Flexible and Highly Sensitive Piezoresistive Pressure Sensor with Sandpaper as a Mold

NANO ◽  
2019 ◽  
Vol 14 (07) ◽  
pp. 1950081 ◽  
Author(s):  
Wendan Jia ◽  
Qiang Zhang ◽  
Yongqiang Cheng ◽  
Dong Zhao ◽  
Yan Liu ◽  
...  
Keyword(s):  
Pressure Sensor ◽  
Mass Production ◽  
Silver Nanowires ◽  
Low Cost ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Device Structure ◽  
Simple Method ◽  
Piezoresistive Pressure Sensor ◽  
Flexible Pressure Sensors

Flexible pressure sensors based on piezoresistive induction have recently become a research hotspot due to the simple device structure, low energy consumption, easy readout mechanism and excellent performance. For practical applications, flexible pressure sensors with both high sensitivity and low-cost mass production are highly desirable. Herein, this paper presents a high-sensitivity piezoresistive pressure sensor based on a micro-structured elastic electrode, which is low cost and can be mass-produced by a simple method of sandpaper molding. The micro-structure of the electrode surface under external pressure causes a change in the effective contact area and the distance between the electrodes, which exhibits great pressure sensitivity. The test results show that the surface structure is twice as sensitive as the planar structure under low pressure conditions. This is because of the special morphology of silver nanowires (AgNWs), which exhibits the tip of nanostructures on the surface and realizes the quantum tunneling mechanism. The sensor has high sensitivity for transmitting signals in real time and it can also be used to detect various contact actions. The low cost mass production and high sensitivity of flexible pressure sensors pave the way for electronic skin, wearable healthcare monitors and contact inspection applications.

scholarly journals High-Sensitivity Flexible Pressure Sensor-Based 3D CNTs Sponge for Human–Computer Interaction

Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3465
Author(s):  
Jianli Cui ◽  
Xueli Nan ◽  
Guirong Shao ◽  
Huixia Sun
Keyword(s):  
Pressure Sensor ◽  
High Performance ◽  
Large Scale ◽  
Low Cost ◽  
Pressure Sensors ◽  
Chemical Vapor ◽  
High Sensitivity ◽  
Wearable Electronics ◽  
Wide Range ◽  
Flexible Pressure Sensors

Researchers are showing an increasing interest in high-performance flexible pressure sensors owing to their potential uses in wearable electronics, bionic skin, and human–machine interactions, etc. However, the vast majority of these flexible pressure sensors require extensive nano-architectural design, which both complicates their manufacturing and is time-consuming. Thus, a low-cost technology which can be applied on a large scale is highly desirable for the manufacture of flexible pressure-sensitive materials that have a high sensitivity over a wide range of pressures. This work is based on the use of a three-dimensional elastic porous carbon nanotubes (CNTs) sponge as the conductive layer to fabricate a novel flexible piezoresistive sensor. The synthesis of a CNTs sponge was achieved by chemical vapor deposition, the basic underlying principle governing the sensing behavior of the CNTs sponge-based pressure sensor and was illustrated by employing in situ scanning electron microscopy. The CNTs sponge-based sensor has a quick response time of ~105 ms, a high sensitivity extending across a broad pressure range (less than 10 kPa for 809 kPa−1) and possesses an outstanding permanence over 4,000 cycles. Furthermore, a 16-pixel wireless sensor system was designed and a series of applications have been demonstrated. Its potential applications in the visualizing pressure distribution and an example of human–machine communication were also demonstrated.

scholarly journals Low-Cost and Highly Sensitive Pressure Sensor with Mold-Printed Multi-Walled Carbon Nanotubes Dispersed in Polydimethylsiloxane

Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5069
Author(s):  
Tim Mike de Rijk ◽  
Walter Lang
Keyword(s):  
Carbon Nanotubes ◽  
Pressure Sensor ◽  
Low Cost ◽  
Conductive Polymer ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Multi Walled Carbon Nanotubes ◽  
Pressure Changes ◽  
Flexible Pressure Sensors ◽  
Walled Carbon Nanotubes

Flexible pressure sensors with piezoresistive polymer composites can be integrated into elastomers to measure pressure changes in sealings, preemptively indicating a replacement is needed before any damage or leakage occurs. Integrating small percentages of high aspect ratio multi-walled carbon nanotubes (MWCNTs) into polymers does not significantly change its mechanical properties but highly affects its electrical properties. This research shows a pressure sensor based on homogeneous dispersed MWCNTs in polydimethylsiloxane with a high sensitivity region (0.13% kPa−1, 0–200 kPa) and sensitive up to 500 kPa. A new 3D-printed mold is developed to directly deposit the conductive polymer on the electrode structures, enabling sensor thicknesses as small as 100 μm.

