these parameters characterized the heterogeneity of water flow in the soils unequivocally. The ECS decreases non-linearly and the DPF increases linearly with an increase of the bypassing ratio (ratio of macropore flow rate to total flow rate). The ECS decreased and the DPF increased with depth, which suggests an increase in the heterogeneity of water flow with depth. The plot of the DPF against ECS values calculated from the tracer experiment data was consistent with the relationship obtained by the numerical simulation assuming preferential flow in the neighbourhood of three probes.


2021 ◽  
Vol 249 ◽  
pp. 08001
Author(s):  
Koichiro Ogata ◽  
Daigo Ariga

This study experimentally and theoretically examined the flowability and the cohesiveness for powder using a test of powder discharge through an orifice by the pressurized air. The powder used consisted of two kinds of Calcium hydroxide which have different particle sizes by granulation. These sizes are 11µm and 176µm, those called Ca(OH)2 -A and -B. Cohesiveness is characterized by the Bond number which is the ratio of separation force to the gravity force. Flowability is evaluated by the relationship between the mass flow rate and the average air pressure acting on the powder bed. We found that the Bond number of Ca(OH)2 -B was much lower than Ca(OH)2 -A. The relation between the mass flow rate of the powder and the average air pressure indicates Ca(OH)2 -B is easily flowing at the lower pressure region, and Ca(OH)2 -A was scattered at the higher pressure region. This means Ca(OH)2 -B has good flowability by the particle granulation in comparison with Ca(OH)2 -A.


1991 ◽  
Vol 24 (5) ◽  
pp. 85-96 ◽  
Author(s):  
Qingliang Zhao ◽  
Zijie Zhang

By means of simulated tests of a laboratory–scale oxidation pond model, the relationship between BOD5 and temperature fluctuation was researched. Mathematical modelling for the pond's performance and K1determination were systematically described. The calculation of T–K1–CeCe/Ci) was complex but the problem was solved by utilizing computer technique in the paper, and the mathematical model which could best simulate experiment data was developed. On the basis of experiment results,the concept of plug–ratio–coefficient is also presented. Finally the optimum model recommended here was verified with the field–scale pond data.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Satoshi Miyamoto ◽  
Zu Soh ◽  
Shigeyuki Okahara ◽  
Akira Furui ◽  
Taiichi Takasaki ◽  
...  

AbstractThe need for the estimation of the number of microbubbles (MBs) in cardiopulmonary bypass surgery has been recognized among surgeons to avoid postoperative neurological complications. MBs that exceed the diameter of human capillaries may cause endothelial disruption as well as microvascular obstructions that block posterior capillary blood flow. In this paper, we analyzed the relationship between the number of microbubbles generated and four circulation factors, i.e., intraoperative suction flow rate, venous reservoir level, continuous blood viscosity and perfusion flow rate in cardiopulmonary bypass, and proposed a neural-networked model to estimate the number of microbubbles with the factors. Model parameters were determined in a machine-learning manner using experimental data with bovine blood as the perfusate. The estimation accuracy of the model, assessed by tenfold cross-validation, demonstrated that the number of MBs can be estimated with a determinant coefficient R2 = 0.9328 (p < 0.001). A significant increase in the residual error was found when each of four factors was excluded from the contributory variables. The study demonstrated the importance of four circulation factors in the prediction of the number of MBs and its capacity to eliminate potential postsurgical complication risks.


Author(s):  
Lingjiu Zhou ◽  
Zhengwei Wang ◽  
Yongyao Luo ◽  
Guangjie Peng

The 3-D unsteady Reynolds averaged Navier-tokes equations based on the pseudo-homogeneous flow theory and a vapor fraction transport-equation that accounts for non-condensable gas are solved to simulate cavitating flow in a Francis turbine. The calculation results agreed with experiment data reasonably. With the decrease of the Thoma number, the cavity first appears near the centre of the hub. At this stage the flow rate and the efficiency change little. Then the cavity near the centre of the hub grows thick and the cavities also appear on the blade suction side near outlet. With further reduce of the Thoma number the cavitation extends to the whole flow path, which causes flow rate and efficiency decrease rapidly.


Author(s):  
V Sureshkannan ◽  
TV Arjunan ◽  
D Seenivasan ◽  
SP Anbuudayasankar ◽  
M Arulraj

Compressed air free from traces of water vapour is vital in many applications in an industrial sector. This study focuses on parametric optimization of a pressure-based packed bed adsorption system for air dehumidification through the Taguchi method and Genetic Algorithm. The effect of operational parameters, namely absolute feed air pressure, feed air linear velocity, and purge air flow rate percent on adsorption uptake rate of molecular sieve 13X-water pair, are studied based on L25 orthogonal array. From the analysis of variance, it has been found that absolute feed air pressure and purge air flow rate percent were the parameters making significant improvement in the adsorption uptake rate. A correlation representing the process was developed using regression analysis. The optimum adsorption conditions were obtained through the Taguchi method and genetic algorithm and verified through the confirmation experiments. This system can be recommended for the industrial and domestic applications that require product air with the dew point temperature below 0°C.


Author(s):  
F. Vos ◽  
L. Delaey ◽  
M. De Bonte ◽  
L. Froyen

Abstract Results are presented of a project analysing the relationship between the production parameters of plasma sprayed self-lubricating Cr2O3-CaF2 coatings and their structural, wear and lubricating properties. The production method consists of a preparation step where a powder blend of the matrix material (Cr203) and solid lubricant (CaF2) is agglomerated, followed by atmospheric plasma spraying (APS) of the agglomerates. Selection of the most appropriate agglomeration and plasma spray parameters as well as the microstructure of the coatings will be discussed.


