Effect of undulating blades on highly loaded compressor cascade performance

Author(s):  
Lirong Su ◽  
Xiaoqing Qiang ◽  
Tan Zheng ◽  
Jinfang Teng

Humpback whale’s flipper with leading-edge tubercles has been attracting aerodynamic and hydrodynamic researchers’ attentions by its stall-delayed characteristics. Inspired by this, the undulating configuration is used in a highly loaded compressor cascade as a new type of passive flow control technique. A new model of undulating compressor blade is studied in this paper. To investigate the effect of the undulating configuration on cascade performance without the impact of endwall, steady Reynolds-averaged Navier–Stokes simulations of infinite-span cascades are carried out with and without undulations at an inlet Mach number of 0.5. A parametric study is performed to conclude that, with a suitable wavelength, the undulating blade could achieve a rise in diffusion capacity, accompanied by 12.9% reduction in total pressure loss coefficient at a post-stall incidence angle of 8°, whereas it produces negligible impact in cascade performance at 0° incidence angle. Flow visualization further reveals that wavelength is a crucial parameter, determining the spanwise space for the formation of streamwise vortices. Undulating blades could produce positive effects with maximum magnitude when the counter-rotating streamwise vortices take dominant position along span with an appropriate size.

Author(s):  
Bo Wang ◽  
Yanhui Wu ◽  
Kai Liu

Driven by the need to control flow separations in highly loaded compressors, a numerical investigation is carried out to study the control effect of wavy blades in a linear compressor cascade. Two types of wavy blades are studied with wavy blade-A having a sinusoidal leading edge, while wavy blade-B having pitchwise sinusoidal variation in the stacking line. The influence of wavy blades on the cascade performance is evaluated at incidences from −1° to +9°. For the wavy blade-A with suitable waviness parameters, the cascade diffusion capacity is enhanced accompanied by the loss reduction under high incidence conditions where 2D separation is the dominant flow structure on the suction surface of the unmodified blade. For well-designed wavy blade-B, the improvement of cascade performance is achieved under low incidence conditions where 3D corner separation is the dominant flow structure on the suction surface of the baseline blade. The influence of waviness parameters on the control effect is also discussed by comparing the performance of cascades with different wavy blade configurations. Detailed analysis of the predicted flow field shows that both the wavy blade-A and wavy blade-B have capacity to control flow separation in the cascade but their control mechanism are different. For wavy blade-A, the wavy leading edge results in the formation of counter-rotating streamwise vortices downstream of trough. These streamwise vortices can not only enhance momentum exchange between the outer flow and blade boundary layer, but also act as the suction surface fence to hamper the upwash of low momentum fluid driven by cross flow. For wavy blade-B, the wavy surface on the blade leads to a reduction of the cross flow upwash by influencing the spanwise distribution of the suction surface static pressure and guiding the upwash flow.


Author(s):  
M. C. Keerthi ◽  
Abhijit Kushari ◽  
Ashoke De ◽  
Arun Kumar

In the present study, the effectiveness of passive structures called tubercles on an axial compressor blade row is studied experimentally. Tubercles are the modifications to the leading edge of an airfoil in the form of blunt wave-like serrations. Although several studies on the effect of tubercles on isolated blades are available in literature, detailed study of their effect on a cascade of blades, such as in the case of an axial flow turbo-machine is lacking. Such an application in an axial compressor will result in a significant increase in the stall margin. Presently, experiments have been performed on a linear compressor cascade with a blade height of 0.15 m and mean chord of 0.06 m, on a NACA 65209 airfoil profile. The plain and modified blades are fabricated using rapid prototyping to ensure conformity to the required geometry. The cascade is designed in such a way that the incidence (angle of attack) and the stagger can be changed easily. The measurements are taken at the exit plane using a five-hole Pitot probe to obtain three-components of velocity and static pressure data over fine measurement grids. The effect is determined in terms of lift and drag coefficients, lift-to-drag ratio and total pressure loss coefficient. Experiments have been carried out for different pitch and amplitude (serration depth) of tubercles to understand their effect. The stall incidence angle for the best performing blade is found to increase up to 8.6° from that of the unmodified blade of 6.0°. Application of such structures in axial compressor blades may well be adequate to prevent stalling in axial compressors over a wide operating range.


