Study on a Six-Axis Sensor for Measuring the Loading Force of Large-Scale Equipment in Fatigue Test

Author(s):  
Yun Lu ◽  
Weijia Li ◽  
Kai Zhou ◽  
Xiao Wang ◽  
Yaozhong Wu

Aiming at solving the problem of measuring six-axis heavy load and improving measuring accuracy in fatigue test of large structure, this study presents a new type of six-axis force sensor based on the heavy load division principle. The sensor is made with piezoelectric quartz which is used as force sensitive element. This study proposes a type of four point support structure and the spatial mechanical model is deducted for the sensor. Finally, the static calibration experiment is carried out in this study. Experimental results show that the six-axis force of heavy load equipment can be measured with this type of sensor. The basic performance of the sensor shows that it can meet the engineering requirements well.

2014 ◽  
Vol 543-547 ◽  
pp. 1115-1118 ◽  
Author(s):  
Yun Lu ◽  
Wei Jia Li ◽  
Wen Zhuo Tian ◽  
Kai Zhou

According to the requirements of fatigue test of aircraft cabin, large engine and mining machinery for heavy-duty six dimensional generalized force sensors, a new method of using piezoelectric quartz as force-sensitive element on the basis of the theory of heavy force division and equivalent capacity compression is proposed in this study. Furthermore, in order to minimize the force-coupling for the six-dimension force sensor, the optimization objective function is devised and the calculation method for decoupling is also proposed, on the basis of which, the generalized force sensor with high sensitivity, high stiffness, high linearity but light in its weight is designed. At last, the static calibration experiment is carried out the result shows that the sensor has a good ability of heavy force division and capacity for equivalent compression it can be well used in large tonnage six component force loading device and fatigue test system.


2007 ◽  
Vol 10-12 ◽  
pp. 267-270
Author(s):  
Peng Jia ◽  
Qing Xin Meng ◽  
Hua Wang ◽  
Hai Bo Wang

The fingertip force sensor is the key for the complex task of the dexterous underwater hand, in order to safely grasp an unknown object using the dexterous underwater hand and accurately perceive its position in the fingers, a sensor should be developed, which can detect the force and position simultaneously. Furthermore, this sensor should be used underwater. It is difficult to employ the accustomed calibration method for the characteristic of the fingertip force sensor, and the accustomed method is not able to assure the precision. A calibration method based on RBF (Radial-Basis Function) neural network is introduced. Furthermore, the calibration system and program are also designed. The calibration experiment of the sensor is carried out. The results show the nonlinear calibration method based on RBF neural network assure the precision of the sensor, which meets the demand of research on the underwater dexterous hand.


2021 ◽  
Author(s):  
Weixin Zhang ◽  
Lin Wu ◽  
Dujin Qiao ◽  
Jie Tian ◽  
Yan Li ◽  
...  

Safety issues limit the large-scale application of lithium-ion batteries. In this work, a new type of N-H-microcapsule fire extinguishing agent is prepared by using melamine-urea-formaldehyde resin as shell material, perfluoro(2-methyl-3-pentanone)...


2011 ◽  
Vol 383-390 ◽  
pp. 1470-1476
Author(s):  
Hao Wang ◽  
Ding Guo Shao ◽  
Lu Xu

Lithium battery has been employed widely in many industrial applications. Parameter mismatches between lithium batteries along a series string is the critical limits of the large-scale applications in high power situation. Maintaining equalization between batteries is the key technique in lithium batteries application. This paper summarizes normal equalization techniques and proposed a new type of lithium Battery Equalization and Management System (BEMS) employing the isolated DC-DC converter structure. The system is integrated both equalization functions and management functions by using distributed 3-level controlled structure and digital control technique. With this control method the flexibility of the balance control strategy and the compatibility for different battery strings are both improved dramatically. The experimental results show optimizing equalization, efficiency and the battery string life span has been extended.


2014 ◽  
Vol 904 ◽  
pp. 121-125 ◽  
Author(s):  
Ji Lan Fu ◽  
Ya Ling Li ◽  
Li Xin Mo ◽  
Yu Wang ◽  
Jun Ran ◽  
...  

The recent dramatic progress in the printed electronics and flexible electronics, due to the universality of the substrates including the foldable and stretchable substrates, has opened a new prospect in the field of future electronics. In this paper, silver nanospheres in large-scale are synthesized, the nanosilver ink with 63.88% silver content are prepared and a new type of highly conductive and far identify distance RFID tags are manufactured. Especially there are no resin and other additives containing in our conductive ink which satisfy the rheological characteristics and process of screen printing. The tags exhibit the best radiation performance own to there is no high temperature sintering in need. The surface resistance of the tags could be 80 mΩ/, and the identify distance reach to 6.0m. Keywords:silver nanoparticles, conductive ink, RFID tags


Author(s):  
Shou-Mo Zhang ◽  
Cuong-C. Vu ◽  
Qun-Yang Li ◽  
Norio Tagawa ◽  
Quan-Shui Zheng

