Integrity Assessment of Subsea Pipeline Dent / Buckle Using ILI Data

2019 ◽  
Author(s):  
Gurumurthy Kagita ◽  
Gudimella G. S. Achary ◽  
Mahesh B. Addala ◽  
Balaji Srinivasan ◽  
Penchala S. K. Pottem ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Failure Modes ◽  
Structural Integrity ◽  
Mechanical Damage ◽  
Metal Loss ◽  
Stress Concentrations ◽  
Subsea Pipeline ◽  
Integrity Assessment ◽  
Finite Element Software

Abstract Mechanical damage in subsea pipelines in the form of local dents / buckles due to excessive bending deformation may severely threaten their structural integrity. A dent / buckle has two significant effects on the pipeline integrity. Notably, residual stresses are set up as result of the plastic deformation and stress concentrations are created due to change in pipe geometry caused by the denting / buckling process. To assess the criticality of a dent / buckle, which often can be associated with strain induced flaws in the highly deformed metal, integrity assessment is required. The objective of this paper is to evaluate the severity of dent / buckle in a 48” subsea pipeline and to make the rerate, repair or replacement decision. This paper presents a Level 3 integrity assessment of a subsea pipeline dent / buckle with metal loss, reported in in-line inspection (ILI), in accordance with Fitness-For-Service Standard API 579-1/ASME FFS-1. In this paper, the deformation process that caused the damage (i.e. dent / buckle) with metal loss is numerically simulated using ILI data in order to determine the magnitude of permanent plastic strain developed and to evaluate the protection against potential failure modes. For numerical simulation, elastic-plastic finite element analyses (FEA) are performed considering the material as well as geometric non-linearity using general purpose finite element software ABAQUS/CAE 2017. Based on the numerical simulation results, the integrity assessment of dented / buckled subsea pipeline segment with metal loss has been performed to assess the fitness-for-service at the operating loads.

Typical Brackets Dimensional Numerical Simulation of the Wooden Structure

2014 ◽  
Vol 1008-1009 ◽  
pp. 1250-1253
Author(s):  
Wei Chao Ao ◽  
Qing Fang Niu ◽  
Guan Feng Qiao ◽  
Tie Ying Li
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Dynamic Response ◽  
Failure Modes ◽  
Simulation Analysis ◽  
Dual Function ◽  
Finite Element Software ◽  
The Ancient Chinese ◽  
Mechanism Of Failure ◽  
Architectural Ornament

Brackets is the ancient Chinese wooden building unique ways and one of the main features of the structure. Its dual function of both structural and architectural: An important component of both the structure itself, because of its flexible features tenon, the dynamic response of the structure can absorb greater energy, play a good role in the earthquake; But it is also a special architectural ornament, can play the effect of beautifying buildings. Therefore, this paper based on the finite element software ABAQUS brackets by the force of the mechanism of failure modes and numerical simulation analysis for the brackets and the whole structure of the wood to provide a scientific assessment and reinforcement.

Structural Integrity Assessment of Steam Generator Tube by the Use of Heterogeneous Finite Element Method

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Xinjian Duan ◽  
Michael J. Kozluk ◽  
Sandra Pagan ◽  
Brian Mills
Keyword(s):  
Finite Element ◽  
Steam Generator ◽  
Failure Modes ◽  
Structural Integrity ◽  
Fretting Wear ◽  
Defect Depth ◽  
Steam Generator Tube ◽  
Integrity Assessment ◽  
Failure Pressure ◽  
Steam Generator Tubes

Aging steam generator tubes have been experiencing a variety of degradations such as pitting, fretting wear, erosion-corrosion, thinning, cracking, and denting. To assist with steam generator life cycle management, some defect-specific flaw models have been developed from burst pressure testing results. In this work, an alternative approach; heterogeneous finite element model (HFEM), is explored. The HFEM is first validated by comparing the predicted failure modes and failure pressure with experimental measurements of several tubes. Several issues related to the finite element analyses such as temporal convergence, mesh size effect, and the determination of critical failure parameters are detailed. The HFEM is then applied to predict the failure pressure for use in a fitness-for-service condition monitoring assessment of one removed steam generator tube. HFEM not only calculates the correct failure pressure for a variety of defects, but also predicts the correct change of failure mode. The Taguchi experimental design method is also applied to prioritize the flaw dimensions that affect the integrity of degraded steam generator tubes such as the defect length, depth, and width. It has been shown that the defect depth is the dominant parameter controlling the failure pressure. The failure pressure varies almost linearly with defect depth when the defect length is greater than two times the tube diameter. An axial slot specific flaw model is finally developed.