Author(s):  
J. Sans ◽  
M. Resmini ◽  
J.-F. Brouckaert ◽  
S. Hiernaux

Solidity in compressors is defined as the ratio of the aerodynamic chord over the peripheral distance between two adjacent blades, the pitch. This parameter is simply the inverse of the pitch-to-chord ratio generally used in turbines. Solidity must be selected at the earliest design phase, i.e. at the level of the meridional design and represents a crucial step in the whole design process. Most of the existing studies on this topic rely on low-speed compressor cascade correlations from Carter or Lieblein. The aim of this work is to update those correlations for state-of-the-art controlled diffusion blades, and extend their application to high Mach number flow regimes more typical of modern compressors. Another objective is also to improve the physical understanding of the solidity effect on compressor performance and stability. A numerical investigation has been performed using the commercial software FINE/Turbo. Two different blade profiles were selected and investigated in the compressible flow regime as an extension to the low-speed data on which the correlations are based. The first cascade uses a standard double circular arc profile, extensively referenced in the literature, while the second configuration uses a state-of-the-art CDB, representative of low pressure compressor stator mid-span profile. Both profiles have been designed with the same inlet and outlet metal angles and the same maximum thickness but the camber and thickness distributions, the stagger angle and the leading edge geometry of the CDB have been optimized. The determination of minimum loss, optimum incidence and deviation is addressed and compared with existing correlations for both configurations and various Mach numbers that have been selected in order to match typical booster stall and choke operating conditions. The emphasis is set on the minimum loss performance at mid-span. The impact of the solidity on the operating range and the stability of the cascade are also studied.


Author(s):  
Hongxin Zhang ◽  
Shaowen Chen ◽  
Yun Gong ◽  
Songtao Wang

A numerical research is applied to investigate the effect of controlling the flow separation in a certain highly loaded compressor cascade using different unsteady flow control techniques. Firstly, unsteady pulsed suction as a new novel unsteady flow control technique was proposed and compared to steady constant suction in the control of flow separation. A more exciting effect of controlling the flow separation and enhancing the aerodynamic performance for unsteady pulsed suction was obtained compared to steady constant suction with the same time-averaged suction flow rate. Simultaneously, with the view to further exploring the potential of unsteady flow control technique, unsteady pulsed suction, unsteady pulsed blowing, and unsteady synthetic jet (three unsteady flow control techniques) are analyzed comparatively in detail by the related unsteady aerodynamic parameters such as excitation location, frequency, and amplitude. The results show that unsteady pulsed suction shows greater advantage than unsteady pulsed blowing and unsteady synthetic jet in controlling the flow separation. Unsteady pulsed suction and unsteady synthetic jet have a wider range of excitation location obtaining positive effects than unsteady pulsed blowing. The ranges of excitation frequency and excitation amplitude for unsteady pulsed suction gaining favorable effects are both much wider than that of unsteady pulsed blowing and unsteady synthetic jet. The optimum frequencies of unsteady pulsed suction, unsteady pulsed blowing, and unsteady synthetic jet are found to be different, but these optimum frequencies are all an integer multiple of the natural frequency of vortex shedding. The total pressure loss coefficient is reduced by 16.98%, 16.55%, and 17.38%, respectively, when excitation location, frequency, and amplitude are all their own optimal values for unsteady pulsed suction, unsteady pulsed blowing, and unsteady synthetic jet. The optimum result of unsteady synthetic jet only slightly outperforms that of unsteady pulsed suction and unsteady pulsed blowing. But unfortunately, there is no advantage from the standpoint of overall efficiency for the optimum result of unsteady synthetic jet because the slight improvement has to require a greater power consumption than the unsteady pulsed suction and unsteady pulsed blowing methods.


Author(s):  
W. C. Elrod ◽  
P. I. King ◽  
E. M. Poniatowski

The effects of surface roughness, freestream turbulence, and incidence angle on the performance of a two-dimensional compressor cascade were investigated. The test section consisted of seven NACA 65-A506 airfoils arranged in a linear cascade. Four different surface roughness conditions were applied to the first 25 percent chord on the suction surface of each of the five middle blades in the cascade. Freestream turbulence levels of approximately one and seven percent were used. Incidence angles of −3, zero and +3 degrees were investigated. Of the three parameters tested, freestream turbulence exerted the largest influence on blade performance. The total pressure loss coefficient increased with increased roughness and was reduced for large turbulence. Changes in flow incidence had a lesser effect on the performance of the blade.


Author(s):  
Tan Zheng ◽  
Xiaoqing Qiang ◽  
Jinfang Teng ◽  
Jinzhang Feng

Abstract Humpback whales possess bumpy tubercles on the leading edge of their flippers. Due to these leading edge tubercles, whales are able to produce high degree of maneuverability. Inspired by the flippers, this paper applies sinusoidal-like tubercles to the leading edge of blades in an annular compressor cascade, and presents a numerical investigation to explore the effects of tubercles with the aim of controlling the corner separation and reducing losses. Steady 3D RANS simulations are performed to investigate the aerodynamic performance and behavior of the corner separation in compressor cascades with and without leading edge tubercles. A crucial geometry parameter of the tubercles, wavelength, is varied to obtain different configurations. Results show that a smaller wavelength (more wave number) corresponds to a larger loss reduction and the maximum loss reduction reaches to 46.0%. Also, it is found that leading edge tubercles result in a stall delay and the maximum stall angle improvement reaches to 28.1%. Flow visualizations show that leading edge tubercles could induce the formation of counter-rotating streamwise vortices. The interaction between the streamwise vortices and corner separation is thought to be the primary flow mechanism generated by leading edge tubercles in an annular compressor cascade.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Subenuka Sivagnanasundaram ◽  
Stephen Spence ◽  
Juliana Early ◽  
Bahram Nikpour

