Finite Element Modelling of Volumetric and Shear Ductile Micro- and Macro-Fracture Processes Under Long Time Loading

Author(s):  
Lucija Pajic ◽  
Alexander A. Lukyanov

Submarine and onshore pipelines transport enormous quantities of oil and gas vital to the economies of virtually all nations. Any failure to ensure safe and continuous operation of these pipelines can have serious economic implications, damage the environment and cause fatalities. A prerequisite to safe pipeline operation is to ensure their structural integrity to a high level of reliability throughout their operational lives. This integrity may be threatened by volumetric and shear ductile micro- and macro-fracture processes under long time loading or continuous operation. In this paper a mathematically consistent damage model for predicting the damage in pipeline structures under tensile and shear loading is considered. A detailed study of widely used damage models (e.g., Lemaitre’s and Gurson’s models) has been published in the literature. It has been shown that Gurson’s damage model is not able to adequately predict fracture propagation path under shear loading, whereas Lemaitre’s damage model (Lemaitre, 1985) shows good results in this case (e.g., Hambli 2001, Mkaddem et al. 2004). The opposite effect can be observed for some materials by using Gurson’s damage model in the case of tensile loading (e.g., Tvergaard and Needleman 1984; Zhang et al. 2000; Chen and Lambert 2003; Mashayekhi et al. 2007) and wiping die bending process (Mkaddem et al. 2004). Therefore, the mathematically consistent damage model which takes into account the advantages of both Lemaitre’s and Gurson’s models has been developed. The model is based on the assumption that the damage state of materials can be described by a damage tensor ωij. This allows for definition of two scalars that are ω = ωkk/3 (the volume damage) (Lukyanov, 2004) and α = ωij′ωij′ (a norm of the damage tensor deviator ωij′ = ωij −ωδij) (Lukyanov, 2004). The ω parameter describes the accumulation of micro-pore type damage (which may disappear under compression) and the parameter α describes the shear damage. The proposed damage model has been implemented into the finite element code ABAQUS by specifying the user material routine (UMAT). Based on experimental research which has been published by Lemaitre (1985), the proposed isotropic elastoplastic damage model is validated. The results for X-70 pipeline steel are also presented, discussed and future studies are outlined.

2017 ◽  
Vol 2017 ◽  
pp. 1-15 ◽  
Author(s):  
Sha Sha ◽  
Guoxin Zhang

High-pressure hydraulic fracture (HF) is an important part of the safety assessment of high concrete dams. A stress-seepage-damage coupling model based on the finite element method is presented and first applied in HF in concrete dams. The coupling model has the following characteristics: (1) the strain softening behavior of fracture process zone in concrete is considered; (2) the mesh-dependent hardening technique is adopted so that the fracture energy dissipation is not affected by the finite element mesh size; (3) four coupling processes during hydraulic fracture are considered. By the damage model, the crack propagation processes of a 1 : 40 scaled model dam and Koyna dam are simulated. The results are in agreement with experimental and other numerical results, indicating that the damage model can effectively predict the carrying capacity and the crack trajectory of concrete gravity dams. Subsequently, the crack propagation processes of Koyna dam using three notches of different initial lengths are simulated by the damage model and the coupling model. And the influence of HF on the crack propagation path and carrying capacity is studied. The results reveal that HF has a significant influence on the global response of the dam.


Author(s):  
Philippe Thibaux ◽  
Se´bastien Mu¨ller ◽  
Benoit Tanguy ◽  
Filip Van Den Abeele

The crack arrest capacity of a linepipe is one of the most important material parameter for such components. In current design codes, it is expressed as the energy absorbed by a CVN impact test. This prescribed impact energy for a given pipeline is typically between 50 and 120J, depending on the grade of the material, the pressure and the dimensions of the pipe. The continuous improvement of steel production has lead to the situation that the impact values achieved in standard pipeline steel production are much larger than 200J for the base material. The question of the significance of these high impact energies can be raised, particularly considering that no correlation has been found between CVN values and crack arrest properties of very high strength materials (X100–X120). In this investigation, instrumented Charpy tests and notched tensile tests were performed on an X70 material. The same tests were also simulated using the finite element method and the Gurson-Tvergaard-Needleman damage model. The combination of supplementary experimental information coming from the instrumentation of the Charpy test and finite element simulations delivers a different insight about the test. It is observed that the crack does not break the sample in 2 parts in ductile mode. After 6–7mm of propagation, the crack deviates and stops. The propagation stops when the crack meets the part of the sample becoming wider due to bending. Finite element simulations proved that it results in a quasi constant force during a displacement of the hammer of almost 10mm. The consequence is that more than 25% of the energy is dissipated in a different fracture mode at the end of the test. Finite element simulations proved also that damage is already occurring at the maximum of the load, but that damage has almost no influence on the load for two-thirds of the displacement at the maximum. In the case of the investigated steel, it means that more than 27J, as often mentioned in standards for avoidance of brittle failure, are dissipated by plastic bending before the initiation of the crack. From the findings of this study, one can conclude that the results of the Charpy test are very sensitive to crack initiation and that only a limited part of the test is meaningful to describe crack propagation. Therefore, it is questionable if the Charpy test is adapted to predict the crack arrest capacity of steels with high crack initiation energy.