Integrity Assessment of API 5L X65 and X70 Pipelines With Mechanical Damages

2012 ◽  
Author(s):  
Kyu Jung Yeom ◽  
Yong Kwang Lee ◽  
Kyu Hwan Oh ◽  
Cheol Man Kim ◽  
Woo Sik Kim
Keyword(s):  
Finite Element ◽  
Structural Integrity ◽  
Mechanical Damage ◽  
Local Stress ◽  
Assessment Method ◽  
Full Scale ◽  
Burst Pressure ◽  
Element Analysis ◽  
Integrity Assessment ◽  
Failure Pressure

Gas pipelines with mechanical damages could affect the structural integrity and causes local stress and strain concentration. Failures in gas pipeline as leakages that could affect the supply of gas, loss of production, and environmental pollution. It is important to determine if pipelines are fitness-for-service. ASME B31G code is still widely used criterion although the assessment method is the conservative method. Further examinations are needed on the effects of material grade and pipeline shape on the burst pressure of damaged pipelines. The goal of this paper is to predict the failure pressure of mechanical damaged made of API X65 and X70 pipelines, by conducting full scale burst tests and finite element analysis (FEA). Different pipeline grades, effects of gouges, and dent depths were considered for an integrity assessment. The full scale burst tests were performed for pipelines with artificial mechanical damage. The gouge defect was made in a V-notch shape and the dented pipeline was generated using a ball shaped indenter that was pressed into the pipe. A three dimensional FEA was performed to obtain the burst pressure of a pipe with gouge and dent defects as a function of defect depth and length. A FEA was used to simulate the and externally damaged pipes under internal pressure. Failure pressure was predicted with stress based and strain based assessments by the finite element method (FEM).

scholarly journals Characterization of Mechanical Heterogeneity in Dissimilar Metal Welded Joints

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4145
Author(s):  
He Xue ◽  
Zheng Wang ◽  
Shuai Wang ◽  
Jinxuan He ◽  
Hongliang Yang
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Welded Joints ◽  
Structural Integrity ◽  
Material Interfaces ◽  
Mechanical Heterogeneity ◽  
Finite Element Software ◽  
Dissimilar Metal ◽  
Stress Changes

Dissimilar metal welded joints (DMWJs) possess significant localized mechanical heterogeneity. Using finite element software ABAQUS with the User-defined Material (UMAT) subroutine, this study proposed a constitutive equation that may be used to express the heterogeneous mechanical properties of the heat-affected and fusion zones at the interfaces in DMWJs. By eliminating sudden stress changes at the material interfaces, the proposed approach provides a more realistic and accurate characterization of the mechanical heterogeneity in the local regions of DMWJs than existing methods. As such, the proposed approach enables the structural integrity of DMWJs to be analyzed in greater detail.

Integrity Assessment of a Free-Fall Lifeboat Launched From a FPSO

2015 ◽  
Author(s):  
Guomin Ji ◽  
Nabila Berchiche ◽  
Sébastien Fouques ◽  
Thomas Sauder ◽  
Svein-Arne Reinholdtsen
Keyword(s):  
Finite Element ◽  
Pressure Distribution ◽  
Structural Integrity ◽  
Dynamic Effect ◽  
Sensitivity Study ◽  
Computational Time ◽  
Load Factor ◽  
Time Varying ◽  
Integrity Assessment

The paper addresses the structural integrity assessment of lifeboat launched from floating production, storage and offloading (FPSO) vessels. The study is based on long-term drop lifeboat simulations accounting for more than 50 years of hindcast data of metocean conditions and corresponding FPSO motions. Selection of the load cases and strength analyses with high computational time is a challenge. The load cases analyzed are those corresponding to the 99th percentile of long term distribution of indicators for large slamming loads (CARXZ) or large submergence (Imaxsub). For six selected cases, the time-varying pressure distribution on the lifeboat hull during and after water impact is calculated by CFD simulations using StarCCM+. The finite element model (FEM) of the composite structure of the lifeboat is modelled by ABAQUS. Quasi-static finite element (FE) analyses are performed for the selected load cases. The structural integrity is assessed by the maximum stress and Tsai-Wu failure measure. In the present study, the load and resistance factors are combined and applied to the response. A sensitivity study is performed to investigate the non-linear load/response effects when the load factor is applied to the load. In addition, dynamic analysis is performed with the time-varying pressure distribution for selected case and the dynamic effect is investigated.

scholarly journals Numerical simulation of blanking process

2018 ◽  
Vol 157 ◽  
pp. 02038
Author(s):  
Peter Pecháč ◽  
Milan Sága
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Steel Sheet ◽  
Plastic Material ◽  
Material Model ◽  
Rolled Steel ◽  
Finite Element Software ◽  
History Of ◽  
Cold Rolled ◽  
Blanking Process

This paper presents numerical simulation of blanking process for cold-rolled steel sheet metal. The problem was modeled using axial symmetry in commercial finite element software ADINA. Data obtained by experimental measurement were used to create multi-linear plastic material model for simulation. History of blanking force vs. tool displacement was obtained.

scholarly journals Development Trend and Stability Analysis of Creep Landslide With Obvious Slip Zone Under Rainfall-Taking Xinchang Xiashan Basalt Slope as an Example

