Application of biomimicry for sustainable functionalization of textiles: review of current status and prospectus

2019 ◽  
Vol 89 (19-20) ◽  
pp. 4282-4294 ◽  
Author(s):  
DU Weerasinghe ◽  
Srimala Perera ◽  
DGK Dissanayake
Keyword(s):  
Additive Manufacturing ◽  
Textile Industry ◽  
High Performance ◽  
Negative Impact ◽  
Sustainable Manufacturing ◽  
Current Status ◽  
Textile Materials ◽  
Functional Textiles ◽  
Structural Applications ◽  
Manufacturing Technologies

With the increasing complexity of human lifestyles, the demand for functionalized or high-performance textile materials has seen a steep rise. However, the methods of producing thereof are still creating a negative impact on the environment. Although biomimicry is a possible means of catering for this demand, most of the emerging biomimetic technologies follow an unsustainable path, accentuated only on transferring functionalities of nature, by using chemical-intensive applications. Nevertheless, biomimicry holds promise in sustainable manufacturing, if toxic chemical usage can be reduced while structural applications are increased. This study reviews the possibilities of existing and futuristic textile technologies that could facilitate conscious biomimicking of functional textiles, rather than intense application of chemicals. A total of 283 research articles were initially obtained and screened to review the possibilities of combining biomimetic technologies with textile manufacturing technologies. Prospects of innovative textile technologies and additive manufacturing on the futuristic possibilities of structural mimicking of biological functionalities into textile materials are discussed comprehensively. Possible construction methods, including additive manufacturing and weaving in the micro/nano scale, are suggested for structural mimicking. It is also recommended to unfold the potential of biomimicry in producing functional textiles in order to alleviate the harmful impact already caused to the environment by the textile industry.

scholarly journals A Review on Additive Manufacturing of Micromixing Devices

Micromachines ◽  
2021 ◽  
Vol 13 (1) ◽  
pp. 73
Author(s):  
Marina Garcia-Cardosa ◽  
Francisco-Javier Granados-Ortiz ◽  
Joaquín Ortega-Casanova
Keyword(s):  
Life Cycle ◽  
Additive Manufacturing ◽  
High Performance ◽  
Future Prospects ◽  
High Quality ◽  
Printing Technology ◽  
Wide Range ◽  
The Moment ◽  
Manufacturing Technologies

In recent years, additive manufacturing has gained importance in a wide range of research applications such as medicine, biotechnology, engineering, etc. It has become one of the most innovative and high-performance manufacturing technologies of the moment. This review aims to show and discuss the characteristics of different existing additive manufacturing technologies for the construction of micromixers, which are devices used to mix two or more fluids at microscale. The present manuscript discusses all the choices to be made throughout the printing life cycle of a micromixer in order to achieve a high-quality microdevice. Resolution, precision, materials, and price, amongst other relevant characteristics, are discussed and reviewed in detail for each printing technology. Key information, suggestions, and future prospects are provided for manufacturing of micromixing machines based on the results from this review.

Additive Manufacturing of Nickel-Based Superalloys

2018 ◽  
Author(s):  
Benjamin Graybill ◽  
Ming Li ◽  
David Malawey ◽  
Chao Ma ◽  
Juan-Manuel Alvarado-Orozco ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
High Performance ◽  
Structural Integrity ◽  
Elevated Temperatures ◽  
Secondary Phases ◽  
Treatment Regimens ◽  
Operating Environments ◽  
Manufacturing Technologies

Additive manufacturing enables the design of components with intricate geometries that can be manufactured with lead times much shorter when compared with conventional manufacturing. The ability to manufacture components out of high-performance metals through additive manufacturing technologies attracts industries that wish to develop more complex parts, but require components to maintain their structural integrity in demanding operating environments. Nickel-based superalloys are of particular interest due to their excellent mechanical, creep, wear, and oxidation properties at both ambient and elevated temperatures. However, relationship between process parameters and the resulting microstructure is still not well understood. The control of the microstructure, in particular the precipitation of secondary phases, is of critical importance to the performance of nickel-based superalloys. This paper reviews the additive manufacturing methods used to process nickel-based superalloys, the influence of the process parameters on microstructure and mechanical properties, the effectiveness of various heat treatment regimens, and the addition of particles in order to further improve mechanical properties.