1995 ◽  
Vol 32 (5) ◽  
pp. 382-389 ◽  
Author(s):  
Takashi Tachimura ◽  
Hisanaga Hara ◽  
Takeshi Wada

This study was designed to determine if levator veli palatini muscle activity can be elicited by simultaneous changes in oral air pressure and nasal air flow when a speech appliance is in place. The speech appliances routinely worn by 15 subjects were each modified experimentally by drilling a hole in the vertical center of the pharyngeal bulb. The air flow rate into the nasal cavity through the opening in the bulb was altered by changing the circular area of the opening in the bulb from the occluded condition (Condition I), to circular area of 12.6 mm2 (4 mm in diameter; Condition II), and then to 38.5 mm2 (7 mm in diameter; Condition III). Electromyographic activity was measured from the levator veli palatini muscle with changes in nasal air flow rate and oral air pressure. Levator veli palatini muscle activity was correlated with changes in nasal air flow and oral air pressure. Increases in levator veli palatini muscle activity were associated with increases in nasal air flow rate compared to oral air pressure changes. The results indicated that aerodynamic variables of nasal air flow and oral air pressure might be involved in the neural control of speech production in individuals wearing a speech appliance, even if the subjects exhibit velopharyngeal incompetence without using a speech appliance. Also, the stimulating effect of bulb reduction therapy on velopharyngeal function might be achieved through the change in aerodynamic variables in association with the bulb reduction.


2021 ◽  
Author(s):  
Bernhard Schmid

&lt;p&gt;The work reported here builds upon a previous pilot study by the author on ANN-enhanced flow rating (Schmid, 2020), which explored the use of electrical conductivity (EC) in addition to stage to obtain &amp;#8216;better&amp;#8217;, i.e. more accurate and robust, estimates of streamflow. The inclusion of EC has an advantage, when the relationship of EC versus flow rate is not chemostatic in character. In the majority of cases, EC is, indeed, not chemostatic, but tends to decrease with increasing discharge (so-called dilution behaviour), as reported by e.g. Moatar et al. (2017), Weijs et al. (2013) and Tunqui Neira et al.(2020). This is also in line with this author&amp;#8217;s experience.&lt;/p&gt;&lt;p&gt;The research presented here takes the neural network based approach one major step further and incorporates the temporal rate of change in stage and the direction of change in EC among the input variables (which, thus, comprise stage, EC, change in stage and direction of change in EC). Consequently, there are now 4 input variables in total employed as predictors of flow rate. Information on the temporal changes in both flow rate and EC helps the Artificial Neural Network (ANN) characterize hysteretic behaviour, with EC assuming different values for falling and rising flow rate, respectively, as described, for instance, by Singley et al. (2017).&lt;/p&gt;&lt;p&gt;The ANN employed is of the Multilayer Perceptron (MLP) type, with stage, EC, change in stage and direction of change in EC of the M&amp;#246;dling data set (Schmid, 2020) as input variables. Summarising the stream characteristics, the M&amp;#246;dling brook can be described as a small Austrian stream with a catchment of fairly mixed composition (forests, agricultural and urbanized areas). The relationship of EC versus flow reflects dilution behaviour. Neural network configuration 4-5-1 (the 4 input variables mentioned above, 5 hidden nodes and discharge as the single output) with learning rate 0.05 and momentum 0.15 was found to perform best, with testing average RMSE (root mean square error) of the scaled output after 100,000 epochs amounting to 0.0138 as compared to 0.0216 for the (best performing) 2-5-1 MLP with stage and EC as inputs only. &amp;#160;&amp;#160;&amp;#160;&lt;/p&gt;&lt;p&gt;&amp;#160;&lt;/p&gt;&lt;p&gt;References&lt;/p&gt;&lt;p&gt;Moatar, F., Abbott, B.W., Minaudo, C., Curie, F. and Pinay, G.: Elemental properties, hydrology, and biology interact to shape concentration-discharge curves for carbon, nutrients, sediment and major ions. Water Resources Res., 53, 1270-1287, 2017.&lt;/p&gt;&lt;p&gt;Schmid, B.H.: Enhanced flow rating using neural networks with water stage and electrical conductivity as predictors. EGU2020-1804, EGU General Assembly 2020.&lt;/p&gt;&lt;p&gt;Singley, J.G., Wlostowski, A.N., Bergstrom, A.J., Sokol, E.R., Torrens, C.L., Jaros, C., Wilson, C.,E., Hendrickson, P.J. and Gooseff, M.N.: Characterizing hyporheic exchange processes using high-frequency electrical conductivity-discharge relationships on subhourly to interannual timescales. Water Resources Res. 53, 4124-4141, 2017.&lt;/p&gt;&lt;p&gt;Tunqui Neira, J.M., Andr&amp;#233;assian, V., Tallec, G. and Mouchel, J.-M.: A two-sided affine power scaling relationship to represent the concentration-discharge relationship. Hydrol. Earth Syst. Sci. 24, 1823-1830, 2020.&lt;/p&gt;&lt;p&gt;Weijs, S.V., Mutzner, R. and Parlange, M.B.: Could electrical conductivity replace water level in rating curves for alpine streams? Water Resources Research 49, 343-351, 2013.&lt;/p&gt;


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