Highly responsive screen-printed asymmetric pressure sensor based on laser-induced graphene

2021 ◽  
Author(s):  
Jiang Zhao ◽  
Jiahao Gui ◽  
Jinsong Luo ◽  
Jing Gao ◽  
Caidong Zheng ◽  
...  
Keyword(s):  
Pressure Sensor ◽  
Screen Printing ◽  
Large Scale ◽  
Low Cost ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Wearable Electronics ◽  
Integrated Sensor ◽  
Patterned Electrodes ◽  
Screen Printed

Abstract Graphene-based pressure sensors have received extensive attention in wearable devices. However, reliable, low-cost, and large-scale preparation of structurally stable graphene electrodes for flexible pressure sensors is still a challenge. Herein, for the first time, laser-induced graphene (LIG) powder are prepared into screen printing ink, and shape-controllable LIG patterned electrodes can be obtained on various substrates using a facile screen printing process, and a novel asymmetric pressure sensor composed of the resulting screen-printed LIG electrodes has been developed. Benefit from the 3D porous structure of LIG, the as-prepared flexible LIG screen-printed asymmetric pressure sensor has super sensing properties with a high sensitivity of 1.86 kPa−1, low detection limit of about 3.4 Pa, short response time, and long cycle durability. Such excellent sensing performances give our flexible asymmetric LIG screen-printed pressure sensor the ability to realize real-time detection of tiny body physiological movements (such as wrist pulse and pronunciation action). Besides, the integrated sensor array has a multi-touch function. This work could stimulate an appropriate approach to designing shape-controllable LIG screen-printed patterned electrodes on various flexible substrates to adapt the specific needs of fulfilling compatibility and modular integration for potential application prospects in wearable electronics.

Modeling and Simulation of the Thermal Drift Characteristics of the Piezoresistive Pressure Sensor

2010 ◽  
Vol 2010 (HITEC) ◽  
pp. 000373-000378
Author(s):  
R. Otmani ◽  
N. Benmoussa ◽  
K. Ghaffour
Keyword(s):  
Thermal Behavior ◽  
Modeling And Simulation ◽  
Pressure Sensor ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Thermal Drift ◽  
Piezoresistive Pressure Sensor ◽  
Output Characteristics ◽  
Piezoresistive Pressure Sensors

Piezoresistive pressure sensors based on Silicon have a large thermal drift because of their high sensitivity to temperature (ten times more sensitive to temperature than metals). So the study of the thermal behavior of these sensors is essential to define the parameters that cause the drift of the output characteristics. In this study, we adopted the behavior of 2nd degree gauges depending on the temperature. Then we model the thermal behavior of the sensor and its characteristics.

scholarly journals Nano Carbon Black-Based High Performance Wearable Pressure Sensors

Nanomaterials ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 664 ◽  
Author(s):  
Junsong Hu ◽  
Junsheng Yu ◽  
Ying Li ◽  
Xiaoqing Liao ◽  
Xingwu Yan ◽  
...  
Keyword(s):  
Carbon Black ◽  
Pressure Sensor ◽  
High Performance ◽  
Large Scale ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Wearable Electronics ◽  
Atmospheric Pollutant ◽  
Piezoresistive Pressure Sensor ◽  
Nano Carbon

The reasonable design pattern of flexible pressure sensors with excellent performance and prominent features including high sensitivity and a relatively wide workable linear range has attracted significant attention owing to their potential application in the advanced wearable electronics and artificial intelligence fields. Herein, nano carbon black from kerosene soot, an atmospheric pollutant generated during the insufficient burning of hydrocarbon fuels, was utilized as the conductive material with a bottom interdigitated textile electrode screen printed using silver paste to construct a piezoresistive pressure sensor with prominent performance. Owing to the distinct loose porous structure, the lumpy surface roughness of the fabric electrodes, and the softness of polydimethylsiloxane, the piezoresistive pressure sensor exhibited superior detection performance, including high sensitivity (31.63 kPa−1 within the range of 0–2 kPa), a relatively large feasible range (0–15 kPa), a low detection limit (2.26 pa), and a rapid response time (15 ms). Thus, these sensors act as outstanding candidates for detecting the human physiological signal and large-scale limb movement, showing their broad range of application prospects in the advanced wearable electronics field.

