Physical and mechanical properties of polyurethane thermoset matrices reinforced with green coconut fibres

2020 ◽  
Vol 54 (30) ◽  
pp. 4841-4852 ◽  
Author(s):  
Douglas Lamounier Faria ◽  
Laércio Mesquita Júnior ◽  
Ana Angélica Resende ◽  
Daiane Erika Lopes ◽  
Lourival Marin Mendes ◽  
...  

Currently, the use of composites to replace parts made only with plastics has been gradually employed. The advantages of these composites are low cost, high availability of raw materials and good physical and mechanical properties. Thus, this work aimed at producing and characterizing composites produced with coconut fibre reinforced polyurethane matrices. The coconut fibres were studied as to their chemical constituents, aspect ratio, bulk density, pH, tensile properties, and surface SEM images. The composites were prepared using the hand lay-up process and four different concentrations of coconut fibre were evaluated: 30, 40, 50, and 60%. The composites were assessed as for water absorption after 20 days of immersion, bulk density, impact IZOD, tensile tests, and visualize the matrix-reinforcement interface using SEM. The electron micrographs showed a great deal of impurities on the surface of coconut fibres, such as greases, waxes, and gums, due to the high amount of extraction material (19.78%), which damages the adherence of the polymer onto the coconut fibre and, as observed, cause detachment between the reinforcement and the matrix. The tensile strength of the composites tended to increase as greater amounts of coconut fibres were added to the matrix. The averages were around 6.51 to 6.72 MPa for composites with 30 and 60% fibres, respectively. Therefore, coconut fibres can be considered as an alternative to synthetic fibres commonly used in composites, and they can be used at a ratio of 60% without prejudicing the properties of the composites, making them lighter and cheaper.

2011 ◽  
Vol 80-81 ◽  
pp. 207-212 ◽  
Author(s):  
Jin Wang ◽  
Li Liu ◽  
Chun De Jin

The different age pleioblastus amarus particle were taken as the raw materials, and the wet-process bamboo powder-boards were made from the laccase-treated powder by hot pressing. The raw material chemical constituents were analyzed. The reactive oxygen species free radicals produced from the laccase-treated bamboo were detected by electron spin resonance. The physical and mechanical properties of the bamboo particleboards were measured. In order to provide some theoretical basis for producing bamboo particleboard by laccase activation, the relations between physical and mechanical properties of bamboo particle boards and chemical constituents, the reactive oxygen species free radicals were researched.


2016 ◽  
Vol 673 ◽  
pp. 213-222 ◽  
Author(s):  
Aeslina Abdul Kadir ◽  
Siti Noorhajar Mohd Zulkifly ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Noor Amira Sarani

Over the year, agricultural establishment produced many types of waste in its daily operation. Coconut fibre for example is one of the most abundant agricultural wastes produced in Malaysia. Despite the massive amount of the waste produced, the standards of waste management in Malaysia are still poor. The main purpose of this study is to focus on the potential of coconut fibre utilization into fired clay bricks. The objectives of this study are to determine the characteristics of coconut fibre, to identify the gas emissions during firing process from coconut fibre brick and to investigate the physical and mechanical properties of from coconut fibre (1%, 3% and 5%) incorporation into fired clay brick. All the bricks were fired in a furnace up to 1050°C at 1°C/min. The gas emissions that were measured are carbon monoxide (CO), carbon dioxide (CO2) and sulphur dioxide (SO2). Based on the three gases, the results showed that CO2 is the highest gas emission produced during the firing process. Physical and mechanical properties tested are total shrinkage, dry density and compressive strength. Results found that by adding different percentages of coconut fibre, most of the properties were complied with the standards except for the compressive strength of 5% of coconut fibre in clay brick. Therefore, the utilization of coconut fibre could be one of the alternative disposal methods for agriculture waste and it will also provide low-cost material for brick that produce adequate physical and mechanical properties.


Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1369
Author(s):  
Sanjeev Kumar ◽  
Lalta Prasad ◽  
Vinay Kumar Patel ◽  
Virendra Kumar ◽  
Anil Kumar ◽  
...  

In recent times, demand for light weight and high strength materials fabricated from natural fibres has increased tremendously. The use of natural fibres has rapidly increased due to their high availability, low density, and renewable capability over synthetic fibre. Natural leaf fibres are easy to extract from the plant (retting process is easy), which offers high stiffness, less energy consumption, less health risk, environment friendly, and better insulation property than the synthetic fibre-based composite. Natural leaf fibre composites have low machining wear with low cost and excellent performance in engineering applications, and hence established as superior reinforcing materials compared to other plant fibres. In this review, the physical and mechanical properties of different natural leaf fibre-based composites are addressed. The influences of fibre loading and fibre length on mechanical properties are discussed for different matrices-based composite materials. The surface modifications of natural fibre also play a crucial role in improving physical and mechanical properties regarding composite materials due to improved fibre/matrix adhesion. Additionally, the present review also deals with the effect of silane-treated leaf fibre-reinforced thermoset composite, which play an important role in enhancing the mechanical and physical properties of the composites.


2013 ◽  
Vol 592-593 ◽  
pp. 643-646 ◽  
Author(s):  
Marko Šori ◽  
Tomaž Verlak ◽  
Srečko Glodež

Low cost, low material waste and good accuracy in components with complex geometry are the main reasons for powder metallurgy to be considered as a promising manufacturing process for the future. Like wrought steel, sintered steel can also be heat treated to increase surface hardness and to improve strength. This paper compares mechanical properties of the hardened sintered steel with the sintered steel of the same powder metal SINT D30. Firstly, the static strength of both samples is determined by quasi-static tensile tests. Results are compared in stress strain diagram and they show that the tensile strength of the hardened sintered steel SINT D30 can surpass 700 MPa. The main focus of this study is however fatigue behaviour of the sintered steel. Both sets of samples are tested on a pulsating test machine with the load ratio of R = 0. The first sample is subjected to a load that corresponds to 90 % of the yield strength and is then gradually lowered to achieve one million stress cycles without breakage. Obtained results are then presented as Wöhler curves and compared in S-N diagram.


2015 ◽  
Vol 29 (06n07) ◽  
pp. 1540025 ◽  
Author(s):  
Hitoshi Takagi ◽  
Antonio N. Nakagaito ◽  
Kazuya Kusaka ◽  
Yuya Muneta

Cellulose nanofibers have been showing much greater potential to enhance the mechanical and physical properties of polymer-based composite materials. The purpose of this study is to extract the cellulose nanofibers from waste bio-resources; such as waste newspaper and paper sludge. The cellulosic raw materials were treated chemically and physically in order to extract individualized cellulose nanofiber. The combination of acid hydrolysis and following mechanical treatment resulted in the extraction of cellulose nanofibers having diameter of about 40 nm. In order to examine the reinforcing effect of the extracted cellulose nanofibers, fully biodegradable green nanocomposites were fabricated by composing polyvinyl alcohol (PVA) resin with the extracted cellulose nanofibers, and then the tensile tests were conducted. The results showed that the enhancement in mechanical properties was successfully obtained in the cellulose nanofiber/PVA green nanocomposites.


2008 ◽  
Vol 59 ◽  
pp. 101-107 ◽  
Author(s):  
Rodinei Medeiros Gomes ◽  
Ana Cris R. Veloso ◽  
V.T.L. Buono ◽  
Severino Jackson Guedes de Lima ◽  
Tadeu Antonio de Azevedo Melo