Special Issue on CAD, CAM, and Digital Engineering

2014 ◽  
Vol 8 (3) ◽  
pp. 303-303
Author(s):  
Satoshi Kanai ◽  
Keiichi Shirase
Keyword(s):  
High Performance ◽  
Social Needs ◽  
Current Status ◽  
Future Research ◽  
Engineering Systems ◽  
Special Issue ◽  
Cad Cam ◽  
Knowledge Structuring ◽  
Manufacturing Technologies ◽  
Digital Engineering

Advanced products demand advanced CAD, CAM, and digital engineering systems. This is the main consideration in this special issue. It is well understood by all manufacturers nowadays that CAD, CAM, and digital engineering systems behave as “Hidden factories” of engineering information processing and are indispensable to the accomplishment of their daily tasks. No products can be planned, designed, machined, and assembled without these hidden factories. The history of CAD/CAM goes back nearly five decades, yet the technologies are still immature: a lot of technical issues remain to be solved because new materials and structures have been introduced in products, new manufacturing technologies have been utilized, and new social needs, such as the need for ”eco-X” or ”human-oriented” products, have grown along with the dramatic changes in society. New high-performance computing resources, such asWeb-based computing or GPUcomputing, have also become available for implementation in these systems. Thirteen technical papers in this issue tackle these challenges, proposing solutions from utilizing technologies, including computer-aided geometric design (CAGD), CAD, CAE, CAPP, and CAM, as well as novel human interfaces for these systems. Some of the papers, revised and extended in response to the editors’ invitations, are versions of works presented at the Asian Conference on Design and Digital Engineering 2012 (Niseko, Japan) and 2013 (Seoul, Korea). In addition, two well-organized review papers in this issue provide informative and comprehensive surveys of aesthetic curve and surface design in CAGD and knowledge structuring and logic reasoning in CAPP, respectively. They include rich lists of references which will help the readers to quickly gain an overview of the current status and future research directions of these fields. Finally, the editors sincerely thank all the authors and anonymous reviewers for their devoted work, as they made this special issue possible. We expect that it will encourage further research on advanced CAD, CAM, CAE, CAPP, and digital engineering systems.

Lithography-Based Ceramic Manufacturing: A Novel Technique for Additive Manufacturing of High-Performance Ceramics

2014 ◽  
Vol 88 ◽  
pp. 60-64 ◽  
Author(s):  
Martin Schwentenwein ◽  
Peter Schneider ◽  
Johannes Homa
Keyword(s):  
Additive Manufacturing ◽  
High Performance ◽  
Bending Strength ◽  
New Technology ◽  
High Accuracy ◽  
Ceramic Suspension ◽  
Novel Technique ◽  
Ceramic Manufacturing ◽  
Manufacturing Technologies ◽  
Very High

Albeit widely established in plastic and metal industry, additive manufacturing technologies are still a rare sight in the field of ceramic manufacturing. This is mainly due to the requirements for high performance ceramic parts, which no additive manufacturing process was able to meet to date.The Lithography-based Ceramic Manufacturing (LCM)-technology which enables the production of dense and precise ceramic parts by using a photocurable ceramic suspension that is hardened via a photolithographic process. This new technology not only provides very high accuracy, it also reaches high densities for the sintered parts. In the case of alumina a relative density of over 99.4 % and a 4-point-bending strength of almost 430 MPa were realized. Thus, the achievable properties are similar to conventional manufacturing methods, making the LCM-technology an interesting complement for the ceramic industry.

scholarly journals Environmental and Economic Analysis of FDM, SLS and MJF Additive Manufacturing Technologies

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4161 ◽  
Author(s):  
Vincenzo Tagliaferri ◽  
Federica Trovalusci ◽  
Stefano Guarino ◽  
Simone Venettacci
Keyword(s):  
Additive Manufacturing ◽  
High Performance ◽  
Large Scale ◽  
Fused Deposition Modeling ◽  
Production Capacity ◽  
Optimal Choice ◽  
Scale Production ◽  
Fused Deposition ◽  
Manufacturing Technologies ◽  
The Impact

In this study, the authors present a comparative analysis of different additive manufacturing (AM) technologies for high-performance components. Four 3D printers, currently available on the Italian national manufacturing market and belonging to three different AM technologies, were considered. The analysis focused on technical aspects to highlight the characteristics and performance limits of each technology, economic aspects to allow for an assessment of the costs associated with the different processes, and environmental aspects to focus on the impact of the production cycles associated with these technologies on the ecosystem, resources and human health. This study highlighted the current limits of additive manufacturing technologies in terms of production capacity in the case of large-scale production of plastic components, especially large ones. At the same time, this study highlights how the geometry of the object to be developed greatly influences the optimal choice between the various AM technologies, in both technological and economic terms. Fused deposition modeling (FDM) is the technology that exhibits the greatest limitations hindering mass production due to production times and costs, but also due to the associated environmental impact.

scholarly journals Additive Manufacturing Technologies: An Overview about 3D Printing Methods and Future Prospects

Complexity ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-30 ◽  
Author(s):  
Mariano Jiménez ◽  
Luis Romero ◽  
Iris A. Domínguez ◽  
María del Mar Espinosa ◽  
Manuel Domínguez
Keyword(s):  
Additive Manufacturing ◽  
Sustainable Manufacturing ◽  
Academic Field ◽  
Geometrical Complexity ◽  
Production Run ◽  
Professional Field ◽  
Manufacturing Techniques ◽  
Materials Used ◽  
Lower Tool ◽  
Manufacturing Technologies

