Effect of novel continuous friction model on nonlinear dynamics of the mechanisms with clearance joint

Author(s):  
Amirhosein Javanfar ◽  
Mahdi Bamdad

A general methodology for the dynamic modelling and analysis of planar multi-body systems with a continuous friction model in joint clearance is presented. Joint clearance is the critical factor that influences the dynamic response and the performance of mechanisms for high-speed application. In light of recent developments in the joint clearance studies, the number of contact force models has been introduced with ignoring friction continuity. The selection of an appropriate continuous friction model is still challenging and essential, which requires further development. Therefore, a perfect continuous friction model, including the Stribeck effect, static, dynamic and viscous friction terms, is proposed and validated. Investigating the dynamic modelling and analysis of double rocker four-bar linkage mechanisms with frictional revolute clearance joints is presented to investigate friction models' effect when surfaces collide with a non-zero tangential velocity. Unlike the smooth crank input mechanism, a double rocker four-bar linkage mechanism is analysed as a challenging problem in the impact mode. Resolving this concern, the novel friction model avoids discontinuity at zero velocity considering the accurate static friction zone. The results reveal that the novel friction model, compared with the piecewise friction model, is more effective in reflecting the mechanical systems' dynamic behaviour. In order to grasp the nonlinear characteristics of the high-speed four-bar linkage mechanism with our model in joint clearance, the Poincaré portrait, and Fast Fourier transformation plot are employed. It is proved that chaos exists in the dynamic response with the influence of the restitution coefficients and kinetic coefficient of friction.

2021 ◽  
Author(s):  
Mahdi Bamdad ◽  
Amirhosein Javanfar

Abstract Clearance joint widely occurs in the components of mechanical systems as evidence of manufacturing errors. Since a proper set of parameters in the contact and friction model could lead to a higher precision of clearance analysis, the effect of friction models when surfaces collide with a non-zero tangential velocity is examined. Unlike the crank mechanism, a double rocker four - bar linkage mechanism as a challenging problem in the impact mode is analyzed. An investigation on the dynamic modeling and analysis of double rocker four - bar linkage mechanisms with frictional revolute clearance joints is presented. In the presence of clearance joints, asserting friction force, a novel formulation of the contact model is proposed after exploring the perfect continuous friction models with easy parameterization and analyzing the applicable compliant contact force models. The perfect continuous friction models including stribeck effect, static, dynamic, and viscous friction terms are studied, and four friction models (Ambrosio, Threlfall, Anderson and Brown) are thoroughly compared. Using an appropriate model, nonlinear dynamic behaviour is examined and to profit by Poincare portrait; it is proven that either strange chaos exists in the system response. FFT analysis expresses the friction and restitution coefficient influence the nonlinear dynamics of the mechanism significantly. The main consideration here is to present a friction model for improving continuity and computational cost. This paper comes to efficiency of the brown friction model which is used in the clearance joint for first time. The results clearly reveal that the angular accelerations of the links and the contact forces in the continuous friction models are smoother and bounded.


Author(s):  
Hubertus v. Stein ◽  
Heinz Ulbrich

Abstract Due to the elasticity of the links in modern high speed mechanisms, increasing operating speeds often lead to undesirable vibrations, which may render a required accuracy unattainable or, even worse, lead to a failure of the whole process. The dynamic effects e.g. may lead to intolerable deviations from the reference path or even to the instability of the system. Instead of suppressing the vibration by a stiffer design, active control methods may greatly improve the system performance and lead the way to a reduction of the mechanism’s weight. We investigate a four-bar-linkage mechanism and show that by introducing an additional degree of freedom for a controlled actuator and providing a suitable control strategy, the dynamically induced inaccuracies can be substantially reduced. The modelling of the four-bar-linkage mechanism as a hybrid multi body system and the modelling of the complete system (including the actuator) is briefly explained. From the combined feedforward-feedback optimal control approach presented in (v. Stein, Ulbrich, 1998) a time-varying output control law is derived that leads to a very good system performance for this linear discrete time-varying system. The experimental results show the effectiveness of the applied control strategy.


2006 ◽  
Vol 3 (1) ◽  
pp. 77-80 ◽  
Author(s):  
Philip S.L Anderson ◽  
Mark W Westneat

Placoderms are a diverse group of armoured fishes that dominated the aquatic ecosystems of the Devonian Period, 415–360 million years ago. The bladed jaws of predators such as Dunkleosteus suggest that these animals were the first vertebrates to use rapid mouth opening and a powerful bite to capture and fragment evasive prey items prior to ingestion. Here, we develop a biomechanical model of force and motion during feeding in Dunkleosteus terrelli that reveals a highly kinetic skull driven by a unique four-bar linkage mechanism. The linkage system has a high-speed transmission for jaw opening, producing a rapid expansion phase similar to modern fishes that use suction during prey capture. Jaw closing muscles power an extraordinarily strong bite, with an estimated maximal bite force of over 4400 N at the jaw tip and more than 5300 N at the rear dental plates, for a large individual (6 m in total length). This bite force capability is the greatest of all living or fossil fishes and is among the most powerful bites in animals.


