High loading rice husk green composites: Dimensional stability, tensile behavior and prediction, and combustion properties

2019 ◽  
Vol 33 (7) ◽  
pp. 882-897 ◽  
Author(s):  
Ruey Shan Chen ◽  
Sahrim Ahmad ◽  
Sinyee Gan ◽  
Mou’ad A Tarawneh

High-fiber loading green composites were prepared from recycled high-density polyethylene (rHDPE)/recycled polyethylene terephthalate (rPET) blend matrix and rice husk (RH) as filler (from 40 wt% up to 80 wt%) via corotating twin-screw extruder and compression molding. The water absorption (WA) upon immersion in sea water, mechanical behavior, and combustion enthalpy of green composites were examined. The WA mechanisms obeyed the Fickian diffusion. The computed diffusion coefficient (D), thermodynamic solubility (S), permeability (P), and orthotropic swelling were generally increased as a function of RH filler. The increment of tensile strength and modulus of composites were maximized up to 16% and 121%, respectively, which was achieved at 70 wt% RH filler. The theoretical prediction of tensile strength and Young’s modulus from micromechanical models for random oriented RH fiber/blend composites were compared with the experimental results. As the RH weight fraction increased, the combustion enthalpy decreased (by approximately 30–48%) and thereby the enhancing the fire retardancy of green composite.

2012 ◽  
Vol 06 ◽  
pp. 739-744
Author(s):  
HITOSHI TAKAGI ◽  
GOSHI TAKEICHI

In this paper, we attempted to prepare the binderless green composite using bamboo fiber and steam-exploded bamboo powder as matrix. The influence of molding conditions on their tensile behavior was investigated by changing the molding temperature, pressure and time. Except for the composites molded at low temperatures from 100°C to 120°C, their tensile strength decreased with increasing the molding temperature. When the molding time increased, their tensile strength decreased. Average tensile strength of the binderless bamboo green composite molded at 120°C and 10 MPa for 10 min was 170 MPa. The decreases in tensile strength of binderless composites molded at temperatures higher than 120°C may be responsible for the strength drop of the reinforcing bamboo fiber derived from thermal decomposition. In order to obtain detailed information about the adhesion behavior of bamboo powder and bamboo fiber, photomicrographs were taken of the fracture surfaces of the composites. The results show that molding condition, especially molding temperature, has a great effect on the mechanical properties of bamboo fiber reinforced binderless green composites.


2019 ◽  
Vol 28 (1) ◽  
pp. 20-28 ◽  
Author(s):  
Shashi Prakash Dwivedi ◽  
Garima Dwivedi

AbstractIn the present investigation, rice husk waste from rice mill was utilized in the development of aluminum based green metal matrix composite. Response surface methodology (RSM) was employed to develop green metal matrix composite by considering tensile strength as a response. Rice husk ash (RHA) was used as primary reinforcement material and B4C was used as a secondary reinforcement material in the development of composite. Microstructure results showed a uniform distribution of RHA and B4C in aluminum based matrix material. The optimum combination of reinforcement parameters was found to be RHA weight percentage of 7.8%, RHA preheats temperature of 231.12∘C, B4C preheats temperature of 435.24∘C and B4C wt.% of 6.67% respectively to achieve a tensile strength of 249.867 MPa.


Abstract: In the present research work, liquid state technique is employed to prepare the LM4/RHA/TiO2 composites containing four different mass proportion of RHA and TiO2. The weight proportion of reinforcements ie RHA-1,3&5 and TiO2 2,5&6 respectively. Hybrid composite with 3% of RHA and 6% of TiO2 showed the maximum Tensile strength of 298.37 N/mm².It is found that there is 37 % increase of tensile strength while addition of RHA and TiO2 to LM 24.The aluminium based particulate reinforced composite, the dislocations are generated during solutionizing due to thermal mismatch between the matrix and the ceramic reinforcement particles. It can be inferred that the tensile strength increased with an increase in the weight percentage of rice husk ash and TiO2. Because, the RHA particles act as barriers to the dislocations when taking up the load applied. It has been observed that with changing rate of TiO2 compressive quality increments from 478.83 to 653.79 MPa. The increase in compressive strength is mainly due to the decrease in the inter-particle spacing between the particulates since RHA and TiO2 are much harder than LM24. The presence of RHA and TiO2 resists deforming stresses and thus enhancing the compressive strength of the composite material. The maximum hardness value obtained for 5 wt.% of RHA and 6 wt.% of TiO2 .ie.117 BHN. It was observed that the hardness of the composite linearly increasing with the increase in weight fraction of the rice husk ash particles. This occurs due to increases in surface area of the matrix and thus the grain sizes are reduced. The presence of such hard surface area offers more resistance to plastic deformation which leads to increase hardness.. Keywords: LM4/RHA/TiO2, Tensile testing, Compression, Hardness, Rice husk.