Design and Optimization of a Highly Sensitive and Linearity Piezoresistive Pressure Sensor Based on a Combination of Cross Beam-Peninsula-Membrane Structure

2017 ◽  
Author(s):  
Tran Anh Vang ◽  
Xianmin Zhang ◽  
Benliang Zhu
Keyword(s):  
Pressure Sensor ◽  
Pressure Sensors ◽  
Single Crystal Silicon ◽  
High Sensitivity ◽  
Crystal Silicon ◽  
Nonlinearity Error ◽  
Trade Off ◽  
Design And Optimization ◽  
Piezoresistive Pressure Sensor ◽  
Piezoresistive Pressure Sensors

The sensitivity and linearity trade-off problem has become the hotly important issues in designing the piezoresistive pressure sensors. To solve these trade-off problems, this paper presents the design, optimization, fabrication, and experiment of a novel piezoresistive pressure sensor for micro pressure measurement based on a combined cross beam - membrane and peninsula (CBMP) structure diaphragm. Through using finite element method (FEM), the proposed sensor performances as well as comparisons with other sensor structures are simulated and analyzed. Compared with the cross beam-membrane (CBM) structure, the sensitivity of CBMP structure sensor is increased about 38.7 % and nonlinearity error is reduced nearly 8%. In comparison with the peninsula structure, the maximum non-linearity error of CBMP sensor is decreased about 40% and the maximum deflection is extremely reduced 73%. Besides, the proposed sensor fabrication is performed on the n-type single crystal silicon wafer. The experimental results of the fabricated sensor with CBMP membrane has a high sensitivity of 23.4 mV/kPa and a low non-linearity of −0.53% FSS in the pressure range 0–10 kPa at the room temperature. According to the excellent performance, the sensor can be applied to measure micro-pressure lower than 10 kPa.

scholarly journals Locally Controlled Sensing Properties of Stretchable Pressure Sensors Enabled by Micro-Patterned Piezoresistive Device Architecture

Sensors ◽  
2020 ◽  
Vol 20 (22) ◽  
pp. 6588
Author(s):  
Jun Ho Lee ◽  
Jae Sang Heo ◽  
Keon Woo Lee ◽  
Jae Cheol Shin ◽  
Jeong-Wan Jo ◽  
...  
Keyword(s):  
Pressure Sensor ◽  
Silver Nanowires ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Fast Response ◽  
Large Area ◽  
Site Specific ◽  
Sensing Properties ◽  
Sensing Range ◽  
Wide Range

For wearable health monitoring systems and soft robotics, stretchable/flexible pressure sensors have continuously drawn attention owing to a wide range of potential applications such as the detection of human physiological and activity signals, and electronic skin (e-skin). Here, we demonstrated a highly stretchable pressure sensor using silver nanowires (AgNWs) and photo-patternable polyurethane acrylate (PUA). In particular, the characteristics of the pressure sensors could be moderately controlled through a micro-patterned hole structure in the PUA spacer and size-designs of the patterned hole area. With the structural-tuning strategies, adequate control of the site-specific sensitivity in the range of 47~83 kPa−1 and in the sensing range from 0.1 to 20 kPa was achieved. Moreover, stacked AgNW/PUA/AgNW (APA) structural designed pressure sensors with mixed hole sizes of 10/200 µm and spacer thickness of 800 µm exhibited high sensitivity (~171.5 kPa−1) in the pressure sensing range of 0~20 kPa, fast response (100~110 ms), and high stretchability (40%). From the results, we envision that the effective structural-tuning strategy capable of controlling the sensing properties of the APA pressure sensor would be employed in a large-area stretchable pressure sensor system, which needs site-specific sensing properties, providing monolithic implementation by simply arranging appropriate micro-patterned hole architectures.