2022 ◽  
Vol 9 ◽  
Author(s):  
Chunyan Bao ◽  
Lingtao Zhan ◽  
Yingjie Xia ◽  
Yongliang Huang ◽  
Zhenxing Zhao
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Stability Analysis ◽  
Soil Layer ◽  
Heavy Rain ◽  
Development Trend ◽  
Sliding Surface ◽  
Landslide Area ◽  
Finite Element Software ◽  
Sliding Zone

The creep slope is a dynamic development process, from stable deformation to instability failure. For the slope with sliding zone, it generally creeps along the sliding zone. If the sliding zone controlling the slope sliding does not have obvious displacement, and the slope has unexpected instability without warning, the harm and potential safety hazard are often much greater than the visible creep. Studying the development trend of this kind of landslide is of great significance to slope treatment and landslide early warning. Taking Xiashan village landslide in Huishan Town, Xinchang County, Zhejiang Province as an example, the landslide point was determined by numerical simulation in 2006. Generally, the landslide is a typical long-term slow deformation towards the free direction. Based on a new round of investigation and monitoring, this paper shows that there are signs of creeping on the surface of the landslide since 2003, and there is no creep on the deep sliding surface. The joint fissures in the landslide area are relatively developed, and rainfall infiltration will soften the soft rock and soil layer and greatly reduce its stability. This paper collects and arranges the rainfall data of the landslide area in recent 30 years, constructs the slope finite element model considering rainfall conditions through ANSYS finite element software, and carries out numerical simulation stability analysis. The results show that if cracks appear below or above the slope’s sliding surface, or are artificially damaged, the sliding surface may develop into weak cracks. Then, the plastic zone of penetration is offset; In the case of heavy rain, the slope can unload itself under the action of rainfall. At this time, the slope was unstable and the landslide happened suddenly.

Numerical Simulation of Inner Support for Excavation Based on FEM Software ABAQUS

2012 ◽  
Vol 236-237 ◽  
pp. 632-635
Author(s):  
Yue Sun ◽  
Yue Nan Chen ◽  
Zhi Yun Wang
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Computational Model ◽  
Dimensional Space ◽  
General Purpose ◽  
Two Dimensional ◽  
Clay Layer ◽  
Finite Element Software ◽  
Spring Element

In two-dimensional space, an elasto-plastic finite element computational model was established to simulate inner support for excavation on the basis of the general-purpose finite element software ABAQUS. The soil was assumed to be a uniform and normally consolidated clay layer and strut was discreted by spring element. Compared with published case study, it can be concluded that FEM software AQAQUS can present one reliable simulation progress of inner support for excavation.

Evaluation of Residual Stresses in Butt Welded Joint of Dissimilar Material by FEM

2017 ◽  
Vol 754 ◽  
pp. 268-271 ◽  
Author(s):  
Raffaele Sepe ◽  
M. Laiso ◽  
A. de Luca ◽  
Francesco Caputo
Keyword(s):  
Finite Element ◽  
Residual Stresses ◽  
Arc Welding ◽  
Structural Integrity ◽  
Welded Joint ◽  
Dissimilar Material ◽  
Fe Model ◽  
Butt Joints ◽  
Integrity Assessment ◽  
Steel Joints

The study proposed within this paper deals with an application of finite element techniques to the thermo-structural analysis of a dissimilar butt-welded joint. Residual stresses induced by the fusion arc-welding of steel joints in power generation plants are a concern to the industry. Nowadays, the application of finite element method appears to be a very efficient method for the prediction and the investigation of the weld-induced residual stresses, nevertheless the detailed modelling of all phenomena involved in such process is still challenging. The structural integrity assessment of welded structures strongly requires a deep investigation of weld-induced residual stresses in order to be compliant with safety requirement of power plant. The longitudinal and transversal residual stresses in dissimilar material butt joints of 8 mm thick for V-groove shape were studied. The developed thermo-mechanical FE model as well as the simulation procedures are detailed and results are discussed. As a result of such work, it has been found out that residual stresses in the two dissimilar plates are characterized by very different magnitudes and distribution.

Numerical Simulation of the Kinetic Energy Projectile Oblique Penetration into the Concrete

2014 ◽  
Vol 989-994 ◽  
pp. 982-985
Author(s):  
Jun Chen ◽  
Xiao Jun Ye
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Kinetic Energy ◽  
Three Dimensional ◽  
Test Results ◽  
Destruction Process ◽  
3D Finite Element ◽  
Finite Element Software ◽  
Simulation Results ◽  
Target Characteristics

ANSYS-LS/DYNA 3D finite element software projectile penetrating concrete target three-dimensional numerical simulation , has been the target characteristics and destroy ballistic missile trajectory , velocity and acceleration and analyze penetration and the time between relationship , compared with the test results , the phenomenon is consistent with the simulation results. The results show that : the destruction process finite element software can better demonstrate concrete tests revealed the phenomenon can not be observed , estimated penetration depth and direction of the oblique penetration missile deflection .

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