2011 ◽  
Vol 66-68 ◽  
pp. 1207-1212 ◽  
Author(s):  
Mohd Sayuti ◽  
Shamsuddin Sulaiman ◽  
B.T. Hang Tuah Baharudin ◽  
M.K.A.M. Arifin ◽  
T.R. Vijayaram ◽  
...  

Vibrational moulding process has a remarkable effect on the properties of castings during solidification processing of metals, alloys, and composites. This research paper discusses on the investigation of mechanical vibration mould effects on the tensile properties of titanium carbide particulate reinforced LM6 aluminium alloy composites processed with the frequencies of 10.2 Hz, 12 Hz and 14 Hz. In this experimental work, titanium carbide particulate reinforced LM6 composites were fabricated by carbon dioxide sand moulding process. The quantities of titanium carbide particulate added as reinforcement in the LM6 alloy matrix were varied from 0.2% to 2% by weight fraction. Samples taken from the castings and tensile tests were conducted to determine the tensile strength and modulus of elasticity. The results showed that tensile strength of the composites increased with an increase in the frequency of vibration and increasing titanium carbide particulate reinforcement in the LM6 alloy matrix.


2010 ◽  
Vol 452-453 ◽  
pp. 261-264 ◽  
Author(s):  
Kenichi Takemura

In this study, molding condition and tensile properties of jute fiber reinforced composite were examined. PVA resin was used as matrix which is one of the biodegradable resin. Before tensile test, specimens have an offset twist. The tensile test after twist of jute fiber cloth was also conducted. As a result, following results were obtained. In the case of jute fiber cloth, the effect of twist deformation to tensile strength is not great. The reason is thought that the fiber cloth is flexible and easy to deform in this form. In the case of composite, molding time has an effect to the tensile properties. As the molding temperature increases, the tensile strength increases. So, the diffraction intensity was measured. The reason of effect to the strength is thought that the crystallization occurred in the matrix. When the molding temperature is so high, fiber has degradation, and the strength of the composite decreases. As the degree of twist increases, the strength decreases. The reasons are the delamination between layers and debonding between fiber and matrix.


2018 ◽  
Vol 936 ◽  
pp. 31-36 ◽  
Author(s):  
Wichudaporn Seangyen ◽  
Paweena Prapainainar ◽  
Pongdhorn Sae-Oui ◽  
Surapich Loykulnant ◽  
Peerapan Dittanet

Silica nanoparticles were synthesized by rice husk ash (RHA) produced from jasmine rice husk and riceberry rice husk via sol-gel method for the use as reinforcing fillers in natural rubber (NR). The obtained silica nanoparticles are spherical in shape and the particle sizes were observed to be in the 10-20 nm range with uniformly size distribution. The surface of silica nanoparticles was treated with a silane coupling agent confirmed by FTIR. The treated silica nanoparticles were then incorporated into NR and vulcanized with electron beam irradiation. The rubber nanocomposites with silica nanoparticles, produced from jasmine rice husk and riceberry rice husk, resulted in higher mechanical properties (tensile strength and modulus) than neat rubber vulcanizate. The modified rubber vulcanizates revealed rougher surface with tear lines as compared to the neat rubber vulcanizates, indicating the improved strength. Interestingly, the rubber nanocomposites with silica nanoparticles from jasmine rice husk showed higher tensile strength and modulus than silica nanoparticles produced from riceberry rice husk. The micrographs indicated better dispersion of NR composites with jasmine rice husk which leads to a strong interaction between silica nanoparticles and rubber matrix, thereby improving the strength.