This paper describes an investigation of map width enhancement and a detailed analysis of the inducer flow field due to various bleed slot configurations and vanes in the annular cavity of a turbocharger centrifugal compressor. The compressor under investigation is used in a turbocharger application for a heavy duty diesel engine of approximately 400 hp. This investigation has been undertaken using a computational fluid dynamics (CFD) model of the full compressor stage, which includes a manual multiblock-structured grid generation method. The influence of the bleed slot flow on the inducer flow field at a range of operating conditions has been analyzed, highlighting the improvement in surge and choked flow capability. The impact of the bleed slot geometry variations and the inclusion of cavity vanes on the inlet incidence angle have been studied in detail by considering the swirl component introduced at the leading edge by the recirculating flow through the slot. Further, the overall stage efficiency and the nonuniform flow field at the inducer inlet have been also analyzed. The analysis revealed that increasing the slot width has increased the map width by about 17%. However, it has a small impact on the efficiency, due to the frictional and mixing losses. Moreover, adding vanes in the cavity improved the pressure ratio and compressor performance noticeably. A detail analysis of the compressor with cavity vanes has also been presented.


Author(s):  
Subenuka Sivagnanasundaram ◽  
Stephen Spence ◽  
Juliana Early ◽  
Bahram Nikpour

This paper describes an investigation of map width enhancement and a detailed analysis of the inducer flow field due to various bleed slot configurations and vanes in the annular cavity of a turbocharger centrifugal compressor. The compressor under investigation is used in a turbocharger application for a heavy duty diesel engine of approximately 400hp. This investigation has been undertaken using a CFD model of the full compressor stage which includes a manual multi-block structured grid generation method. The influence of the bleed slot flow on the inducer flow field at a range of operating conditions has been analysed, highlighting the improvement in surge and choked flow capability. The impact of the bleed slot geometry variations and the inclusion of cavity vanes on the inlet incidence angle have been studied in detail by considering the swirl component introduced at the leading edge by the recirculating flow through the slot. Further, the overall stage efficiency and the non-uniform flow field at the inducer inlet have been also analysed. The analysis revealed that increasing the slot width has increased the map width by about 17%. However, it has a small impact on the efficiency due to the frictional and mixing losses. Moreover, adding vanes in the cavity improved the pressure ratio and compressor performance noticeably. A detail analysis of the compressor with cavity vanes has also been presented.


Author(s):  
Hu Jiaguo ◽  
Wang Rugen ◽  
Li Renkang ◽  
He Chen ◽  
Li Qiushi

Separation control in compressor cascade is very significant for modern high efficiency compressor. This paper introduces a separation control approach using self-supplied jet in a highly loaded cascade. A novel arc slot is created into the cascade at the full span range, which connects the flow fields between the pressure and suction side. Because of the pressure difference, the slot enables to induce the jet flow into the suction side separation. Experiments are conducted to evaluate the separation control effects and preliminarily study the mechanism. The results show that the slot cascade acquires more ordered outflow by reducing the suction side separation and suppressing the complex vortices. Due to the great reduction of the separation, the total loss significantly decreases by 21.9% and the flow turning angle increases by 2.1° in average. According to the improvements of the cascade performance, the stable operating margin of the highly loaded cascade is greatly improved at least 3° in terms of the incidence angle.


2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Yumeng Tang ◽  
Yangwei Liu ◽  
Lipeng Lu

Abstract Blade end slots were proposed to control corner separation in a highly loaded compressor cascade in our previous studies. This study focuses on the evaluation of compressor blading with blade end slots and full-span slots. First, the two-dimensional configuration performance is evaluated both for the datum and slotted profiles. The slotted configuration could effectively suppress separation, especially under positive incidence conditions when the separation is large. Thus, two three-dimensional blading with full-span slots and blade end slots (20% span height from the endwall) are compared. Results show that blading with full-span slots could effectively reduce the loss and enlarge pressure rise under relative high incidence angles, while blading with blade end slots could effectively reduce the loss and enlarge pressure rise above an incidence angle of −4 deg. Blading with slots alters the flow structures and reorganizes the flow in the blade end regions. The self-adaptive jets from the slots reenergize the low-momentum flow downstream and restrain its migration toward the mid-span, so that the corner separation is reduced and the performance is enhanced. The loss for the end slotted blade is lower than that of the full-span slotted blade under incidence angles within 4 deg. This is because the additional mixing loss of the jet and the main flow are caused by the full-span slots at the mid-span regions where the flow remains attached for the blade end slots.


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