Author(s):  
Makoto Tanabe ◽  
Hajime Wakui ◽  
Nobuyuki Matsumoto

Abstract A finite element formulation to solve the dynamic behavior of high-speed Shinkansen cars, rail, and bridge is given. A mechanical model to express the interaction between wheel and rail is described, in which the impact of the rail on the flange of wheel is also considered. The bridge is modeled by using various finite elements such as shell, beam, solid, spring, and mass. The equations of motions of bridge and Shinkansen cars are solved under the constitutive and constraint equations to express the interaction between rail and wheel. Numerical method based on a modal transformation to get the dynamic response effectively is discussed. A finite element program for the dynamic response analysis of Shinkansen cars, rail, and bridge at the high-speed running has been developed. Numerical examples are also demonstrated.


Author(s):  
L. Yuan ◽  
J. Rastegar

Abstract A new method for the analysis of the effects of structural flexibility on the dynamic behavior of mechanical systems is presented. The developed method is in most part based on “tracing” the “propagation” of the effects of the high frequency motion requirements on the dynamic response characteristics of machines with structural flexibilities, particularly those with closed-loop kinematic structures. The method considers the “filtering” action of structural elements with flexibility. Such filtering of higher frequency motions is shown to have a predictable effect on the steady state motion of such mechanical system. The main advantage of the developed method is that the effects of such flexibilities can be determined without the need to perform the usual dynamics modeling and computer simulations. The method is shown to be very simple and readily implementable. The method is applied to a four-bar linkage mechanism with a longitudinally flexible coupler link. The obtained results are shown to be highly accurate as compared to those obtained by computer simulation. The application of the method to systematic design of machines with structural flexibility for high speed and precision operation, optimal integration of smart (active) materials into the structure of such machines, and some related issues are discussed.


Sensors ◽  
2020 ◽  
Vol 20 (18) ◽  
pp. 5167
Author(s):  
Xiaobo Hong ◽  
Jun Wu ◽  
Yunzhou Zhang ◽  
Yongxiang He

A novel absolute positioning sensor for high-speed maglev train based on eddy current effect is studied in this paper. The sensor is designed with photoelectric switch and four groups of unilateral coplanar code-reading detection coil combination. The photoelectric switch realizes the positioning of the marker plate, and the four groups of detection coils read the mileage code of the mileage sign plate to obtain the absolute mileage information of the vehicle, which effectively reduces the quality and volume of the sensor, and reduces the impact of ice and snow. At the same time, the code-reading reliability and speed adaptability index are proposed. The code-reading reliability of the sensor is analyzed and tested under the fluctuation of levitation guidance, and the positioning error under the speed range of 0–600 km/h is calculated and analyzed. The results show that the novel sensor has the advantages of simple and compact structure. It still satisfies the system’s requirements for absolute vehicle mileage information under the conditions of vehicle operating attitude fluctuations and changes in the full operating speed range.


2020 ◽  
pp. 0021955X2096521
Author(s):  
Somen K Bhudolia ◽  
Goram Gohel ◽  
Kah Fai Leong

Expanded Polystyrene (EPS) is a common material used to manufacture the inner foam liner of a bicycle helmet due to its outstanding energy absorption characteristics and light-weight property. The current research presents a novel corrugated expanded polystyrene (EPS) foam design concept which is used to enhance the impact dissipation of bicycle helmets from the safety standpoint to reduce head injuries and make them lighter. The baseline comparison study under impact for different foam configurations is compared with a conventional EPS foam sample without corrugation. Corrugated foam designs under current investigation are 12.5–20% lighter and provide up to 10% higher energy absorption. The details of the novel manufacturing concept, CPSC 1203 helmet impact tests, high-speed camera study to understand the differences in the failure mechanisms are deliberated in this paper.


2012 ◽  
Vol 627 ◽  
pp. 435-438 ◽  
Author(s):  
Lei Zhang ◽  
Ke Long Yu

In this paper, the flexibility of the cross axis and furcated frame of high speed rapier loom was considered through the change of the two components’ material. Corresponding neutral documents were generated in ANSYS, then with the ANSYS-ADAMS co-simulation, those neutral documents were imported into ADAMS. The motion curves of sword belt were received. Through the map analysis and comparison, the relationship of changing the two components’ material and the motion curves of sword belt were found. The simulation results show that, in consideration of the flexible components, rational selection of the component material can greatly reduce the impact on Spatial four bar linkage weft insertion mechanism, thereby enhance the quality of the fabric.


Author(s):  
L. Yuan ◽  
J. Rastegar

Abstract A new method is presented for the modification of the output motion of linkage mechanisms with closed-loop chains using cams positioned at one or more of its joints. In particular, the method is applied to a four-bar linkage mechanism that is synthesized for function generation for the purpose of eliminating the high harmonic component of the output link motion. By eliminating the high harmonic component of the output motion of a mechanism, the potential vibrational excitation that the mechanism can impart on the overall system, including its own structure, is greatly reduced. The resulting system should therefore be capable of operating at higher speeds with increased precision. For mechanisms with rigid links, the primary source of high harmonic motions is the nonlinearity of the kinematics of closed-loop chains. With the present method, the higher harmonic motions generated due to such nonlinearities are eliminated by the integration of appropriately designed cams that are used to vary the effective link lengths. A numerical example is provided together with a discussion of the related topics of interest.


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