Polycrystalline copper-based shape memory alloys have been of particular interest in relation to Ni-Ti because of their low cost and good shape memory effect. Nevertheless the absence of a pronounced pseudoelasticity effect restricts the number of potential applications. In this work, the influence of Nb and V on the microstructure and the mechanical properties was investigated. Samples of Cu-13.8 Al-Ni containing V and Nb alloy were prepared by induction and solution treated at 850°C and then further quenched into cold water. The addition of Nb and V promotes the formation of precipitates which act as grain refiner and subsequently improve the mechanical properties. The tensile tests were performed at temperatures slightly inferior to Mf and superior to Af, to investigate the shape recovery and pseudoelasticity, respectively. Based on the analyses of the Cu-13,8Al-2Ni-1Nb (wt%) alloy was detected rupture strains greater than 14%, besides observation of the superelasticity of these alloys and quantification of this property by means of cycling, from 0 to strains between 1 and 7%. The studies performed on alloy Cu-13.8Al- 3,5Ni-1V (wt%) made it possible to determine rupture strains in the order of 3% and its superelastic behavior through cycling for deformations between 1 and 3%.


2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Dendi Prayoga ◽  
. Dirhamsyah ◽  
. Nurhaida

This research aimed to examine the physical and mechanical properties of particle boards based on the composition of raw materials and adhesive content and know the treatment of the composition of raw materials and the best adhesive content and meet the standard JIS A 5908-2003. The research was conducted at Wood Workshop Laboratory, Wood Processing Laboratory Faculty of Forestry,Tanjungpura University and Laboratory of PT. Duta Pertiwi Nusantara Pontianak. The adhesive used is Urea Formaldehyde with 52% Solid Content. Comparison of the composition of rice husks and sengon varies namely rice husk 50%: sengon 50%, rice husk 60%: sengon 40% and rice husk 70%: sengon 30%  and variations in the levels of UF adhesives, namely 14% and 16%, with target density 0,7 gr/cm3. The particleboard was 30 cm x 30 cm x 1 cm Pressing at temperature 140oC for 8 minutes, with  pressure of 25 kg/cm2. The research results of the study of density and moisture content meet the standards JIS A 5908-2003. The best particle values of rice husk and sengon  with composition a ratio of  rice husk 50%: sengon 50% , 16% adhesive content  16%, with density value of  0,7072 gr/cm3, moisture content 9,1949 %, thick development 12,3210 %, water absorption 68,8270 %, MOE 12110,7273 kg/cm2, MOR 161,0025 kg/cm2, firmness sticky 1,9320 kg/cm2, screw holding strength 62,3124 kg.Keywords : adhesive, composition, particle board, rice husk, sengon


2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Ridho Pratama ◽  
M Dirhamsyah ◽  
. Nurhaida

This study aims to examine the physical and mechanical properties of gypsum board from Acacia mangium Willd wood waste based on gypsum content and wood powder size. This study refers to the JIS A 5417-1992 standard. This research were conducted at Wood Work Shop laboratory for the preparation of raw materials, Wood Technology laboratory Faculty of Forestry for board making and testing the physical properties of gypsum boards, and  PT. Duta Pertiwi Nusantara laboratory to test the mechanical properties of the gypsum board. The material used is  A. mangium W. Wood powder, gypsum flour, water and borax. The study uses Factorial Completely Randomized Design (CRD) with two factors, namely factor A (gypsum content) which consists of gypsum content of 400%, 500% and 600% of the weight of A. mangium W. wood powder, and factors B (wood powder size) consists of 20 mesh passes 40 mesh retained and 40 mesh passes 60 mesh retained. The results showed that the density (600% gypsum content of 40 and 60 mesh retained wood powder size), moisture content, thickness swelling, MOE (600% gypsum content of 40 and 60 mesh retained wood powder size) fulfill JIS A5417-1992 standard. The best gypsum board is gypsum board with gypsum content of 600% with a wood powder size is 40 mesh.Keyword: Acacia mangium, gypsum board, gypsum content, wood powder size.