Flexible Pressure Sensor Based on Photo Paper-Molded Micro-Structural AgNWs/PDMS Electrode

2015 ◽  
Vol 748 ◽  
pp. 1-4 ◽  
Author(s):  
Li Xin Mo ◽  
Yu Qun Hou ◽  
Qing Bin Zhai ◽  
Wen Guan Zhang ◽  
Lu Hai Li
Keyword(s):  
Pressure Sensor ◽  
Silver Nanowires ◽  
Low Cost ◽  
Flexible Substrate ◽  
High Sensitivity ◽  
Low Energy ◽  
Capacitive Pressure Sensor ◽  
Micro Structure ◽  
Energy Consuming ◽  
Flexible Pressure Sensor

The novel flexible pressure sensor with skin-like stretchability and sensibility has attracted tremendous attention in academic and industrial world in recent years. And it also has demonstrated great potential in the applications of electronic skin and wearable devices. It is significant and challenging to develop a highly sensitive flexible pressure sensor with a simple, low energy consuming and low cost method. In this paper, the silver nanowires (AgNWs) as electrode material were synthesized by polyol process. The polydimethylsiloxane (PDMS) was chosen as a flexible substrate and polyimide (PI) film as dielectric layer. The AgNWs based electrode was prepared in two methods. One is coating the AgNWs on photographic paper followed by in situ PDMS curing. Another one is suction filtration of the AgNWs suspension followed by glass slide transfer and PDMS curing. Then the capacitive pressure sensor was packaged in a sandwich structure with two face to face electrodes and a PI film in the middle. The sensitivity of the sensor as well as the micro-structure of the electrodes was compared and studied. The results indicate that the roughness of the electrode based on AgNWs/PDMS micro-structure plays an important role in the sensitivity of sensor. The as-prepared flexible pressure sensor demonstrates high sensitivity of 0.65kPa-1. In addition, the fabrication method is simple, low energy consuming and low cost, which has great potential in the detection of pulse, heart rate, sound vibration and other tiny pressure.

Silver nanowires coated on cotton for flexible pressure sensors

2016 ◽  
Vol 4 (5) ◽  
pp. 935-943 ◽  
Author(s):  
Yong Wei ◽  
Song Chen ◽  
Yong Lin ◽  
Xue Yuan ◽  
Lan Liu
Keyword(s):  
Silver Nanowires ◽  
Pressure Sensors ◽  
Cotton Fibers ◽  
Simple Method ◽  
Flexible Pressure Sensors

AgNWs are coated on cotton fibers through a simple method, and conductive cotton sheets are obtained to construct flexible pressure sensors.

scholarly journals Ultra-Sensitive Flexible Pressure Sensor Based on Microstructured Electrode

Sensors ◽  
2020 ◽  
Vol 20 (2) ◽  
pp. 371 ◽  
Author(s):  
Mengmeng Li ◽  
Jiaming Liang ◽  
Xudong Wang ◽  
Min Zhang
Keyword(s):  
Pressure Sensor ◽  
Dielectric Layer ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Capacitive Sensor ◽  
Duty Ratio ◽  
Capacitive Pressure Sensor ◽  
Element Analysis ◽  
Sequential Coupling ◽  
Flexible Pressure Sensors

Flexible pressure sensors with a high sensitivity in the lower zone of a subtle-pressure regime has shown great potential in the fields of electronic skin, human–computer interaction, wearable devices, intelligent prosthesis, and medical health. Adding microstructures on the dielectric layer on a capacitive pressure sensor has become a common and effective approach to enhance the performance of flexible pressure sensors. Here, we propose a method to further dramatically increase the sensitivity by adding elastic pyramidal microstructures on one side of the electrode and using a thin layer of a dielectric in a capacitive sensor. The sensitivity of the proposed device has been improved from 3.1 to 70.6 kPa−1 compared to capacitive sensors having pyramidal microstructures in the same dimension on the dielectric layer. Moreover, a detection limit of 1 Pa was achieved. The finite element analysis performed based on electromechanical sequential coupling simulation for hyperelastic materials indicates that the microstructures on electrode are critical to achieve high sensitivity. The influence of the duty ratio of the micro-pyramids on the sensitivity of the sensor is analyzed by both simulation and experiment. The durability and robustness of the device was also demonstrated by pressure testing for 2000 cycles.

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