2019 ◽  
Vol 25 (4) ◽  
pp. 506-514 ◽  
Author(s):  
Himanshu Gupta ◽  
Harish Kumar ◽  
Mohit Kumar ◽  
Avneesh Kumar Gehlaut ◽  
Ankur Gaur ◽  
...  

The current study stresses on the reuse of waste lignocellulose biomass (rice husk and sugarcane bagasse) for the synthesis of carboxymethyl cellulose (CMC) and further conversion of this CMC into a biodegradable film. Addition of commercial starch was done to form biodegradable film due to its capacity to form a continuous matrix. Plasticizers such as Glycerol and citric acid were used to provide flexibility and strength to the film. Biopolymer film obtained from sugarcane bagasse CMC showed maximum tensile strength and elongation in comparison to the film synthesized from commercial CMC and CMC obtained from rice husk. It has been observed that an increase in sodium glycolate/NaCl content in CMC imposed an adverse effect on tensile strength. Opacity, moisture content, and solubility of the film increased with a rise in the degree of substitution of CMC. Therefore, CMC obtained from sugarcane bagasse was better candidate in preparing biopolymer/biocomposite film.


2018 ◽  
Vol 21 (1) ◽  
pp. 147 ◽  
Author(s):  
Sihama I. Salih ◽  
Qahtan A. Hamad ◽  
Safaa N. Abdul Jabbar ◽  
Najat H. Sabit

This work covers mixing of unsaturated polyester (un- polyester) with starch powders as polymer blends and study the effects of irradiation by UV-acceleration on mechanical properties of its. The unsaturated polyester was mixing by starch powders at particle size less than (45 µm) at selected weight fraction of (0, 0.5, 1, 1.5, 2, 2.5 and 3%). These properties involve ultimate tensile strength, modulus of elasticity, elongation percentage, flexural modulus, flexural strength, fracture toughness, impact strength and hardness. The results illustrate decrease in the ultimate tensile strength at and elongation percentage, while increasing modulus of elasticity, with increasing the weight ratio of starch powder to 3 % weight fraction, whereas the maximum value of hardness and flexural, impact properties happened at 1 % weight fraction for types of polymer blends.


2019 ◽  
Vol 1 (1) ◽  
pp. 38-48
Author(s):  
A. Sathishkumar ◽  
Gowtham A ◽  
M. Jeyasuriya ◽  
S. DineshBabu

Aluminum alloy is widely used in automotive, aerospace and other engineering industries because of its excellent mechanical properties. The main objective is to enhance 6061 Al alloy’s mechanical properties by producing 6061-B4C composite through squeeze casting process. Experimentation was carried out with different micron sizes and weight fraction of B4C particles. The mechanical properties of reinforced metal matrix were experimentally investigated in terms of Ultimate Tensile Strength and Hardness. We observe that these two properties are improved by the reinforcement of B4C particles and applied squeeze pressure.


Author(s):  
Roopa S. ◽  
Siddaramaiah

The effect of cenosphere content on the performances of polyurethane/polystyrene (PU/PS, 90/10) interpenetrating polymer network (IPN) based green composites have been studied. The PU/PS IPNs have been prepared using castor oil, toluene diisocyanate and styrene. IPN/cenosphere composites have been prepared with different weight fractions viz., 0, 5, 10, 20 and 30 wt % of cenosphere. The prepared IPN composites have been characterized by physico – mechanical, chemical and thermal behavior. The tensile strength of unfilled IPN was 1.79 MPa and a significant improvement in tensile strength (34%) was noticed for 10% cenosphere loaded IPN composite. The swelling behavior of the composites has been studied in different organic solvents. Thermal characteristics of the composites have been measured using differential scanning calorimeter, thermogravimetric analysis and dynamic mechanical analysis (DMA). A slight improvement in thermal stability was noticed for filler loaded specimens. Morphological features of cryo-fractured IPN/cenosphere green composites have been analyzed using SEM.


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