2013 ◽  
Vol 212 ◽  
pp. 59-62 ◽  
Author(s):  
Jerzy Myalski ◽  
Jakub Wieczorek ◽  
Adam Płachta

The change of matrix and usage of the aluminum alloys designed for the metal forming in making the composite suspension allows to extend the processing possibility of this type of materials. The possibility of the metal forming of the composites obtained by mechanical mixing will extend the range of composite materials usage. Applying of the metal forming e.g. matrix forging, embossing, pressing or rolling, will allow to remove the incoherence of the structure created while casting and removing casting failures. In order to avoid the appearance of the casting failures the homogenization conditions need to be changed. Inserting the particles into the matrix influences on the shortening of the composite solidification. The type of the applied particles influenced the sedimentation process and reinforcement agglomeration in the structure of the composite. Opposite to the composites reinforced with one-phase particles applying the fasess mixture (glassy carbon and silicon carbide) triggered significant limitation in the segregation process while casting solidification. Inserting the particles into the AW-AlCu2SiMn matrix lowers the mechanical properties tension and impact value strength. The most beneficial mechanical properties were gained in case of heterofasess composites reinforced with the particle mixture of SiC and glass carbon. The chemical composition of the matrix material (AW-AlCu2SiMn) allows to increase additionally mechanical characteristics by the precipitation hardening reached through heat casting forming.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yufei Chen ◽  
Hui Zhao ◽  
Yulong Liu ◽  
Hongyue CHU

Purpose Bismaleimide (BMI) is a kind of thermosetting resin and its application is usually limited by low toughness. In this paper, two kinds of reinforcement intercalator amino-terminated polyoxypropylene (POP) and octadecyl trimethyl ammonium chloride (OTAC) were designed and synthesized to toughen BMI resin and the toughening effect was compared and analyzed. The purpose of this paper is to toughen BMI resin and analyze the toughening effect of two reinforcements intercalator amino-terminated polyoxypropylene (POP) and octadecyl trimethyl ammonium chloride (OTAC). Design/methodology/approach Sodium-based montmorillonite (Na-MMT) was modified by POP and OTAC, and the ion-exchange reaction obtained organic montmorillonite (POP-MMT and OTAC-MMT). The polymer matrix (MBAE) was synthesized, in which 4,4’-diamino diphenyl methane BMI was used as the monomer and 3,3’-diallyl bisphenol A and bisphenol A diallyl ether were used as active diluents. And then, POP-MMT/MBAE and OTAC-MMT/MBAE composites were prepared using MBAE as matrix and POP-MMT or OTAC-MMT as reinforcement. The Fourier-transform infrared, X-ray diffraction and scanning electron microscope (SEM) of the filler and microstructure and mechanical properties of the composite were characterized to the better reinforcement. Findings POP-MMT and OTAC-MMT enhanced BMI-cured products’ toughness by generating microcracks in the polymer to absorb more fracture energy. Meanwhile, POP-MMT and OTAC-MMT were the main stress components and the enhancement of the interface interaction was beneficial to transfer the external force from the matrix to the reinforcement and improved the mechanical properties of the composite. Furthermore, with the intercalation rate increasing, the compatibility of the two phases was increased and the performance of MBAE was also elevated. Research limitations/implications BMI is generally used as aerospace structural materials, functional materials, impregnating paint and other fields. However, high crosslinking density leads to moulding material’s brittleness and limits a wider range of applications. Therefore, it has become an urgent priority to explore and improve the mechanical properties of BMI resin. Originality/value POP and OTAC have successfully intercalated Na-MMT layers to get POP-MMT and OTAC-MMT, and the interplanar crystal spacing and the intercalation rate were calculated, respectively. The results were corresponding with the SEM images of POP-MMT and OTAC-MMT. After that, the morphology of composites illustrated the compatibility was related to the intercalation rate. According to the mechanism of modified MMT toughening epoxy resin, when they were dispersed uniformly in the matrix, the composite’s mechanical properties had been significantly improved. Additionally, OTAC-MMT with a higher intercalation rate had better compatibility and interfacial force with the matrix, so that the mechanical properties of OTAC-MMT/MBAE were the best.


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