The use of conventional manufacturing methods is mainly limited by the size of the production run and the geometrical complexity of the component, and as a result we are occasionally forced to use processes and tools that increase the final cost of the element being produced. Additive manufacturing techniques provide major competitive advantages due to the fact that they adapt to the geometrical complexity and customised design of the part to be manufactured. The following may also be achieved according to field of application: lighter weight products, multimaterial products, ergonomic products, efficient short production runs, fewer assembly errors and, therefore, lower associated costs, lower tool investment costs, a combination of different manufacturing processes, an optimised use of materials, and a more sustainable manufacturing process. Additive manufacturing is seen as being one of the major revolutionary industrial processes of the next few years. Additive manufacturing has several alternatives ranging from simple RepRap machines to complex fused metal deposition systems. This paper will expand upon the structural design of the machines, their history, classification, the alternatives existing today, materials used and their characteristics, the technology limitations, and also the prospects that are opening up for different technologies both in the professional field of innovation and the academic field of research. It is important to say that the choice of technology is directly dependent on the particular application being planned: first the application and then the technology.

Additive Fertigung mikromechatronischer Systeme*/Additive manufacturing of micromechatronic systems - NextFactory: Embedding AM (additive manufacturing) technologies in a hybrid process chain

2017 ◽  
Vol 107 (06) ◽  
pp. 426-431
Author(s):  
O. Refle ◽  
J. Günthel ◽  
M. Burgard ◽  
J. Janhsen ◽  
P. Springer ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Production Technology ◽  
Current Status ◽  
Process Chain ◽  
Mechatronic Systems ◽  
Additive Fertigung ◽  
Preliminary Results ◽  
Technological Developments ◽  
Lot Sizes ◽  
Manufacturing Technologies

Das Projekt „NextFactory“ kombiniert verschiedene Technologien mit dem Ziel, ein neuartiges Produktionsmittel zur Herstellung mikromechatronischer Systeme als funktionale Prototypen oder in kleinsten Stückzahlen zur Verfügung zu stellen. Der Fachartikel gibt einen Überblick zu dem produktionstechnischen Ansatz sowie zur Vision des Projekts und beleuchtet anschließend den aktuellen Projektstand. Zuletzt werden die aktuellen Ergebnisse zusammengefasst und ein Ausblick auf die kommenden Entwicklungsschritte gegeben.   The NextFactory project is based on different technological pillars to innovate the production technology for functional prototypes and small lot sizes of micro-mechatronic systems. This paper presents the vision of the project, followed by a closer look on the current status of the technological developments and concludes with the presentation of preliminary results and an outlook on the next development steps.

Additive Manufacturing of Hot Gas Path Parts and Engine Validation in a Heavy Duty GT

2016 ◽  
Author(s):  
Julius Schurb ◽  
Matthias Hoebel ◽  
Hartmut Haehnle ◽  
Harald Kissel ◽  
Laura Bogdanic ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
High Performance ◽  
Turbine Blades ◽  
Combustion Process ◽  
Heavy Duty ◽  
Hot Gas ◽  
Process Chains ◽  
Manufacturing Technologies ◽  
Cooling Air

Additive manufacturing and in particular Selective Laser Melting (SLM) are manufacturing technologies that can become a game changer for the production of future high performance hot gas path parts. SLM radically changes the design process giving unprecedented freedom of design and enabling a step change in part performance. Benefits are manifold, such as reduced cooling air consumption through more efficient cooling schemes, reduced emissions through better mixing in the combustion process and reduced cost through integrated part design. GE is already making use of SLM for its gas turbine components based on sound experience for new part production and reconditioning. The paper focuses on: a) Generic advantages of rapid manufacturing and design considerations for hot gas path parts b) Qualification of processes and additive manufacturing of engine ready parts c) SLM material considerations and properties validation d) Installation and validation in a heavy duty GT Additive Manufacturing (AM) of hot gas path components differs significantly from known process chains. All elements of this novel manufacturing route had to be established and validated. This starts with the selection of the powder alloy used for the SLM production and the determination of essential static and cyclic material properties. SLM specific design features and built-in functionality allow to simplify part assembly and to shortcut manufacturing steps. In addition, the post-SLM machining steps for engine ready parts will be described. As SLM is a novel manufacturing route, complementary quality tools are required to ensure part integrity. Powerful nondestructive methods, like 3D scanning and X-ray computer tomography have been used for that purpose. GE’s engine validation of SLM made parts in a heavy duty GT was done with selected hot gas path components in a rainbow arrangement including turbine blades with SLM tip caps. Although SLM has major differences to conventional manufacturing the various challenges from design to engine ready parts have been successfully mastered. This has been confirmed after the completion of the test campaign in 2015. All disassembled SLM components were found in excellent condition. Subsequent assessments of the SLM parts including metallurgical investigations have confirmed the good part condition.

Sign in / Sign up

Export Citation Format

Share Document