Author(s):  
Yu Chen ◽  
Steve Lambert

The purpose of this work was to develop a three-dimensional finite element model to simulate ductile tearing in pipeline-steels. The measured load versus displacement histories for single edge notch tension (SENT) and surfaced-cracked wide plate specimens, both made of X-70 pipeline-steel plates and subject to tensile load, were numerically predicted using the proposed damage model. In the numerical model, progressive damage was restricted to a predetermined ductile tearing zone. The material damage behaviour in this tearing zone was described in terms of a Gurson-Tvergaard (G-T) isotropic constitutive model, which accounts for micro-void nucleation and growth. The criterion for the onset of void coalescence was determined via the Thomason criterion. Experimentally measured load-displacement histories for all specimens were accurately reproduced by the proposed model, irrespective of different plate width, thickness and crack configurations. The numerical predictions were in good agreement with experimental test data in terms of both the maximum load and the corresponding displacement at maximum load. The proposed damage model was also used to numerically estimate the effect of crack growth on maximum load for these cracked specimens. The results in this paper demonstrate the potential of the proposed damage model as an engineering tool for analyzing ductile tearing in application to defect assessment of surface cracked pipes.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Leila J. Ladani

A successive initiation finite element modeling approach is presented in which an empirical continuum damage model, energy partitioning damage evolution model, developed by the author is used to update state of damage and constitutive properties of the material under thermomechanical cyclic loading and accumulate damage in the elements. Plastic and viscoplastic damages are evaluated based on the plastic and viscoplastic work densities obtained through finite element. Constitutive properties are updated elementwise at each step of the process based on the state of damage in each element. The elements that have reached the damage threshold are removed from the structure to initiate and propagate fatigue crack. This successive initiation approach is used to model crack initiation and propagation in Pb-free solder material under thermomechanical loading. A case study is presented, damage propagation path and pattern are compared with typical experimental results, and the accuracy of the model was verified.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 397
Author(s):  
Yahya Ali Fageehi

This paper presents computational modeling of a crack growth path under mixed-mode loadings in linear elastic materials and investigates the influence of a hole on both fatigue crack propagation and fatigue life when subjected to constant amplitude loading conditions. Though the crack propagation is inevitable, the simulation specified the crack propagation path such that the critical structure domain was not exceeded. ANSYS Mechanical APDL 19.2 was introduced with the aid of a new feature in ANSYS: Smart Crack growth technology. It predicts the propagation direction and subsequent fatigue life for structural components using the extended finite element method (XFEM). The Paris law model was used to evaluate the mixed-mode fatigue life for both a modified four-point bending beam and a cracked plate with three holes under the linear elastic fracture mechanics (LEFM) assumption. Precise estimates of the stress intensity factors (SIFs), the trajectory of crack growth, and the fatigue life by an incremental crack propagation analysis were recorded. The findings of this analysis are confirmed in published works in terms of crack propagation trajectories under mixed-mode loading conditions.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199497
Author(s):  
Guanghui Xu ◽  
Shengkai Su ◽  
Anbin Wang ◽  
Ruolin Hu

The increase of axle load and train speed would cause intense wheelrail interactions, and lead to potential vibration related problems in train operation. For the low-frequency vibration reduction of a track system, a multi-layer track structure was proposed and analyzed theoretically and experimentally. Firstly, the analytical solution was derived theoretically, and followed by a parametric analysis to verify the vibration reduction performance. Then, a finite element simulation is carried out to highlight the influence of the tuned slab damper. Finally, the vibration and noise tests are performed to verify the results of the analytical solution and finite element simulation. As the finite element simulation indicates, after installation of the tuned slab damper, the peak reaction force of the foundation can be reduced by 60%, and the peak value of the vertical vibration acceleration would decrease by 50%. The vibration test results show that the insertion losses for the total vibration levels are 13.3 dB in the vertical direction and 21.7 dB in the transverse direction. The noise test results show that the data of each measurement point is smoother and smaller, and the noise in the generating position and propagation path can be reduced by 1.9 dB–5.5 dB.


2005 ◽  
Vol 297-300 ◽  
pp. 1019-1024
Author(s):  
Mitsugu Todo ◽  
Yoshihiro Fukuya ◽  
Seiya Hagihara ◽  
Kazuo Arakawa

Microscopic studies on the toughening mechanism of rubber-toughened PMMA (RTPMMA) were carried out using a polarizing optical microscope (POM) and a transmission electron microscope (TEM). POM result showed that in a typical RT-PMMA, a damage zone was developed in the vicinity of crack-tip, and therefore, it was considered that energy dissipation due to the damage zone development was the primary toughening mechanism. TEM result exhibited that the damage zone was a crowd of micro-crazes generated around rubber particles in the vicinity of notch-tip. Finite element analysis was then performed to simulate such damage formations in crack-tip region. Macro-scale and micro-scale models were developed to simulate damage zone formation and micro-crazing, respectively, with use of a damage model. It was shown that the damage model introduced was successfully applied to predict such kind of macro-damage and micro-craze formations.