Reduction of head-media spacing (HMS) keeps crucial during the increase of areal density of hard disk drives (HDD). The design of hard disk drive with a superlubric interface is reported with two schemes for HDI design to realize superlubricity. For the first scheme, the DLC layer is kept on the disk while removing the lubricant layer. The DLC layer on the transducer is replaced by graphene-like layer. The direct contact between head and disk could reduce the HMS to about 2.3 nm. For the second scheme, the DLC layer on disk is further replaced by graphene and the HMS could be reduced to below 1 nm. For the first scheme, the basic proof of concept experiments are conducted using micro-scale graphite island samples. Ultralow COF, with the average of 0.0344 on the interface of single crystalline graphite surface and DLC substrate is demonstrated by AFM. What’s more, the temperature dependence of friction between single crystalline graphite and DLC is measured by micro-force sensor mounted on micro-manipulator. The results show that heating helps to significantly decrease the friction. Desorption of contaminants along the interface is speculated to be the key mechanism for temperature dependence of friction. This work provides the concept of large-scale superlubricity relevant in HDD applications, which could be a promising technology to ultimately reduce HMS for future HDI development.


2010 ◽  
Vol 97-101 ◽  
pp. 64-68
Author(s):  
Jian Chen ◽  
Jin Wang ◽  
Guo Dong Lu ◽  
Zheng Qi Ling

High- precision and large scale are the developing trend for injection molding machine clamping system .This paper compared the characteristics of three-platen toggle and dual-platen hydraulic clamping system. The key impact factors that effecting plastic parts` precision from clamping system were discussed systematically first time. Based on these analyses, a new clamping system has been proposed and manufactured to improve the plastics parts` precision, including three new technologies: new type dual-platen structure, parallelism adaptive correction technology and numerical controlled hydraulic servo system technology. It has been applied in practical machine successfully, and experiment result proves that it is effective enough to satisfying the high-precision molding of large plastics parts.


Author(s):  
Torbjo̸rn Lindemark ◽  
Inge Lotsberg ◽  
Joong-Kyoo Kang ◽  
Kwang-Seok Kim ◽  
Narve Oma

Daewoo Shipbuilding & Marine Engineering Co., Ltd. (DSME), StatoilHydro and DNV established a common project to investigate the reason for the difference between calculated fatigue lives and the in-service experience and to assess the fatigue capacity of stiffener web connections subjected mainly to web frame shear stresses. The main objective of the work was to establish fatigue test data and perform numerical analysis of collar plate connections in order to provide improved confidence in analysis methodology for fatigue life assessment. Large scale fatigue tests of different types of connections were carried out to obtain fatigue test data of collar plate connections. Finite element analyses were carried out for comparison with fatigue test data and with measured stresses on the test model. Based on this work recommendations on fatigue design analysis of connections between stiffeners and web frames have been derived. The background for this is presented in this paper.


2018 ◽  
Vol 41 (4) ◽  
pp. 1149-1159
Author(s):  
Yonghua Lu ◽  
Jing Li ◽  
Xiang Zhang ◽  
Yang Li

For measuring the thrust of combined nozzles in satellite thruster with a small space, the test method that the nozzle directly sprays on the load baffle is employed in this paper. The key problem is how to design the positions of 10 load baffles and how to construct the measurement system. A set of complete and automatic nozzle thrust measurement system is designed and built, and the influence of the load baffle applied on the flow field of nozzles is analyzed using the software FLUENT. Furthermore, the load surface locations of the sensors for the different types of nozzles are analyzed. We draw the conclusion that the load baffle position should range from 4–8 mm for the I-type nozzle and range in 6–12 mm for II-type and III-type nozzle. The correction coefficients of the thrust forces for all channels of the measurement system are determined in the calibration experiment. The uncertainty of measurement system is estimated and the error source of the measurement system is traced. We found that the systematic uncertainty is mainly contributed by the A-type uncertainty which is related with the nozzle dimension and its inner structure. The B-type uncertainty of system is contributed by the force sensor.


2019 ◽  
Vol 875 ◽  
pp. 1145-1174 ◽  
Author(s):  
T. Congy ◽  
G. A. El ◽  
M. A. Hoefer

A new type of wave–mean flow interaction is identified and studied in which a small-amplitude, linear, dispersive modulated wave propagates through an evolving, nonlinear, large-scale fluid state such as an expansion (rarefaction) wave or a dispersive shock wave (undular bore). The Korteweg–de Vries (KdV) equation is considered as a prototypical example of dynamic wavepacket–mean flow interaction. Modulation equations are derived for the coupling between linear wave modulations and a nonlinear mean flow. These equations admit a particular class of solutions that describe the transmission or trapping of a linear wavepacket by an unsteady hydrodynamic state. Two adiabatic invariants of motion are identified that determine the transmission, trapping conditions and show that wavepackets incident upon smooth expansion waves or compressive, rapidly oscillating dispersive shock waves exhibit so-called hydrodynamic reciprocity recently described in Maiden et al. (Phys. Rev. Lett., vol. 120, 2018, 144101) in the context of hydrodynamic soliton tunnelling. The modulation theory results are in excellent agreement with direct numerical simulations of full KdV dynamics. The integrability of the KdV equation is not invoked so these results can be extended to other nonlinear dispersive fluid mechanic models.


Sign in / Sign up

Export Citation Format

Share Document