Author(s):  
Ming Zhang ◽  
Yanyao Jiang ◽  
Chu-Hwa Lee

A three-dimensional finite element (FE) model with the consideration of the helix angle of the threads was developed to simulate the second stage self-loosening of a bolted joint. The second stage self-loosening refers to the graduate reduction in clamping force due to the back-off of the nut. The simulations were conducted for two plates jointed by a bolt and a nut and the joint was subjected to transverse or shear loading. An M12×1.75 bolt was used. The application of the preload was simulated by using an orthogonal temperature expansion method. FE simulations were conducted for several loading conditions with different preloads and relative displacements between the two clamped plates. It was found that due to the application of the cyclic transverse load, micro-slip occurred between the contacting surfaces of the engaged threads of the bolt and the nut. In addition, a cyclic bending moment was introduced on the bolted joint. The cyclic bending moment resulted in an oscillation of the contact pressure on the contacting surfaces of the engaged threads. The micro-slip between the engaged threads and the variation of the contact pressure were identified to be the major mechanisms responsible for the self-loosening of a bolted joint. Simplified finite element models were developed that confirmed the mechanisms discovered. The major self-loosening behavior of a bolted joint can be properly reproduced with the FE model developed. The results obtained agree quantitatively with the experimental observations.


Bauingenieur ◽  
2015 ◽  
Vol 90 (06) ◽  
pp. 252-264 ◽  
Author(s):  
Dominik Kueres ◽  
Alexander Stark ◽  
Martin Herbrand ◽  
Martin Classen

Die numerische Simulation des Tragverhaltens von Beton- und Stahlbetonkonstruktionen mit nicht-linearen Finite-Elemente-Modellen gewinnt in der konstruktiven Ingenieurpraxis zunehmend an Bedeutung. In kommerziellen Finite-Elemente-Programmen stehen dem Anwender unterschiedliche Möglichkeiten zur Abbildung des Betonverhaltens in Form von plastischen Materialmodellen zur Verfügung. Zur Anwendung dieser Materialmodelle ist dabei in der Regel die Kenntnis des Betontragverhaltens unter einaxialer Druck- und Zugbeanspruchung erforderlich. Im vorliegenden Beitrag werden verschiedene Ansätze zur mathematischen Beschreibung dieser konstitutiven Beziehungen für Normalbeton und ultrahochfesten Beton (UHPC) vorgestellt und im Hinblick auf ihre Anwendbarkeit in plastischen Materialmodellen untersucht. Darauf aufbauend werden numerische Simulationen mit einem plastischen Schädigungsmodell unter Verwendung eines einheitlichen Parametersatzes durchgeführt und mit den Ergebnissen experimenteller Untersuchungen verglichen. Die Untersuchungen umfassen hierbei Materialprüfungen an Normalbeton und UHPC unter verschiedenen ein- und mehraxialen Spannungszuständen. Durch die Wahl geeigneter konstitutiver Beziehungen kann für die untersuchten Spannungszustände eine gute Übereinstimmung zwischen simuliertem und experimentell ermitteltem Betontragverhalten erreicht werden.


2021 ◽  
Vol 8 ◽  
Author(s):  
Teng Tong ◽  
Changqing Du ◽  
Xiaofan Liu ◽  
Siqi Yuan ◽  
Zhao Liu

Time-dependent responses of cracked concrete structures are complex, due to the intertwined effects between creep, shrinkage, and cracking. There still lacks an effective numerical model to accurately predict their nonlinear long-term deflections. To this end, a computational framework is constructed, of which the aforementioned intertwined effects are properly treated. The model inherits merits of gradient-enhanced damage (GED) model and microprestress-solidification (MPS) theory. By incorporating higher order deformation gradient, the proposed GED-MPS model circumvents damage localization and mesh-sensitive problems encountered in classical continuum damage theory. Moreover, the model reflects creep and shrinkage of concrete with respect to underlying moisture transport and heat transfer. Residing on the Kelvin chain model, rate-type creep formulation works fully compatible with the gradient nonlocal damage model. 1-D illustration of the model reveals that the model could regularize mesh-sensitivity of nonlinear concrete creep affected by cracking. Furthermore, the model depicts long-term deflections and cracking evolutions of simply-supported reinforced concrete beams in an agreed manner. It is noteworthy that the gradient nonlocal enhanced microprestress-solidification theory is implemented in the general finite element software Abaqus/Standard with the implicit solver, which renders the model suitable for large-scale creep-sensitive structures.


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